Abstract: The present invention relates to a connector assembly comprising a connector unit mounted in a housing. The connector unit has a mounting portion, at least one electrical terminal and a body portion having a locking tab. The housing has a first longitudinal axis X1 and the body portion has a second longitudinal axis X2. The first longitudinal axis X1 and the second longitudinal axis X2 are offset from each other to enable the tip of the locking tab to be radially inset. An axial press tool can be used to mount the connector unit mechanically in the housing. The present invention also relates to a method of assembling a connector assembly.

Abstract: A fuel pipe assembly for supplying fuel to a fuel injector located within a bore of an engine cylinder head comprises a tube nut for connecting the fuel pipe to the fuel injector and a securing arrangement comprising a locking nut and a deformable clamp member for securing the fuel pipe within the tube nut. The tube nut comprises a tubular member defining an axial bore to receive the fuel pipe, a distal end shaped for cooperation with the head of the fuel pipe, and a proximal end having an attachment mechanism for engaging a compatible attachment mechanism of the locking nut. The locking nut has an axial bore to receive the fuel pipe, and an attachment mechanism for engaging a compatible attachment mechanism of the tube nut. The clamp member defines a bore to receive the fuel pipe and is deformable under compression.

Abstract: A fluid accumulator arrangement suitable for use with a compression ignition internal-combustion engine comprising a first storage volume, a second storage volume, and valve means fluidly connected between the first storage volume and the second storage volume. In one embodiment, the valve means is a three-way control valve wherein, in a first position, the first storage volume communicates with the second storage volume, in a second position the first storage volume is isolated from the second storage volume and, in a third position, one of the first or second storage volumes communicates with a low pressure drain. The arrangement may also include control means to operate the valve means in accordance with predetermined control strategies.

Abstract: A pump for pumping a fluid comprises an inlet, an outlet, an internal volume disposed between the inlet and the outlet, a first pumping arrangement operable to pump a first volume of fluid from the inlet into the internal volume, and a second pumping arrangement operable to pump a second volume of fluid from the internal volume into the outlet. In a first mode of operation of the pump, the first volume of fluid is greater than the second volume of fluid such that, in use, the pressure of the fluid within the internal volume is elevated to a level above the pressure of the fluid at the inlet.

Abstract: A piezoelectric actuator arrangement (30) for use in a fuel injector (2), the actuator arrangement (30) comprising a stack (36) of one or more piezoelectric elements for receipt with an fluid chamber (12) of the injector (2), electrode means for generating an electric field within the stack (36), in use, and an electrical connector arrangement (42) for electrically connecting the electrode means to an external power supply, in use. The connector arrangement (42) comprises a first portion (60) in the form of a, base member, and a second portion (62) in the form of a body member, that are mutually arranged to form an articulated joint so as to provide the first portion (60) with at least one degree of freedom relative” to the second portion (62).

Abstract: A method of determining fuel quality in an internal combustion engine comprises the steps of: a) sampling a signal representative of the revolution speed of said engine during a sampling window, thereby obtaining an array of samples; and b) computing a Fourier component corresponding to a predetermined index in the frequency domain and determining a fuel quality indicator therefrom. The fuel quality indicator is representative of a magnitude of the Fourier component of this predetermined index.

Abstract: A method of operating a fuel injector having a piezoelectric actuator for controlling movement of an injector valve needle comprises: (a) prior to an initial fuel injection event, reducing the voltage across the actuator at an initial rate so as to de-energize the actuator; (b) increasing the voltage across the actuator at a first rate in order to initiate an initial fuel injection event of a first fuel injection sequence; and (c) reducing the voltage across the actuator at a second rate in order to terminate the initial fuel injection event. The method may further comprise the step of: (d) increasing the voltage across the actuator at a third rate, which is lower than the first rate, so as to de-energize the actuator but without initiating an injection event, once the initial fuel injection event has terminated and before a subsequent fuel injection event is initiated.

Abstract: A method and apparatus for controlling a fuel pump assembly comprising a plurality of pump elements, each pump element comprising a cam-driven plunger to perform at least one pumping event per engine revolution and a control valve. Each pumping event corresponds to an associated cam lobe of the associated cam. The method comprises, for each pumping event of each pump element, controlling the control valve of said pump element in response to an output control signal derived from at least one previous pumping event. Fuel pressure is measured within a rail volume and compared with a demanded rail pressure value to derive a rail pressure error. A proportional term and an integral term for the rail pressure error are derived and combined to derive the output control signal. Monitoring of the integral term for each pumping event provides a means for identifying and diagnosing a fault condition.

Abstract: A sensor arrangement and a method for its use for detecting the proximity of a ferrous target, the sensor arrangement comprising a sensor body including a magnetic field source and a Hall effect device, wherein the magnetic field source is an electromagnetic solenoid. The invention has particularly utility, but is not so limited, to the field of fuel injection pumps in which it is necessary to determine the volume of fuel that is delivered to the cylinders of the engine without affecting the operation of the engine.

Abstract: A fuel injector for delivering fuel to a combustion chamber having a chamber ceiling, the fuel injector having a primary axis and able to control fuel delivery through a first outlet opening or together through both the first outlet opening and a second outlet opening. The first and second outlet openings are oriented such that, in use, when fuel delivery is permitted through only the first outlet opening, a first spray formation reaches a first target distance below the chamber ceiling at a radial distance from the primary axis. When fuel delivery is permitted through both openings together, respective first and second spray formations merge externally of the injector so as to give rise to a combined spray formation reaching second target distance below the chamber ceiling at the radial distance from the primary nozzle axis, wherein the second target distance is larger than the first target distance.

Abstract: A fuel injector comprising an injector body, a capnut, and a pressure sensor exposed to pressure changes in a combustion chamber in use, wherein the pressure sensor is accommodated within the capnut. Optionally, the fuel injector further comprises a signal cable external to the injector body to connect with the pressure sensor.

Abstract: The present invention relates to a fuel injector for use in a fuel system of an internal combustion engine. The fuel injector has a supply passage for high pressure fuel and an injection nozzle. The injection nozzle includes a valve needle which can engage with a valve needle seating to control fuel delivery from the fuel injector. A first control valve is provided for controlling fuel pressure within a control chamber to control the valve needle. The fuel injector also includes a second control valve for controlling fuel pressure within a low pressure drain. The invention also relates to a control valve for controlling fuel pressure within a low pressure drain.

Abstract: A method of assessing the functioning of an EGR cooler of an EGR system in an internal combustion engine, wherein the EGR cooler can be selectively operated in a first and a second operating condition; and wherein the engine comprises at least one cylinder equipped with a pressure sensor. The assessment of the functioning of the EGR cooler is based on the variation of a combustion characteristic value depending on cylinder pressure (CA50), upon switching of the EGR cooler from a first to a second operating condition.

Abstract: A plug assembly is provided for a high-pressure valve of the type with a tubular body extending along a longitudinal axis and in which, under the action of a piloted actuator, a needle moves longitudinally between a closed position and an open position. The plug assembly includes a plug having a flat part able to be fixed onto the body transversally to the longitudinal axis, and a spring intended to apply to the needle a force biasing it axially towards the closed position. The spring is fixed to the plug forming with it an integrated assembly.

Abstract: A purging assembly for a fuel filter housing. The purging assembly comprises a shaft having towards an upper end an upper sealing element, located around the perimeter of the shaft, and having towards a lower end a lower sealing element, located around the perimeter of the shaft. A sensor is integrated with the shaft.

Abstract: A method of diagnosing faults within an engine system, the engine system comprising a plurality of cylinders, the method comprising: monitoring the output signal of one or more in-cylinder pressure sensors within the engine system, each of the one or more in-cylinder pressure sensors being associated with a cylinder within the engine system; determining a pressure related parameter for a given cylinder having an associated in-cylinder pressure sensor; and diagnosing the presence of faults within the engine system on the basis of the pressure related parameter.

Abstract: A pump is provided for pumping a liquid. The pump includes an inlet, an outlet, and a pumping chamber for receiving the liquid from the inlet. An actuator arrangement is also included and is operable between a first position and a second position to pump the liquid from the pumping chamber into the outlet and includes a solenoid actuator having a solenoid coil, a pole element, and a coil former to carry the solenoid coil. The inlet and the pumping chamber are in fluid communication with a supply passage when the actuator arrangement is in the first position. The supply passage extends into or around the solenoid coil and is defined between the coil former and the pole element to allow transfer of heat from the actuator arrangement.

Abstract: A method for controlling a selective catalytic reduction catalyst in an exhaust line of an internal combustion engine is disclosed, wherein the supply of a quantity of a gaseous ammonia reductant to the SCR catalyst uses a closed-loop SCR catalyst model coupled to a SCR-out NOx sensor that measures a SCR-out NOx emission value. The closed-loop SCR catalyst model uses a relationship linking the measured SCR-out NOx value to the NOx conversion efficiency and the ammonia slip. The actual NH3 emission value and/or an actual SCR-out NOx indicative value are computed based upon differentiation of said relationship.

Abstract: A compression-ignition internal combustion engine system having an exhaust passage and an exhaust gas treatment arrangement, wherein the exhaust gas treatment arrangement comprises a three-way catalytic converter.

Abstract: A method of determining whether a cylinder in an engine system comprising a plurality of cylinders is ready for injection/ignition, the method comprising: monitoring the in-cylinder pressure of each of the plurality of cylinders within the engine system; determining a pressure related parameter for each cylinder within the engine system; wherein, in the event that the pressure related parameter in a given cylinder exceeds a first threshold, the method further comprises performing a diagnostic test in order to determine whether the given cylinder is ready for injection/ignition.