Abstract: Mounting bracket assemblies including a base bracket and a clamp. The base bracket includes a base bracket wall with a base wall portion having a first surface portion and a second surface portion. The base bracket is positioned along an existing jounce bumper mount of a vehicle with the first surface portion engaging a distal edge of the jounce bumper mount. The clamp is the base bracket and extends peripherally along a side wall portion of the jounce bumper mount in abutting engagement with an outer peripheral surface portion thereof and coextensively therewith. Suspension systems, mounting bracket kits and methods of assembling a mounting bracket assembly are also included.

Abstract: Gas spring assemblies include a flexible spring member and a restraining cylinder. The flexible spring member includes a flexible wall extending longitudinally between first and second ends as well as peripherally about a longitudinal axis. The flexible wall includes an inside surface and an outside surface with the inside surface at least partially defining a spring chamber. The restraining cylinder includes a cylinder wall that extends longitudinally between first and second open ends as well as peripherally about the longitudinal axis. The cylinder wall includes an inside surface and an outside surface. The restraining cylinder is disposed longitudinally along the flexible spring member between the first and second ends thereof with at least a portion of the inside surface of the restraining cylinder permanently attached to the flexible wall along the outside surface thereof by way of a chemically-bonded joint. Methods of assembly are also included.

Abstract: End mount assemblies include a mounting bracket dimensioned for securement to an end member of a gas spring and damper assembly. The end mount assembly can include an inner mounting element dimensioned for securement to an elongated damping rod of the gas spring and damper assembly. A first plurality of bushing elements can be operatively disposed between the inner mounting element and the mounting bracket. A second plurality of bushing elements can be operatively disposed between the inner mounting element and the end member. Gas spring and a damper assemblies including such an end mount assembly as well as suspension systems and methods of assembly are also included.

Abstract: Systems include a creel assembly supporting a plurality of spools containing at least one cord having an indeterminate length such that a plurality of cords are supported on the creel assembly. A tensioner assembly operative to tension approximately equal predetermined lengths of the plurality of cords received from the creel assembly. A building mandrel supported for rotation and translation. A head assembly supported in fixed relation to the building mandrel. The head assembly is positioned co-axially such that the building mandrel can pass through an opening in the head assembly during translation. Methods of manufacture are included, as are flexible spring members and gas spring assemblies.

Abstract: The present invention is directed to an air spring sleeve comprising: an outer layer, at least one reinforcing layer, and an inner layer that form the sleeve; the outer layer and the inner layer are formed of an elastomeric composition, with the proviso that the elastomeric composition does not comprise epichlorohydrin; and the at least one reinforcing layer comprises a plurality of reinforcing elements disposed between a layer of the elastomeric composition, wherein the elastomeric composition of the at least one reinforcing layer is identical to the elastomeric composition of the outer layer and the inner layer.

Abstract: Gas spring and gas damper assemblies include a flexible spring member. First and second end members are secured to opposing ends of the flexible spring member to form a spring chamber. The second end member includes an end member wall that at least partially defines a damping chamber within the second end member. A damper piston assembly includes a damper piston and an elongated damper rod. The damper piston separates the piston chamber into first and second chamber portions. A pneumatically-actuated control device is disposed in fluid communication with one of the first and second chamber portions. The control device is selectively operable to alter the functionality of the gas spring and gas damper assembly between spring and damper functionality and actuator functionality. Suspension systems including one or more of such gas spring and gas damper assemblies as well as methods of operation are also included.

Abstract: An inertia-actuated valve assembly includes a valve housing, a valve body and a biasing element. The valve housing includes a groove that has an open end fluidically accessible from along one side thereof. The valve housing includes a flow channel extending therethrough in fluid communication with the groove from along an opposing side of the valve housing. The valve body is positioned within the groove of the valve housing such that the valve body and the valve housing are axially co-extensive along at least a portion thereof. The biasing element operatively engages the valve body and generates a biasing force urging the valve body in a first axial direction. The biasing force is greater than a predetermined dynamic gas pressure threshold value multiplied by a pressure area and is less than or approximately equal to a valve body mass multiplied by 2.5 times the nominal acceleration due to gravity.

Abstract: Gas spring assemblies include a flexible spring member and a restraining cylinder. The flexible spring member includes a flexible wall extending longitudinally between first and second ends as well as peripherally about a longitudinal axis. The flexible wall includes an inside surface and an outside surface with the inside surface at least partially defining a spring chamber. The restraining cylinder includes a cylinder wall that extends longitudinally between first and second open ends as well as peripherally about the longitudinal axis. The cylinder wall includes an inside surface and an outside surface. The restraining cylinder is disposed longitudinally along the flexible spring member between the first and second ends thereof with at least a portion of the inside surface of the restraining cylinder permanently attached to the flexible wall along the outside surface thereof by way of a chemically-bonded joint. Methods of assembly are also included.

Abstract: An air spring having an airsleeve, wherein at least one layer of the airsleeve includes the vulcanization product of a composition that includes at least one vuicanizable polymer, a curative, at least one halogenated hydrocarbon wax, and expandable graphite.

Abstract: A vehicle system includes a vehicle, a vehicle control unit (VCU), a plurality of data modules and a data conversion interface. The vehicle includes a chassis that supports the other components of the vehicle, including the VCU. The data modules each provide an output signal with a data type specific to each data module. The data conversion interface couples with the VCU and each data module. The data conversion interface receives the output signal from each data module, converts each output signal into a common data format, and transmits the converted output signals to the VCU.

Abstract: An end member is dimensioned to engage an end of a flexible spring member to at least partially form a gas spring assembly. The end member includes an end member wall that has a longitudinal axis. The end member includes a securement wall portion having an outer surface with a surface profile dimensioned to abuttingly engage the end of the flexible spring member. The surface profile includes a plurality of concave profile sections and a plurality of convex profile sections that are dimensioned to generate a progressively increasing compression force along at least a section of the securement wall portion. A gas spring assembly including such an end member is included. A suspension system including one or more gas spring assemblies and a method of assembly are also included.

Abstract: An air spring bellow comprising a vulcanized rubber component including the at least partially vulcanized residue of EPDM and a rubber other than EPDM. A method for preparing an air spring bellow is also provided.

Abstract: Gas spring and gas damper assemblies include a gas spring and a gas damper. The gas spring includes a flexible spring member with opposing end members secured thereto and at least partially defining a spring chamber. An elongated damping passage having a spiral configuration extends through one of the end members. The gas damper includes a damper housing that at least partially defines a damping chamber in fluid communication with the spring chamber through the elongated damping passage. A damper piston assembly is received within the damping chamber and secured to the other of the end members. Suspension systems and methods are also included.