Abstract: Systems include a creel assembly supporting a plurality of spools containing at least one cord having an indeterminate length such that a plurality of cords are supported on the creel assembly. A tensioner assembly operative to tension approximately equal predetermined lengths of the plurality of cords received from the creel assembly. A building mandrel supported for rotation and translation. A head assembly supported in fixed relation to the building mandrel. The head assembly is positioned co-axially such that the building mandrel can pass through an opening in the head assembly during translation. Methods of manufacture are included, as are flexible spring members and gas spring assemblies.

Abstract: The present invention is directed to an air spring sleeve comprising: an outer layer, at least one reinforcing layer, and an inner layer that form the sleeve; the outer layer and the inner layer are formed of an elastomeric composition, with the proviso that the elastomeric composition does not comprise epichlorohydrin; and the at least one reinforcing layer comprises a plurality of reinforcing elements disposed between a layer of the elastomeric composition, wherein the elastomeric composition of the at least one reinforcing layer is identical to the elastomeric composition of the outer layer and the inner layer.

Abstract: A molded piston for an air spring for a vehicle suspension has an outer shell, a non-cylindrical central column braced in its relation to the outer shell by outer radial webs, and an upper surface having a recessed lower end closure seating surface. The non-cylindrical central column may have a chordal surface and a mounting stud sleeve and hole for attachment to a vehicle suspension member. The mounting stud sleeve and hole may be braced in its relation to the non-cylindrical central column by inner radial webs. The non-cylindrical central column may further have a locating sleeve and hole. The outer radial webs may be provided with Y-shaped webs connecting the outer radial webs to the outer shell and/or web arches.

Abstract: A mounting assembly (200) includes first and second mounting components (108, 112) that are displaceable relative to one another. At least one positive-stiffness biasing element (236) exhibiting a positive-stiffness spring rate is operatively disposed between the first and second mounting components. At least one negative-stiffness biasing (288, 290) element exhibiting a negative-stiffness spring rate is disposed between the first and second mounting components in parallel with the at least one positive-stiffness biasing element. A combined spring rate of the at least one positive-stiffness biasing element and the at least one negative-stiffness biasing element is less than the positive-stiffness spring rate of the at least one positive-stiffness biasing element alone. The mounting assembly can exhibit a natural frequency that is less than a natural frequency of a mounting assembly having the at least one positive-stiffness biasing element without the at least one negative-stiffness biasing element.

Abstract: An end closure (260) is dimensioned for securement to a gas spring end member (204). The end closure is dimensioned to form a substantially fluid-tight, friction-fit connection with a flexible spring member (206) that is in an at least substantially-cured condition. The end closure (260) can include an end wall portion (298), a first side wall portion (300) that extends from along the end wall portion (298) and a second side wall portion (304) that is disposed radially inward of the first side wall portion and is axially-offset relative to the end wall portion. The second side wall portion at least partially forms a mounting seat that is dimensioned to form a substantially fluid-tight, friction-fit connection between at least the second side wall portion of the end closure (260) and the flexible spring member (204). A gas spring assembly as well as a suspension system and methods of assembly are also included.

Abstract: Support and carrier assemblies are dimensioned for securement along a damper housing and dimensioned to operatively support an end member of a gas spring assembly on the damper housing as well as to form a substantially fluid-tight connected between the end member and the damper housing. The support and seal assembly can include a seal assembly with a seal carrier and at least one sealing element. The seal carrier can be dimensioned for securement along the damper housing. The at least one sealing element can be dimensioned sealingly engage the seal carrier and one of the end member and the damper housing to at least partially form the substantially fluid-tight connection therebetween. End member assemblies including such support and carrier assemblies are included. Gas spring and damper assemblies as well as suspension systems are also included.

Abstract: Gas spring end members can include an end member body formed substantially entirely from a polymeric material. The end member body can have a longitudinal axis and can include a body wall with an end wall portion oriented transverse to the longitudinal axis. The end wall portion can at least partially define a mounting plane of the gas spring end member that is dimensioned to abuttingly engage an associated structural component. The body wall can also include an outer peripheral wall portion disposed radially outward of the end wall portion and that at least partially defines an outer peripheral edge of the gas spring end member. The outer peripheral wall portion can be axially offset from the end wall portion in a direction away from the mounting plane. Gas spring assemblies, suspension systems and methods are also included.

Abstract: An actuator includes a stiff base member defining a bottom of the actuator; a flexible member connected to the stiff base member and having a sidewall and a contact surface on top of the flexible member, the flexible member and the stiff base member defining a fluid chamber therebetween, the sidewall having a first end connected to the stiff base member and a second end, the second end and the contact surface defining a transition area therebetween, the flexible member being configured to expand when the fluid chamber is filled with fluid; and a reaction feature placed on the transition area that is configured to govern movement of the sidewall.

Abstract: A performance-variable bushing includes an inner support element and an outer support element. An elastomeric connecting element extends between and operatively connect the inner and outer support elements such that a substantially fluid-tight seal is formed therebetween. The elastomeric connecting element can be at least partially formed from one of an electrorheological elastomeric material and a magnetorheological elastomeric material. The performance-variable bushing includes a variation-inducing element operatively associated with the elastomeric connecting element and selectively operable to vary values of one or more physical properties of the elastomeric connecting element. The elastomeric connecting element is configured for use under a pre-load force from pressurized gas within a spring chamber of an associated gas spring and damper assembly. Gas spring and damper assemblies and suspension systems are also included.

Abstract: A gas spring and gas damper assembly includes a gas spring and a gas damper. The gas spring includes a flexible spring member with opposing end members secured thereto and at least partially defining a spring chamber. The gas damper includes an inner sleeve that is at least partially received within one of the end members and at least partially forms a damping chamber. A damper piston assembly is received within the damping chamber and secured to the other of the end members. An elongated damping passage fluidically connects the damping chamber and the spring chamber. Suspension systems and methods are also included.

Abstract: Suspension systems include a gas spring and gas damper assembly that is adapted for operation in first and second conditions. In the first condition, the assembly provides spring and damping functionality across a first range of travel. In the second condition, the assembly provides actuator functionality with a second range of travel that is substantially less than the first range of travel. A pressurized gas system is in fluid communication with the assembly. A control system is in communication with the assembly and the pressurized gas system. The control system is operative to actuate one or more control devices to transfer pressurized gas and thereby transition the assembly from between the first and second conditions. Methods of operating such as suspension system are also included.

Abstract: A gas spring end member is dimensioned for securement along an associated suspension member having an associated planar surface and at least an associated first side surface. The gas spring end member can include a base wall disposed transverse to a longitudinal axis and a bracket wall that extends longitudinally-outwardly from the base wall. The bracket wall can be adapted for operative connection to the associated suspension member such that the gas spring end member can be supported thereon with the base wall disposed in longitudinally spaced-apart relation to the associated planar surface of the associated suspension member. A gas spring assembly including such an end member can be included. A suspension system and a method of installation including such a gas spring assembly can also be included.

Abstract: End member assemblies are dimensioned for securement to an end of a flexible spring member for forming gas spring assemblies. An end member assembly can include an end member body and at least one connector fitting. The end member body includes a base section and a cap section that are secured together at a single flowed-material joint. The base section and the cap section together at least partially define a reservoir chamber within the end member body. The at least one connector fitting is at least partially embedded within the end member body. Gas spring assemblies including at least one end member assembly and suspension systems including at least one gas spring assembly are also included.

Abstract: Gas spring and gas damper assemblies include a gas spring and a gas damper. The gas spring includes a flexible spring member with opposing end members secured thereto and at least partially defining a spring chamber. An elongated damping passage having a spiral configuration extends through one of the end members. The gas damper includes a damper housing that at least partially defines a damping chamber in fluid communication with the spring chamber through the elongated damping passage. A damper piston assembly is received within the damping chamber and secured to the other of the end members. Suspension systems and methods are also included.

Abstract: Gas spring end members dimensioned for securement between an associated flexible spring member and an associated damper housing has a longitudinal axis. The end member includes an end member wall extending between first and second ends. An end wall portion is oriented transverse to the longitudinal axis and a side wall portion extends axially from along the end wall portion to a distal edge. An end member recess is dimensioned to receive the associated damper housing. A securement device removably retains the end member in operative engagement with the associated damper housing. Gas spring and damper assemblies and suspension systems are also included.

Abstract: A clamping plate is dimensioned to secure a flexible spring member to an end member for forming a gas spring assembly. The clamping plate includes a clamping plate wall with an axis and opposing surface portions oriented transverse to the axis. An opening extends into the clamping plate wall from along each of the opposing surface portions. An elongated damping passage extends in a spiral configuration through the clamping plate wall in fluid communication with the openings. A gas spring assembly includes a flexible spring member that defines a spring chamber, and an end member with an end member wall that defines an end member chamber. The clamping plate is secured to the end member and retains the flexible spring member thereon. The elongated damping passage is in fluid communication between the spring chamber and the end member chamber. Gas transfer between the spring chamber and the end member chamber generates pressurized gas damping during use of the gas spring assembly.

Abstract: An end member assembly (EMI) includes an end member body (400) and a support column (500). The end member body (400) includes an outer side wall and an inner side wall that together at least partially define an end member reservoir. The inner side wall at least partially defines a passage through the end member body. The support column (500) extends into the passage and is accessible from along opposing ends of the passage. A sealing element can be disposed in fluid communication between the end member body and the support column. An elongated gas damping passage can extend through the end member assembly in fluid communication with the end member reservoir. A gas spring assembly can include a flexible spring member (200) that at least partially defines a spring chamber with an end member (900) and the end member assembly (EMI) on opposing ends thereof. A restraining assembly (1000) can be secured within the spring chamber.

Abstract: An end member assembly includes first and second end member sections. The first end member section includes a first securement feature integrally formed thereon. The second end member section includes a second securement feature integrally formed therein that is dimensioned to cooperatively engage the first securement feature. In an assembled condition, the first and second end member sections are operatively engaged to substantially inhibit axial displacement therebetween. A substantially fluid-tight joint can be formed between the first and second end member sections such that an end member chamber can be formed within the end member assembly. A third end member section can be included, and can be operatively connected to the second end member section. A gas spring assembly and a suspension system are also included.

Abstract: An annular spring assembly includes an annular spring, an annular first container including a first well and an annular second container including a second well. The first well and second well open towards one another and hold the annular spring therebetween. The second well is configured to telescopically receive the first well when the annular spring is compressed.