Patents Assigned to Dow Toray Co., Ltd.
  • Patent number: 11981776
    Abstract: Provided is: a resin sheet having excellent characteristics as an optical member and exhibiting excellent performance when used in a light emitting device or the like; and a manufacturing method thereof. A curable silicone composition, comprises: (A) (a1) a straight chain or partially branched organopolysiloxane having an alkenyl group, and (a2) an organopolysiloxane having an alkenyl group, including an organopolysiloxane resin having an alkenyl group, comprising a certain amount of branched siloxane units; (B) (b1) a straight chain or partially branched organohydrogenpolysiloxane having a silicon-bonded hydrogen atom at an end of a molecular chain, (b2) an organohydrogenpolysiloxane, including a organohydrogenpolysiloxane resin, having a certain amount of branched siloxane units; and (C) a hydrosilylation reaction catalyst.
    Type: Grant
    Filed: October 15, 2019
    Date of Patent: May 14, 2024
    Assignee: DOW TORAY CO., LTD.
    Inventors: Atsushi Sugie, Takuya Ogawa, Michitaka Suto, Makoto Yoshitake, Haruhiko Furukawa
  • Patent number: 11981786
    Abstract: A sponge-forming silicone rubber composition is disclosed. The sponge-forming silicone rubber composition comprises: (A) an organopolysiloxane having at least two alkenyl groups per molecule; (B) an organopolysiloxane having at least two silicon atom-bonded hydrogen atoms per molecule; (C) water; (D) a thickener; (E) a surfactant; (F) a silane compound having silicon atom-bonded alkoxy groups, or a partially hydrolyzed condensate thereof; and (G) a hydrosilylation reaction catalyst. The sponge-forming silicone rubber composition forms a silicone rubber sponge. In general, the silicone rubber sponge has excellent water absorption and water retentivity.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: May 14, 2024
    Assignee: DOW TORAY CO., LTD.
    Inventor: Masakazu Irie
  • Patent number: 11981814
    Abstract: A silicone elastomer cured product having radical reactivity obtained by curing a composition is disclosed. The composition comprises (A) a chain organopolysiloxane having a curing reactive group, and optionally (B) an organohydrogen polysiloxane, (C1) a curing agent, and (D) an organopolysiloxane resin. The surface of the cured product has radical reactivity with, for example, an adhesive, and is easily removable along with, for example, adhesive tape after use as a protective material. In general, the cured product has excellent heat resistance and flexibility and exhibits good adhesion and conformity to a substrate so as not to separate from a substrate even when the cured product is cut together with the substrate while remaining easily removable from the substrate when desired. A protective material for an electronic component made of the cured product is also disclosed.
    Type: Grant
    Filed: September 6, 2018
    Date of Patent: May 14, 2024
    Assignee: DOW TORAY CO., LTD.
    Inventors: Hiroshi Fukui, Kyoko Toyama, Masayasu Akasaka
  • Patent number: 11939497
    Abstract: Provided is: a layered body wherein a sheet surface has slight adhesiveness, enabling easy temporary securing of a semiconductor chip, or the like, that has been diced, onto a semiconductor substrate, and wherein permanent adhesion to an adhered object is expressed through post-curing; a layered body that includes the same; a semiconductor device that uses the same; and a method for manufacturing the semiconductor device. A silicone-based adhesive sheet is disclosed herein, wherein, prior to heating, the delamination mode of the adhesive surface from a non-adhesive substrate is interfacial delamination, and after heating of the adhesive surface in a range of between 50 and 200° C., the delamination mode of the adhesive surface from another non-adhesive substrate changes to cohesive fracturing, and exhibits permanent adhesion.
    Type: Grant
    Filed: December 19, 2018
    Date of Patent: March 26, 2024
    Assignee: DOW TORAY CO., LTD.
    Inventors: Nohno Toda, Manabu Sutoh
  • Patent number: 11879060
    Abstract: A curable silicone composition is disclosed. The curable silicone composition comprises: (A) a linear organopolysiloxane having at least two alkenyl groups and at least one aryl group in a molecule; (B) a branched organopolysiloxane represented by the average unit formula; (C) an organosiloxane having at least two silicon atom-bonded hydrogen atoms in a molecule; and (D) a hydrosilylation reaction catalyst. The curable silicone composition forms a cured product having good mechanical properties and good retention of transparency under conditions of high temperature.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: January 23, 2024
    Assignees: DOW TORAY CO., LTD., DOW SILICONES CORPORATION
    Inventors: Randall G. Schmidt, Kasumi Takeuchi
  • Patent number: 11858250
    Abstract: This disclosure provides an electronic device member that is superior in ease of handling, without any loss of flatness or performance (e.g. flexibility and dielectric properties) despite being a dielectric sheet having a dielectric polymer cured material that is physically fragile. Disclosed herein is a layered body including (L1) a single layer or multiple layers of a high dielectric sheet that includes a polymer cured material having a dielectric functional group, and at least one (L2) pressure-sensitive adhesive layer, and in general further having (L3) an electrode layer and/or (L4) a non-silicone thermoplastic resin layer, and uses thereof.
    Type: Grant
    Filed: September 13, 2018
    Date of Patent: January 2, 2024
    Assignee: DOW TORAY CO., LTD.
    Inventors: Hiroshi Fukui, Takeaki Tsuda
  • Patent number: 11845869
    Abstract: A method for producing a thixotropic curable silicone composition is provided. The curable silicone composition comprises: (A) a silicone base material comprising: an organopolysiloxane having at least two alkoxysilyl-containing groups per molecule and a filler other than fumed silica; (B) a hydrophobic fumed silica; (C) a carbasilatrane derivative; (D) an alkoxysilane or its partial hydrolysis and condensation product; and (E) a condensation reaction catalyst. The method comprises the following steps: (I) mixing components (A) and (B); (II) mixing component (C) with a mixture obtained by step (I); and (III) mixing components (D) and (E) with a mixture obtained by step (II) under free of moisture. The curable silicone composition obtained by the method has an excellent thixotropic property and can cure at room temperature by contact with moisture in air.
    Type: Grant
    Filed: June 21, 2019
    Date of Patent: December 19, 2023
    Assignees: DOW SILICONES CORPORATION, DOW TORAY CO., LTD.
    Inventors: Debo Hong, Xiucuo Li, Kazutoshi Okabe, Hiroshi Adachi, Lei Fang, Qi Chen
  • Patent number: 11820846
    Abstract: A composition comprises: a branched organosilicon compound; an acrylate-functional compound other than the branched organosilicon compound; and optionally a carrier vehicle. The branched organosilicon compound has the following general formula (I): (R1)3Si—X (I); where X comprises a acryloxy-functional moiety, and each R1 is selected from —OSi(R4)3 and R, with the proviso that at least one R1 is —OSi(R4)3; where each R is a substituted or unsubstituted hydrocarbyl group; where each R4 is selected from R, —OSi(R5)3, and —[OSiR2]mOSiR3; where each R5 is selected from R, —OSi(R6)3, and —[OSiR2]mOSiR3; where each R6 is selected from R and —[OSiR2]mOSiR3; with the proviso that at least one of R4, R5 and R6 is —[OSiR2]mOSiR3; and where 0?m?100. A method of preparing a copolymer is further provided.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: November 21, 2023
    Assignees: DOW SILICONES CORPORATION, DOW TORAY CO., LTD.
    Inventors: Nanguo Liu, Tatsuo Souda, Tsunehito Sugiura
  • Patent number: 11725081
    Abstract: An organopolysiloxane cured film which can be made thin, has an extremely low number of defects on a surface and inside of the film, and exhibits high dielectric breakdown strength with regard to a load voltage is provided. Also provided are applications thereof and a method of manufacturing. The organopolysiloxane cured film has an average thickness within a range of 1 to 200 ?m. In general, the number of surface defects is 0 to 1, and the number of internal defects is 0 to 20, when measuring the number of surface defects using optical means in an arbitrary position on the organopolysiloxane cured film with a unit area of 15 mm×15 mm. The organopolysiloxane cured film may be obtained by a rolling step in a clean room or the like, or may be obtained by curing between separators provided with a release layer.
    Type: Grant
    Filed: July 16, 2019
    Date of Patent: August 15, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventors: Hiroshi Fukui, Yoichi Kaminaga, Takeaki Tsuda
  • Patent number: 11680194
    Abstract: A method for producing a silicone-based adhesive is disclosed. The method comprises: (1) applying a silicone composition (I) to one surface of a peelable substrate, and then forming a silicone layer (I) by curing or drying the silicone composition (I); and (2) applying a silicone composition (II) to a surface of the silicone layer (I), and then forming the silicone-based adhesive by curing the silicone composition (II). The silicone composition (I) contains a silicone resin. The silicone composition (II) either does not contain the silicone resin or if contained, its content amount is lower than that in the silicone composition (I). The method is useful for producing a silicone-based adhesive with low peel resistance from a peelable substrate even with a low modulus.
    Type: Grant
    Filed: April 13, 2018
    Date of Patent: June 20, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventors: Takakazu Hino, Michitaka Suto, Akihiro Nakamura
  • Patent number: 11674040
    Abstract: Provided is: a thermally conductive silicone gel composition which has a high thermal conductivity, and has excellent gap-filling ability and repairability; a thermally conductive member comprising the thermally conductive silicone gel composition; and a heat dissipation structure using the same. The thermally conductive silicone gel composition comprises: (A) an alkenyl group-containing organopolysiloxane; (B) a straight-chain organohydrogenpolysiloxane containing an average of 2 to 4 silicon-bonded hydrogen atoms per molecule, at least two of the hydrogen atoms are being located on a side chain of the molecular chain, wherein the amount of silicon-bonded hydrogen atoms in component (B) is 0.2 to 5 mol with respected to 1 mol of an alkenyl group contained in component (A); (C) a catalyst for hydrosilylation reaction; (D) a thermally conductive filler; and (E) an alkoxysilane having an alkyl group with 6 or more carbon atoms per molecule.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: June 13, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Kenji Ota
  • Patent number: 11655367
    Abstract: Provided is a hydrosilylation reactive composition and a method for producing a semi-cured product and a cured product using the hydrosilylation reactive composition, which exhibit sharp curability during the reaction while maintaining pot life and can provide a molecular design through the reaction control of the MH unit/DH unit. The composition comprises: (A) a compound containing at least one monovalent hydrocarbon group having an aliphatic unsaturated bond per molecule; (B) a compound containing at least two hydrogen atoms bonded to silicon atoms per molecule; (C) a first hydrosilylation catalyst; and (D) a second hydrosilylation catalyst which microencapsulates component (C) with a thermoplastic resin having a softening point within the temperature range of 50 to 200° C. and exhibits activity at temperatures higher than that of component (C). Also provided is a method for carrying out a hydrosilylation reaction at temperatures of two stages using the composition.
    Type: Grant
    Filed: November 6, 2018
    Date of Patent: May 23, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Makoto Yoshitake
  • Patent number: 11643505
    Abstract: Silicone particles having excellent dispersibility are provided via the method herein. A cosmetic material having excellent feeling of use, and a highly functional paint and an electronic material are also provided. The silicone particles include a siloxane as a component. A content of a hydrogen atom bonded to a silicon atom per unit mass is 300 ppm or less, or optionally is 20 ppm or less. In addition, the silicon atom in the siloxane as a component for the silicone particles is crosslinked with another silicon atom via an alkylene group having a carbon number of 4 to 20.
    Type: Grant
    Filed: March 16, 2021
    Date of Patent: May 9, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventors: Seiji Hori, Yasue Kanzaki, Hiroko Taniguchi, Mari Wakita
  • Patent number: 11591440
    Abstract: Provided is a cured product using a composition that is capable of quick curing at low temperatures while having sufficient pot life at room temperature, a method of producing the same, a laminate, and an optical device. A method of producing an organopolysiloxane cured product is provided. The method includes: (i) performing, without irradiating with high-energy radiation, a hydrosilylation reaction upon a composition containing a first hydrosilylation reaction catalyst that exhibits activity in the composition and a second hydrosilylation reaction catalyst that does not exhibit activity when not irradiated with high-energy radiation, but exhibits activity in the composition when irradiated with high-energy radiation, to obtain a thickened material that is fluid at room temperature or a thermoplastic material that is non-fluid at room temperature but exhibits fluidity at 100° C.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: February 28, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Makoto Yoshitake
  • Patent number: 11578245
    Abstract: Provided is: a thermally conductive silicone gel composition which has a high thermal conductivity, and is less likely to flow out and slip off/drop off from a surface on which the gel composition is placed, even when the composition that has not been cured is placed on a sloped surface or in a vertical direction, and has excellent gap-filling ability with respect to a heat dissipation part, etc., and excellent repairability if desired; a thermally conductive member comprising the thermally conductive silicone gel composition; and a heat dissipation structure using the same. The thermally conductive silicone gel composition comprises: (A) an alkenyl group-containing organopolysiloxane; (B) an organohydrogenpolysiloxane; (C) a catalyst for a hydrosilylation reaction; (D) a thermally conductive filler; (E) a silane-coupling agent; and (F) a specific organopolysiloxane having a hydrolyzable silyl group at one end thereof. The gel composition has certain viscosity properties as disclosed herein.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: February 14, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Kenji Ota
  • Patent number: 11555120
    Abstract: Provided is a hydrosilylation reactive composition that has a sufficient pot life at room temperature, that can be cured at low temperature by exposure to high energy radiation, and that produces a stable semi-cured product during the curing process, and to provide a semi-cured product and a cured product obtained using this hydrosilylation reactive composition. The composition comprises: (A) a compound containing at least one aliphatically unsaturated monovalent hydrocarbon group in the molecule; (B) a compound containing at least two hydrogen atoms bonded to silicon atoms in the molecule; (C) a first hydrosilylation catalyst exhibiting activity in the composition without exposure to high energy radiation; and (D) a second hydrosilylation catalyst not exhibiting activity unless exposed to high energy radiation, and exhibiting activity in the composition by exposure to high energy radiation.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: January 17, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Makoto Yoshitake
  • Patent number: 11555119
    Abstract: A curable particulate silicone composition is disclosed. The composition comprises: (A) hot-melt silicone fine particles having a specific reactive functional group; (B) an inorganic filler; and (C) a curing agent. The content of component (B) is in the range of from 87 to 95 vol. % of the total composition. The curable particulate silicone composition provides a cured product having an average linear expansion coefficient of not greater than 15 ppm/° C. in a range of from 25° C. to 200° C. The curable particulate silicone composition provides a cured product having a very low average linear expansion coefficient over a wide temperature range when cured and is particularly suitable for overmold molding and the like.
    Type: Grant
    Filed: May 22, 2018
    Date of Patent: January 17, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Ryosuke Yamazaki
  • Patent number: 11555118
    Abstract: Provided is a curable organopolysiloxane composition which has a particularly excellent effect of improving initial adhesiveness in small amounts and a thin layer with respect to various base materials, in addition to being able to achieve particularly excellent adhesive durability and high adhesive strength after curing. The curable organopolysiloxane composition comprises: (A) an organopolysiloxane having at least two alkenyl groups per one molecule; (B) a trialcoxysilyl containing siloxane having one silicon atom-bonded hydrogen atom and at least one trialcoxysilyl group per one molecule; (C) a chain or cyclic organopolysiloxane having at least two silicon atom-bonded hydrogen atoms per one molecule; (D) a chain organopolysiloxane having at least three silicon atom-bonded hydrogen atoms per one molecule; (E) a catalyst for a hydrosilylation reaction; (F) a catalyst for a condensation reaction; and (G) an adhesion promoter.
    Type: Grant
    Filed: August 24, 2017
    Date of Patent: January 17, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventors: Toyohiko Fujisawa, Masayuki Onishi
  • Patent number: 11551988
    Abstract: An electronic component, or a precursor thereof, that comprises a curable organopolysiloxane composition or a cured product thereof is disclosed. The curable organopolysiloxane composition is generally curable through a hydrosilylation reaction and can be applied to at least one area by a microdroplet application device. The curable organopolysiloxane composition has a viscosity of no more than 2.0 Pa·s at a strain rate of 1,000 (1/s), and a viscosity at a strain rate of 0.1 (1/s) being a value no less than 50.0 times the viscosity at a strain rate of 1,000 (1/s). In particular, the area of application generally is a substantially circular area that fits within a frame no more than 1000 ?m in diameter, a linear area no more than 1000 ?m in line width, or a pattern configured from a combination of these areas.
    Type: Grant
    Filed: September 11, 2018
    Date of Patent: January 10, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventor: Manabu Sutoh
  • Patent number: 11549043
    Abstract: Provided is: a multicomponent curable thermally conductive silicone gel composition which has a high thermal conductivity, has excellent gap-filling ability and repairability, and has superior storage stability; a thermally conductive member comprising the composition; and a heat dissipating structure using the same. The thermally conductive silicone gel composition comprises: (A) an alkenyl group-containing organopolysiloxane; (B) an organohydrogenpolysiloxane; (C) a catalyst for hydrosilylation reaction; (D) a thermally conductive filler; (E) a silane-coupling agent or a hydrolysis condensation product thereof; and (F) a specific organopolysiloxane having a hydrolyzable silyl group at one end thereof.
    Type: Grant
    Filed: July 11, 2018
    Date of Patent: January 10, 2023
    Assignee: DOW TORAY CO., LTD.
    Inventors: Kenji Ota, Toyohiko Fujisawa