Patents Assigned to Georgia-Pacific Chemicals LLC
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Patent number: 10077217Abstract: The disclosure provides strengthened products, including strengthened fibrous composite products and methods for making and using same and strengthened particulates, such as particulate fertilizer products, and methods for making and using same. The fibrous composite product can include a plurality of fibers and an at least partially cured strengthening resin. The fertilizer composition can include a particulate core that can include a plant nutrient, at least one coating layer of the strengthening resin, and at least one coating layer of a water insoluble material. The strengthening resin can include one or more aldehyde-based resins and one or more crosslinked resins. The crosslinked resin can include one or more polyamines at least partially crosslinked by one or more symmetric crosslinks and can include one or more azetidinium functional groups.Type: GrantFiled: November 23, 2017Date of Patent: September 18, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Clay E. Ringold, Kelly A. Shoemake, Arun Narayan
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Patent number: 10077328Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.Type: GrantFiled: November 12, 2017Date of Patent: September 18, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
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Patent number: 10066154Abstract: Coated proppants can include a plurality of particles and one or more cured resin at least partially encasing or coating each of the particles. The cured resin, prior to curing, can be or include one or more treated aldehyde-based resins that can include one or more aldehyde-based resins and one or more polyamines. The polyamine can be or include one or more aromatic polyamines, one or more poly(C2-C5 alkylene) polyamines, or a mixture thereof. The coated proppant can have a dry crush strength of about 0.1 wt % to about 3 wt % at a pressure of about 55.2 MPa, based on the Proppant Crush Resistance Test Procedure under ISO 13503-2:2011.Type: GrantFiled: April 8, 2016Date of Patent: September 4, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Richard A. Rediger, Jason M. Bothwell
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Publication number: 20180236424Abstract: Methods of manufacturing nano-engineered carbon materials, such as carbon aerogels and carbon xerogels, and methods of manufacturing precursor solutions and sol-gels for making the same are provided. A method for manufacturing a precursor solution comprises programmed-addition of a cross-linking agent to a component mixture comprising a resorcinol compound. A method for manufacturing a sol-gel comprises subjecting a precursor solutions to at least one heat treatment. Methods for producing nano-engineered carbon materials from precursor solutions and sol-gels are also provided. Methods for using the nano-engineered carbon materials are also disclosed. The resulting nano-engineered carbon materials can be useful in a range of products including, supercapacitor applications, high-surface-area electrodes, fuel cells, and desalination systems.Type: ApplicationFiled: April 23, 2018Publication date: August 23, 2018Applicant: Georgia-Pacific Chemicals LLCInventors: Sudhir M. Mulik, Joseph F. Ludvik, Robert W. Fleming, Christopher M. Lee
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Patent number: 9975271Abstract: Particulate binder compositions made with amine-aldehyde resins and methods for making same are provided. The method for making the particulate binder composition can include spray-drying an amine-aldehyde resin having a total aldehyde compound to total amine compound molar ratio of about 1.55:1 to about 1.65:1 to produce a particulate binder composition. The particulate binder composition can have a fusion diameter of about 35 mm to about 70 mm.Type: GrantFiled: May 23, 2016Date of Patent: May 22, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Robert A. Breyer, Tyler Krauth, John D. Cothran, Paul S. Baxter, Ashlee Cribb
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Publication number: 20180134940Abstract: Methods for making emulsifiers, emulsified drilling fluids, and methods for using the same are provided. In one or more embodiments, the method for making an emulsifier can include mixing a tall oil and a triamide. The triamide can have the chemical formula: where: x, y, and z are integers independently selected from 1 to 10, R1 is a C8-C20 alkyl, a C8-C20 alkenyl, a C8-C20 dialkenyl, or a C8-C20 alkynyl, R2 is H or independently selected for each [(CH2)xNR2(CH2)y] unit, where R4 is a C1-C3 alkylene or a C1-C3 alkylene alcohol, and where at least one R2 is and R3 is a C8-C20 alkyl, a C8-C20 alkenyl, a C8-C20 dialkenyl, or a C8-C20 alkynyl.Type: ApplicationFiled: January 16, 2018Publication date: May 17, 2018Applicant: Georgia-Pacific Chemicals LLCInventors: Phillip W. Hurd, John B. Hines, Roger Scott Johnson, David T. Mpofu, Nathan P. Rife, Anne M. Cothran
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Patent number: 9968900Abstract: Methods of manufacturing nano-engineered carbon materials, such as carbon aerogels and carbon xerogels, and methods of manufacturing precursor solutions and sol-gels for making the same are provided. A method for manufacturing a precursor solution comprises programmed-addition of a cross-linking agent to a component mixture comprising a resorcinol compound. A method for manufacturing a sol-gel comprises subjecting a precursor solutions to at least one heat treatment. Methods for producing nano-engineered carbon materials from precursor solutions and sol-gels are also provided. Methods for using the nano-engineered carbon materials are also disclosed. The resulting nano-engineered carbon materials can be useful in a range of products including, supercapacitor applications, high-surface-area electrodes, fuel cells, and desalination systems.Type: GrantFiled: April 6, 2015Date of Patent: May 15, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Sudhir M. Mulik, Joseph F. Ludvik, Robert W. Fleming, Christopher M. Lee
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Patent number: 9926401Abstract: Methods for making wet gels and dried gels therefrom are provided. The method for making a wet gel can include combining a hydroxybenzene compound, an aldehyde compound, and an additive to produce a reaction mixture. The additive can include a carboxylic acid, an anhydride, a homopolymer, a copolymer, or any mixture thereof. At least the hydroxybenzene compound and the aldehyde compound can be reacted to produce a wet gel. The reaction mixture can include about 10 wt % to about 65 wt % of the hydroxybenzene compound, about 5 wt % to about 25 wt % of the aldehyde compound, up to about 85 wt % of the carboxylic acid, up to about 40 wt % of the anhydride, up to about 40 wt % of the homopolymer, and up to about 40 wt % of the copolymer, where weight percent values are based on the combined weight of the hydroxybenzene compound, the aldehyde compound, and the additive.Type: GrantFiled: March 17, 2017Date of Patent: March 27, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Xing Dong, Shahid P. Qureshi, Christopher M. Lee, Kelly A. Shoemake, Joseph Frank Ludvik
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Publication number: 20180079694Abstract: The disclosure provides strengthened products, including strengthened fibrous composite products and methods for making and using same and strengthened particulates, such as particulate fertilizer products, and methods for making and using same. The fibrous composite product can include a plurality of fibers and an at least partially cured strengthening resin. The fertilizer composition can include a particulate core that can include a plant nutrient, at least one coating layer of the strengthening resin, and at least one coating layer of a water insoluble material. The strengthening resin can include one or more aldehyde-based resins and one or more crosslinked resins. The crosslinked resin can include one or more polyamines at least partially crosslinked by one or more symmetric crosslinks and can include one or more azetidinium functional groups.Type: ApplicationFiled: November 23, 2017Publication date: March 22, 2018Applicant: Georgia-Pacific Chemicals LLCInventors: Clay E. Ringold, Kelly A. Shoemake, Arun Narayan
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Publication number: 20180066092Abstract: Binder compositions and methods for making and using same are provided. In at least one specific embodiment, the binder composition can include at least one unsaturated compound having two or more unsaturated carbon-carbon bonds and at least one free radical precursor. At least one of the unsaturated carbon-carbon bonds can be a pi-bond that is not conjugated with an aromatic moiety and can be capable of free radical addition. The free radical precursor can be present in an amount of about 7 wt % to about 99 wt %, based on the weight of the one or more unsaturated compounds.Type: ApplicationFiled: November 12, 2017Publication date: March 8, 2018Applicant: Georgia-Pacific Chemicals LLCInventors: Bobby L. Williamson, Adam K. Sniady, Brian L. Swift, Ramji Srinivasan, Feng Jing, Cornel Hagiopol
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Patent number: 9909041Abstract: Resin systems and methods for making and using same are provided. The resin system can include a first aqueous resin comprising at least two polymerized monomers and a second aqueous resin comprising at least two polymerized monomers. The first aqueous resin can be present in an amount of about 5 wt % to about 95 wt %, based on the total weight the resin system. The second aqueous resin can be present in an amount of about 5 wt % to about 95 wt %, based on the total weight the resin system. The at least two polymerized monomers of the first and second aqueous resins can be the same monomers.Type: GrantFiled: September 13, 2015Date of Patent: March 6, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Daniel C. Yeager, Robert A. Breyer, James H. Knight, Melissa J. Cannon, Paul S. Baxter
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Publication number: 20180023254Abstract: Compositions and methods related to new wet strength resins are provided. By using functionally-symmetrical cross-linkers and mono-functional modifiers, and separating the steps of reacting a prepolymer with the cross-linkers from the reaction of intermediate cross-linked prepolymer with epichlorohydrin, new wet strength resin products are provided having improved properties.Type: ApplicationFiled: October 2, 2017Publication date: January 25, 2018Applicant: Georgia-Pacific Chemicals LLCInventors: Clay E. Ringold, Cornel Hagiopol, Dexter C. Johnson
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Publication number: 20180022988Abstract: A proppant for a well treatment fluid includes discrete particles of a substrate, such as sand, coated with a resin comprising a product of the Maillard reaction between a carbohydrate and an amine and/or an ammonium compound. Different resins, in particular thermoplastic or thermosetting resins, may be blended with Maillard reaction products or applied to the substrate as separate layers. The proppant may be included in a fracturing fluid, which is injected into a subterranean formation and used to stimulate hydrocarbon production from the subterranean formation.Type: ApplicationFiled: October 2, 2017Publication date: January 25, 2018Applicant: Georgia-Pacific Chemicals LLCInventor: Richard A. Rediger
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Patent number: 9868857Abstract: Composite products, powdered binders, resinated furnishes, and methods for making and using same. In one example, a composite product can include a plurality of lignocellulose substrates and an at least partially cured, powdered binder. Prior to curing the powdered binder can include about 5 wt % to about 95 wt % of a powdered carbohydrate, and about 5 wt % to about 95 wt % of a powdered nitrogen-containing compound, where the weight percent values are based on a total weight of the powdered carbohydrate and the powdered nitrogen-containing compound. The powdered carbohydrate can include a monosaccharide, a disaccharide, or a mixture thereof. The powdered nitrogen-containing compound can include an ammonium compound, an alkylammonium compound, an amino acid, a hydrate thereof, a salt thereof, or any mixture thereof.Type: GrantFiled: December 12, 2015Date of Patent: January 16, 2018Assignee: Georgia-Pacific Chemicals LLCInventor: Feng Jing
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Patent number: 9868891Abstract: Methods for making emulsifiers, emulsified drilling fluids, and methods for using the same are provided. In one or more embodiments, the method for making an emulsifier can include mixing a tall oil and a triamide. The triamide can have the chemical formula: where: x, y, and z are integers independently selected from 1 to 10, R1 is a C8-C20 alkyl, a C8-C20 alkenyl, a C8-C20 dialkenyl, or a C8-C20 alkynyl, R2 is H or ?independently selected for each [(CH2)xNR2(CH2)y] unit, where R4 is a C1-C3 alkylene or a C1-C3 alkylene alcohol, and where at least one R2 is ?and R3 is a C8-C20 alkyl, a C8-C20 alkenyl, a C8-C20 dialkenyl, or a C8-C20 alkynyl.Type: GrantFiled: August 18, 2014Date of Patent: January 16, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Phillip W. Hurd, John B. Hines, Roger Scott Johnson, David T. Mpofu, Nathan P. Rife, Anne M. Cothran
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Patent number: 9856366Abstract: Plastic compositions that include one or more plasticizers containing acylated phenolated fatty acid esters and methods for making same are provided. In some examples, the plastic composition can include a polymer and a plasticizer. The polymer can be or include a polyvinyl chloride, a polyvinylidene chloride, a cellulose ester, a cellulose ether, a cellulose nitrate, a polyacrylate, a polyurethane, a copolymer thereof, or any mixture thereof. The plasticizer can be or include an acylated phenolated fatty acid monoester, an acylated phenolated fatty acid diester, or a mixture thereof. The plastic composition can include the plasticizer in an amount of about 10 wt % to about 60 wt %, based on a combined weight of the polymer, any acylated phenolated fatty acid monoester, and any acylated phenolated fatty acid diester.Type: GrantFiled: April 8, 2016Date of Patent: January 2, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Feng Jing, Irving D. Sand
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Patent number: 9855674Abstract: In some examples, one or more metal-containing catalysts and one or more waxes can be mixed or otherwise combined to produce an encapsulated catalyst composition. The wax can be at least partially coated on the metal-containing catalyst. A mixture of water and the wax can be agitated or otherwise mixed, and the metal-containing catalyst can be added to or otherwise combined with the water and wax mixture to produce a wax emulsified catalyst. A plurality of lignocellulose substrates, one or more oxidants, and the encapsulated catalyst composition can be mixed or otherwise combined to produce a lignocellulose binder mixture. The lignocellulose binder mixture can be heated to produce a composite product.Type: GrantFiled: March 17, 2017Date of Patent: January 2, 2018Assignee: Georgia-Pacific Chemicals LLCInventors: Adam K. Sniady, Bobby L. Williamson
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Patent number: 9834890Abstract: Resin systems and methods for making and using same are provided. The method for making a paper product can include contacting a plurality of pulp fibers with a resin system. The resin system can include a first polyamidoamine-epihalohydrin resin and a second resin that can include a second polyamidoamine-epihalohydrin resin, a urea-formaldehyde resin, or a mixture thereof to produce a paper product. The first resin and the second resin can be sequentially or simultaneously contacted with the plurality of pulp fibers. The period for sequential addition between the first resin and the second resin is about 1 second to about 1 hour.Type: GrantFiled: May 23, 2016Date of Patent: December 5, 2017Assignee: Georgia-Pacific Chemicals LLCInventors: Cornel Hagiopol, David F. Townsend, Clay E. Ringold, James W. Johnston, Robert McDonald, Metric M. Simpson, Frederick S. Potter
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Patent number: 9834646Abstract: Particulate binder compositions and methods for making and using same are provided. The binder composition for producing composite lignocellulose products can include an aldehyde based resin and a filler, an extender, or a combination thereof. The binder composition can be in the form of particulates. The particulates can each comprises the filler, the extender, or the combination thereof and the aldehyde based resin.Type: GrantFiled: September 30, 2015Date of Patent: December 5, 2017Assignee: Georgia-Pacific Chemicals LLCInventors: Paul S. Baxter, Raymond D. Fowler, John D. Cothran, Aubra K. Bunn
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Patent number: 9828302Abstract: The disclosure provides strengthened products, including strengthened fibrous composite products and methods for making and using same and strengthened particulates, such as particulate fertilizer products, and methods for making and using same. The fibrous composite product can include a plurality of fibers and an at least partially cured strengthening resin. The fertilizer composition can include a particulate core that can include a plant nutrient, at least one coating layer of the strengthening resin, and at least one coating layer of a water insoluble material. The strengthening resin can include one or more aldehyde-based resins and one or more crosslinked resins. The crosslinked resin can include one or more polyamines at least partially crosslinked by one or more symmetric crosslinks and can include one or more azetidinium functional groups.Type: GrantFiled: June 17, 2016Date of Patent: November 28, 2017Assignee: Georgia-Pacific Chemicals LLCInventors: Clay E. Ringold, Kelly A. Shoemake, Arun Narayan