Abstract: A method for monitoring a lithium-ion battery cell includes monitoring a battery cell voltage and a corresponding charge capacity of the battery cell during an electric power event which may include either an electric power charge event or an electric power discharge event. A measured charge-capacity-derivative is determined by differentiating the charge capacity in relation to the corresponding battery cell voltage during the electric power event. The measured charge-capacity-derivative is compared with a preferred anode charge-capacity-derivative of an anode charge curve (for electric power discharge events) or an anode discharge curve (for electric power charge events), and with a preferred cathode charge-capacity-derivative of a cathode charge curve (for electric power charge events) or a cathode discharge charge curve (for electric power discharge events).

Abstract: A method and apparatus for determining coolant leakage in a vehicular propulsion system battery. An AC isolation resistance test is used to determine whether an isolation fault has occurred within the battery, but can also determine the capacitance of the circuit or system, which can further determine the coolant leakage levels of the vehicular propulsion system battery. This eliminates having an additional device to measure the coolant leakage.

Abstract: A system for determining the concentration of hydrogen in an anode sub-system of a fuel cell system. The fuel cell system includes at least one fuel cell, an anode inlet, an anode outlet, an anode recirculation line, a source of hydrogen gas and an injector for injecting the hydrogen gas. First and second acoustic sensors are provided in the anode recirculation line and are spaced a known distance from each other. A controller that is responsive to the output signals from the first and second acoustic sensors determines the concentration of hydrogen gas in the anode recirculation line based on the time between when the controller receives the sensor signal from the first sensor and receives the sensor signal from the second sensor.

Abstract: A method for controlling combustion in a multi-cylinder internal combustion engine operating in a controlled auto-ignition mode includes providing combustion control parameters, determining peak cylinder pressures and crank angle location of the peak cylinder pressures. Cylinder volumes at the peak cylinder pressures and at intake valve closings are determined and cylinder pressures at intake valve closings are determined. A combustion parameter for each cylinder is calculated based upon the peak cylinder pressure, the cylinder pressure at the intake valve closing, the crank angle location of the peak cylinder pressure, the cylinder volume coincident with the peak cylinder pressure, and the cylinder volume at the intake valve closing. A target combustion parameter is determined and the calculated combustion parameter for each cylinder is compared to the target combustion parameter.

Abstract: A prismatic repeating frame assembly for a battery pack includes a main body and a hollow compression limiter. The main body is formed from a first polymer. The main body has an aperture formed therein. The hollow compression limiter is formed from a second polymer. The compression limiter is disposed in the aperture of the main body and permits a compression rod to be disposed therethrough. The second polymer is configured to withstand forces during an assembly of the battery pack and frequency inputs during an operation of the battery pack.

Abstract: Methods and systems are provided for assessing understeer for a vehicle having at least one rear wheel and at least one front wheel. Rear wheel speeds are measured from the rear wheels, and front wheel speeds are measured for the front wheels. A determination is made as to the understeer of the vehicle using a comparison of the front wheel speeds and the rear wheel speeds.

Abstract: The method and system described herein may be used to determine a reference yaw rate (?ref) for a vehicle chassis control system, and may do so across a wide spectrum of vehicle operating conditions. These conditions may include, for example, when the vehicle is being driven: at low and high vehicle speeds, in forward and reverse directions, with front-, rear- and all-wheel steering systems, according to subtle and aggressive driving maneuvers, and on roads with flat or banked surfaces, to cite a few of the potential scenarios. According to an exemplary embodiment, the method and system take into account certain tire dynamics, such as the relaxation length (?) of the tires, when estimating the reference yaw rate (?ref). Once an accurate reference yaw rate (?ref) is determined, the vehicle chassis control system may use this estimate to control one or more actuators that can influence the yaw rate of the vehicle.

Abstract: A method of operating an engine having an after-treatment system that treats exhaust gas from the engine with an oxidation catalyst includes adjusting the operation of the engine to increase the temperature of the exhaust gas, continuously sensing a cylinder pressure with a pressure sensor disposed at at least one cylinder of the engine to identify a unstable combustion event, i.e., an engine misfire, and adjusting the operation of the engine to prevent a future unstable combustion event when the unstable combustion event is detected.

Abstract: A method of evaluating battery packs is described. The method includes measuring a cell open voltage for each battery cell group in a section of battery cells; measuring a voltage under charge, or a voltage under load, or both, at a predetermined time interval for each battery cell group in the section of battery cells; determining the magnitude of the difference between the open cell voltage and the voltage under charge, or the voltage under load, or both, for each battery cell group in the section of battery cells by subtracting the voltage under charge from the cell open voltage, or subtracting the voltage under load from the cell open voltage, or both; and determining if the magnitude of the difference between the open cell voltage and the voltage under charge, or the voltage under load, or both, for each battery cell group in the section of battery cells exceeds a predetermined level.

Abstract: A method is provided for controlling a hybrid electric vehicle. The vehicle includes at least one motor-generator, an internal combustion engine employing a camshaft and a camshaft phaser, and an energy-storage device operatively connected to the engine and to the at least one motor-generator. The method includes determining whether a deceleration of the vehicle is desired, and ceasing a supply of fuel to the engine when the deceleration is desired. The method additionally includes regulating the camshaft phaser to a predetermined fuel cut-off position when the supply of fuel to the engine has been ceased, such that a magnitude of compression pulses in the engine is reduced relative to when the engine is being fueled. A system for controlling the hybrid electric vehicle and for executing the above method is also provided.

Abstract: A powertrain system includes a torque machine mechanically rotatably coupled via a transfer gear set to a drive wheel. The transfer gear set includes a first gear meshingly engaged to a second gear with lash angle between the first and second gears. A method for operating the powertrain system includes monitoring an output speed associated with the torque machine and a wheel speed associated with the drive wheel. A transition between a first torque transfer state and a second torque transfer state is detected, the transition including a gear lash event across the transfer gear set. An elapsed time period for completing the gear lash event across the transfer gear set during the transition between the first torque transfer state and the second torque transfer state is set, and a target output speed derived from the wheel speed during and at the end of the elapsed time period is determined.

Abstract: A method of sensing an ambient heat transfer condition surrounding a shape memory alloy element includes heating the shape memory alloy element, sensing the resistance of the shape memory alloy element, and measuring the period of time taken to heat the shape memory alloy element to a pre-determined level of a resistance characteristic. The ambient heat transfer condition surrounding the shape memory alloy element is calculated by referencing a relationship between the period of time taken to heat the shape memory alloy to the pre-determined level of the resistance characteristic and the ambient heat transfer condition.

Abstract: Resinous fibers of nanometer to micrometer width dimensions are drawn from a multi-component system by a melt extrusion process. The process includes a step of combining a fiber resin with a water-soluble carrier resin to form a resinous mixture. The resinous mixture is extruded to form an extruded resinous mixture, the extruded resinous mixture having strands of the fiber resin with the carrier resin. The extruded resinous mixture is then contacted with water to separate the strands of the fiber resin from the carrier resin. A fibrous sheet is then formed from the strands of fiber resin. The fibrous sheets are useful in filtration, as battery separators in Li ion batteries and as diffusion layers in fuel cells.

Abstract: A method of operating an exhaust gas heat recovery (EGHR) system in a vehicle including an engine, a transmission, and an EGHR heat exchanger is provided. The method includes monitoring an engine water temperature and may include monitoring a transmission oil temperature and an ambient air temperature. The method includes comparing the monitored engine water temperature to one or more calibrated engine temperatures. Based upon the monitored temperatures and comparison to the calibrated temperatures, the method controls a two-way valve. The two-way valve is configured to be set to one of an engine position and a transmission position. The engine position allows heat-exchange communication between the EGHR heat exchanger and the engine, and the transmission position allows heat-exchange communication between the EGHR heat exchanger, the transmission, and the engine.

Abstract: Devices and methods for removal of condensed, blow-by contaminants with small molecular dimensions from the circulating lubricating engine oil of internal combustion engines, including automotive engines, with a positive crankcase ventilation system are disclosed. These condensable blow-by contaminants include water, alcohols and hydrocarbons with preponderantly seven or fewer carbon atoms. A macroporous structure comprising alumino-silicate particles with micro-pores is at least partially immersed in the circulating oil. The micro-pores are sized to adsorb the small, condensed, blow-by, contaminant molecules but not the larger oil molecules. The particles may be multi-layered, with an inner layer adapted for adsorption of polar molecules. Adsorption is most extensive at lower oil temperatures and decreases as the oil temperature increases. Thus at low temperatures the contaminant molecules may be adsorbed, removed from the oil and temporarily stored in the micropores.

Abstract: A portable cell balancing repair tool for correcting cell-to-cell voltage imbalances. The tool defines a voltage set-point that identifies a desired voltage that the cells will be charged to for the cell-to-cell voltage balancing. The tool selects a cell to be balanced, measures the voltage of the selected cell and determines if the measured voltage is less than the voltage set-point. The tool charges the selected cell with a charging current for a predetermined period of time, and then determines if the voltage of the selected cell is greater than the voltage set-point after the time expires. The tool continues charging the selected cell at the charging current if the measured voltage is not greater than the voltage set-point, and determines if the charging current was at the minimum charging current if the measured voltage of the selected cell is greater than the voltage set-point.

Abstract: One or more layers of vibration damping material are placed on one or more selected surface regions of a body portion of a vibratile metal article. The layer of damping material is covered with a thin metal sheet. The selected surface may be recessed in the body portion to receive the damping material. The covering sheet may be formed of the same metal composition as body portion, or of a compatible metal composition. The peripheral edges of the covering sheet are ultrasonically welded to the surface of the article body portion to confine the damping material against the selected surface(s) so that the damping material forms a vibration damping interface(s) with the surface(s) of the article. The damping material may function as a coulomb damping material, or a viscous damping material, or both.

Abstract: A method for monitoring a lithium-ion battery cell includes monitoring a battery cell voltage and a corresponding state of charge of the battery cell during an electric power event which may include either an electric power charge event or an electric power discharge event. A measured potential-derivative is determined by differentiating the battery cell voltage in relation to the corresponding state of charge of the battery during the electric power event. The measured potential-derivative is compared with a preferred anode potential-derivative of an anode charge curve (for electric power discharge events) or an anode discharge curve (for electric power charge events), and with a preferred cathode potential-derivative of a cathode charge curve (for electric power charge events) or a cathode discharge charge curve (for electric power discharge events).

Abstract: A method of estimating a state of charge of a battery in a vehicle undergoing a vehicle assembly process. The method may include the steps of: installing the battery in the vehicle; employing a sensor mounted in the vehicle to automatically sense battery net amp hours during at least a portion of the vehicle assembly process; storing the net amp hours in a control module mounted in the vehicle; mounting a data link connector in the vehicle to provide communication with the controller; temporarily connecting a tool connector of a battery test assembly to the data link connector and transmitting the stored net amp hours data to the battery test tool from the control module; and comparing the net amp hours to a predetermined maximum net amp hours to estimate if the state of charge of the battery is acceptable.

Abstract: A bipolar plate for a fuel cell includes a pair of plates. Each plate has an active area, a header area, and a perimeter area. The perimeter area is disposed adjacent an edge of the plate. The perimeter area is also disposed adjacent to each of the active area and the header area. At least one of the plates includes a raised support feature having an inboard side and an outboard side. The plates are joined in the perimeter area between the outboard side of the raised support feature and the edges of the plates.