Patents Assigned to Futaba Industrial Co., Ltd.
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Patent number: 11920685Abstract: A valve device includes a rotation shaft, a valve body, and a biasing portion. The valve body is configured to be rotationally displaceable about the rotation shaft between a closed position and an open position. The biasing portion biases the valve body so as to cause the valve body to approach the closed position. The valve body includes an upstream wall arranged in a position upstream of the rotation shaft in a flow direction of the fluid when the valve body is in the closed position. The valve body includes a rotation end, which is an end distal from the rotation shaft and moves downstream in the flow direction of the fluid in response to a displacement of the valve body from the closed position to the open position, and the rotation end is shaped to project upstream when the valve body is in the closed position.Type: GrantFiled: November 15, 2022Date of Patent: March 5, 2024Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Takenori Nakayama, Hiroaki Yokoyama, Yuta Asano
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Patent number: 11911819Abstract: A shaping method for a double pipe includes: bending the double pipe with a specified curvature to form a bent portion in the double pipe; and arranging the bent portion on a first shaping die having a first shaping surface at a position biased inward or outward in a curvature radius direction of the bent portion relative to the first shaping surface, wherein the first shaping surface is configured to shape a first outer surface of both outer surfaces of the bent portion that are located on both sides of a plane including a central axis of the bent portion, and pressing the bent portion arranged on the first shaping die by a second shaping die having a second shaping surface configured to shape a second outer surface of the both outer surfaces of the bent portion.Type: GrantFiled: December 27, 2022Date of Patent: February 27, 2024Assignee: Futaba Industrial Co., Ltd.Inventors: Yuji Nakada, Koichiro Yamamoto
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Patent number: 11905915Abstract: Provided is a canister including at least one chamber and a resin member. The resin member is arranged in an object chamber, which is any of the at least one chamber. An adsorbent arranged in the object chamber is formed as a plurality of granular bodies. The resin member is an integrally formed member of resin, and includes a coupling member and at least one rod-shaped unit. The at least one rod-shaped unit includes a plurality of rod-shaped portions extending from the coupling member in a direction substantially parallel to a direction intersecting a gas flow direction in the object chamber at an angle of 45° or more and 90° or less.Type: GrantFiled: October 31, 2022Date of Patent: February 20, 2024Assignee: Futaba Industrial Co., Ltd.Inventor: Koji Iwamoto
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Patent number: 11904372Abstract: A side wall of a pipe is clamped by a first die and a second die to thereby clamp the pipe. The first die and the second die are made to approach each other while an end of the pipe is pressed toward the first die by the third die along a longitudinal direction of the pipe, to thereby form a spool between the first die and the second die. In a state where the spool is clamped by the first die and the second die, the third die is separated from the pipe along the longitudinal direction of the pipe so as to separate the second die and the third die from each other. Clamping of the pipe is released such that the first die and the second die separate from the side wall of the pipe, to thereby unclamp the pipe.Type: GrantFiled: September 12, 2022Date of Patent: February 20, 2024Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Mikuto Wakayama, Daisuke Izumikawa, Atsuya Hirade
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Patent number: 11898478Abstract: An exhaust pipe forming a flow path of exhaust gas of a vehicle includes a first end including a first opening, a first flange portion formed on the first end, and a cover member. The first flange portion is configured to be fastened to a second flange portion formed on a second end of another exhaust pipe. The cover member includes a held portion and an inner circumferential portion. The held portion is held between the first end and the second end when the first flange portion and the second flange portion are fastened together. The inner circumferential portion covers a region adjacent to the first opening in the inner circumferential surface of the exhaust pipe.Type: GrantFiled: May 19, 2022Date of Patent: February 13, 2024Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Yusuke Hiramatsu, Shigeru Ogawa
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Patent number: 11883898Abstract: A method of resistance spot welding that enables an improvement of a weld strength of steel plates having different plate thicknesses while inhibiting generation of spatters is provided. One aspect of the present disclosure is the method of resistance spot welding, the method including welding a workpiece made of layered steel plates with a resistance spot welding apparatus. The resistance spot welding apparatus includes a first electrode configured to contact a first steel plate among the steel plates, and a second electrode configured to contact, among the steel plates, a second steel plate that is thinner than the first steel plate, and the second electrode being arranged such that the workpiece is interposed between the first electrode and the second electrode. The welding includes welding while moving the second electrode relative to the first electrode in a direction parallel with a plate surface of the second steel plate.Type: GrantFiled: September 15, 2021Date of Patent: January 30, 2024Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Keigo Yasuda
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Patent number: 11786992Abstract: Provided is a method of manufacturing a molded product that can reduce problems on a reinforcing plate during pressing. In one aspect of the present disclosure, the method of manufacturing a molded product includes welding a first metal plate overlaid with a second metal plate to the second metal plate; and pressing the first metal plate and the second metal plate together. In the pressing, a base surface and a wall surface are formed on the first metal plate; the wall surface is disposed to cross the base surface. In the welding, a first welding is performed on a reinforcing portion of the second metal plate that is overlaid on an area of the first metal plate that is formed into the wall surface; and subsequently, a second welding is performed in a direction crossing a direction of the first welding.Type: GrantFiled: January 15, 2021Date of Patent: October 17, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Shota Muto, Keigo Yasuda, Koji Yamaguchi
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Patent number: 11701611Abstract: A canister that adsorbs and desorbs an evaporated fuel generated in a fuel tank of a vehicle includes an outer case, an inner case, a connecting port, and a sealing member. The inner case has a cylindrical shape. The inner case is fitted into the outer case. The inner case is filled therein with an adsorbent in a granular form. The inner case includes a first end and a second end. The connecting port connects an inside and an outside of the outer case to each other. The sealing member is provided to the second end of the inner case located opposite to the first end leading to the connecting port. The sealing member seals a gap between the outer case and a joining portion of the inner case. The joining portion joins the inner case to the outer case.Type: GrantFiled: August 19, 2021Date of Patent: July 18, 2023Assignee: FUTABA INDUSTRIAL CO. , LTD.Inventor: Koji Iwamoto
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Patent number: 11698020Abstract: A valve mounting structure includes a mounting portion, a valve, and a cushion. The valve includes a valve seat having a cylindrical joining portion that receives the mounting portion inserted thereto, or is inserted to the mounting portion. The cushion is arranged between the mounting portion and the joining portion, and fixed to each of the mounting portion and the joining portion. In a case where one of the mounting portion and the joining portion is a first portion and the other is a second portion, the first portion includes a peripheral wall and an opening portion without the peripheral wall formed therein. A fixing portion in which the second portion and the cushion are fixed to each other is at least partly arranged at a position adjacent to the opening portion along a radial direction of the mounting portion.Type: GrantFiled: September 27, 2022Date of Patent: July 11, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Yusuke Tsuzuki, Arata Kobayashi
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Patent number: 11680502Abstract: A muffler includes an exhaust pipe, a shell, and a cover. The exhaust pipe includes communication holes and is configured to allow an exhaust gas to flow through an interior of the exhaust pipe. The shell is disposed outside the communication holes to cover the communication holes. The cover has a tubular shape. The cover is disposed between the exhaust pipe and the shell. The cover is disposed at a distance, which is specified in advance, from the exhaust pipe.Type: GrantFiled: February 5, 2021Date of Patent: June 20, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Seiji Kondo
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Patent number: 11680652Abstract: A valve device is configured to adjust an opening degree of a flow path for fluid, and includes an axial member, a valve body, and a biasing member. The axial member is configured to be fixed to the flow path. The valve body is rotatable about the axial member, and is configured to be rotated in a closing direction in which the opening degree is reduced, and to be rotated, by the use of a fluid flowing down through the flow path, in an opening direction in which the opening degree is increased. The biasing member is provided to the axial member inside the flow path, and is configured to bias the valve body to rotate in the closing direction.Type: GrantFiled: January 13, 2022Date of Patent: June 20, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Shunsuke Sameshima, Kosuke Onoda, Masayuki Sudo
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Patent number: 11661911Abstract: Provided is an evaporated fuel treatment device configured to adsorb and desorb an evaporated fuel originating in a fuel tank. A first adsorption chamber is arranged in a flow passage. A second adsorption chamber is connected to the first adsorption chamber, and is arranged, in the flow passage, closer to an atmosphere port with respect to the first adsorption chamber. A first adsorption layer is arranged within the first adsorption chamber, and adsorbs the evaporated fuel. A second adsorption layer is arranged within the second adsorption chamber, and adsorbs the evaporated fuel. A sectional area of the second adsorption layer perpendicular to a direction in which the evaporated fuel flows through the second adsorption layer being larger than a sectional area of the first adsorption layer perpendicular to a direction in which the evaporated fuel flows through the first adsorption layer.Type: GrantFiled: January 19, 2022Date of Patent: May 30, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Takuya Nakagawa, Masahito Hosoi, Tamami Ina
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Patent number: 11655781Abstract: A canister, mounted in a vehicle with an engine and including one or more chambers, includes adsorbents, an inflow port, an atmosphere port, an outflow port, and an adjusting member. The adjusting member is placed in a target chamber of the two or more chambers together with a corresponding adsorbent of the adsorbents. The target chamber is provided with a cushioning area located adjacent to at least one port of the ports. Two or more rod-shaped portions have first and second cross-sections orthogonal to a flow direction of an atmosphere and a fuel vapor. The first cross section is formed in the cushioning area, and the second cross-section is formed at a position distanced from the at least one port relative to the cushioning area. The first cross-section has a smaller area than an area of the second cross-section.Type: GrantFiled: April 8, 2022Date of Patent: May 23, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Koji Iwamoto
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Patent number: 11648974Abstract: A steering support includes a body portion provided with an internal space, and first and second fastening portions. The first fastening portion is provided to form a first steering fastening portion configured to fasten the body portion and a steering of a vehicle. The second fastening portion is provided to form a miscellaneous member fastening portion configured to fasten the body portion and a miscellaneous member of the vehicle. At least part of the first steering fastening portion and at least a part of the miscellaneous member fastening portion are located on a substantially straight line that passes through the internal space.Type: GrantFiled: January 27, 2021Date of Patent: May 16, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Norito Nishizawa, Masahiro Hayakawa
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Patent number: 11635007Abstract: One aspect of the present disclosure provides a muffler including an exhaust pipe and a space forming member. The exhaust pipe has a cylindrical shape having a flow passage inside through which exhaust gas passes. The space forming member forms closed spaces between itself and the exhaust pipe, the closed spaces being branched from the flow passage and adjacent to the flow passage. Each of the closed spaces and the flow passage communicate with one another via a single communication hole.Type: GrantFiled: February 1, 2021Date of Patent: April 25, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Masaya Takeuchi, Masahiro Kajikawa
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Patent number: 11628516Abstract: Provided is a welding method enabling enhancement of quality of welding between an upper plate and a lower plate. One aspect of the present disclosure is the welding method including welding the upper plate and the lower plate overlapped with the upper plate by irradiating a surface of the upper plate with a laser beam. The welding includes: forming an auxiliary welding path that is continuous and includes a reciprocating or circling path; and forming a main welding path that intersects a welding advancing direction and that includes turning points, after formation of the auxiliary welding path.Type: GrantFiled: October 14, 2019Date of Patent: April 18, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Toru Kobayashi
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Patent number: 11590600Abstract: Provided is a method of manufacturing a joined member that is manufactured by applying resistance welding to a workpiece. The workpiece is provided with plating layers on sides to be in contact with electrodes. In a state in which a first electrode is in contact with a first area in a first plate material that is curved along a contour of a leading end of the first electrode and in which a second electrode is in contact with a second area in a second plate material that is curved along a contour of a leading end of the second electrode, energization between the first electrode and the second electrode is started to form a nugget.Type: GrantFiled: March 16, 2021Date of Patent: February 28, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Keigo Yasuda
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Patent number: 11554813Abstract: A front pillar upper structure of a vehicle includes an outer member and an inner member. The inner member forms an inner wall of the front pillar upper structure in a vehicle-width direction, and is joined to the outer member forming an outer wall in the vehicle-width direction to form a closed cross-section structure. The inner member includes a flange part, a first wall part, and a second wall part. The second wall part is disposed between the flange part located on the lower side of the inner member and joined to the outer member and the first wall part located above the flange part. The second wall part has an angle of inclination in a range from 41° to 68° to a principal axis of inertia extending in the vehicle-width direction in a cross section substantially vertical to a longitudinal direction of the front pillar upper structure.Type: GrantFiled: June 2, 2021Date of Patent: January 17, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Norihiko Sugiyama
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Patent number: 11548745Abstract: At least one mobile part included in a plate separator is configured movable between a first position and a second position, which is different from the first position. At least one biasing portion biases the at least one mobile part toward the first position. The at least one mobile part includes a contact portion that comes into contact with the top plate when a plate holder lifts the top plate upward. The at least one mobile part is configured to be moved toward the second position as being pushed by the top plate when the top plate in contact with the at least one contact portion is moved further upward, thereby allowing an upward movement of the top plate.Type: GrantFiled: September 8, 2020Date of Patent: January 10, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventors: Keiji Honda, Kazumi Miake
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Patent number: 11541345Abstract: A canister that adsorbs and desorbs fuel vapor generated in a fuel tank of a vehicle includes a housing and at least one expansion inhibitor. The housing is in a form of a cylinder configured to be filled with activated carbon. The housing includes a filled portion which is an area in the housing filled with the activated carbon; an unfilled portion which is an area in the housing not filled with the activated carbon; a boundary portion that defines a boundary between the filled portion and the unfilled portion; and a center portion which is situated at the axial center of the filled portion. The at least one expansion inhibitor inhibits an expansion of the boundary portion in an outward direction from being greater than an expansion of the center portion in the outward direction.Type: GrantFiled: March 9, 2022Date of Patent: January 3, 2023Assignee: FUTABA INDUSTRIAL CO., LTD.Inventor: Masahito Hosoi