Abstract: A powertrain system includes an engine coupled via an input member to a transmission to transfer torque to an output member. The engine is configured to execute an autostop event and an autostart event during ongoing powertrain operation. The transmission includes a plurality of planetary gear sets and a plurality of torque transfer clutches. The plurality of torque transfer clutches includes hydraulically-activated clutches and mechanical clutch devices, including an electromechanically-activated selectable one-way clutch. The transmission is configured to provide hydraulic pressure to activate the hydraulically-activated clutches using only a mechanically driven hydraulic pump. The transmission is configured to effect torque transfer among the input member, the plurality of planetary gear sets and the output member in one of a plurality of fixed gear states by selectively activating at least one of the plurality of torque transfer clutches.

Abstract: A control arm includes a first clamshell half and a second clamshell half, a ball joint housing, and a paddle portion. The paddle portion is formed as a single piece with the ball joint housing, has a first side and a second side, and is disposed between the first clamshell half and the second clamshell half. A first weld connection may join the first clamshell half to the first side of the paddle portion, and a second weld connection may join the second clamshell half to the second side of the paddle portion. Attachment of the first clamshell half to the first side of the paddle portion and attachment of the second clamshell half to the second side of the paddle portion may be characterized by the absence of a rivet and a bolt.

Abstract: A cover for a high voltage vehicle battery is disclosed that is made of a light weight, non-conductive thermoset plastic composite, such as a polyester resin matrix, and includes an EMI/RFI shield. In one embodiment, the EMI/RFI shield is a Faraday cage including a ferrous mesh that is molded into the thermoset plastic composite so that it is completely encapsulated therein. In another embodiment, the EMI/RFI shield is an acrylic polymer coating including nickel plated copper flakes formed on an outside surface of the thermoset plastic composite.

Abstract: A charge port lock assembly for use with a charge receptacle on a vehicle having a rechargeable battery. The charge port lock assembly may include an actuator assembly including an actuator energizable to retract the post to a retracted position and to move to an extended rest position and a partially retracted rest position; a charge port door that covers the charge receptacle and a has a door ejection spring; a charge door lock assembly that releases the charge port door when the post is in the fully retracted position and retains the charge port door in the closed position when the post is in the other positions; a cord lock assembly that retains a charge cord assembly in the charge receptacle when the post is in the extended rest position and releases the charge cord assembly in the other positions. The controller energizes the actuator.

Abstract: An engine assembly may include a camshaft rotationally supported on an engine structure. The camshaft may include a first shaft, a second shaft located in and rotatable relative to the first shaft and a partial cam lobe located on the first shaft. The partial cam lobe may include a peak region and may define a partial bore. A radial distance defined by the partial bore between first and second circumferential ends of the partial bore may be greater than or equal to a radial width of the first shaft. The partial cam lobe may define a recess extending in a radial direction through the partial bore and into the partial cam lobe. The camshaft may include a sleeve located within a radial passage defined by the second shaft and the recess in the partial cam lobe and radially locating the partial cam lobe relative to the second shaft.

Abstract: A subassembly for a fuel cell includes a fuel cell plate having a first side and a second side. Each of the first side and the second side has a flow field disposed between a pair of headers. An insulating spacer abuts the first side of the fuel cell plate and is disposed adjacent a perimeter of the fuel cell plate. A unitized electrode assembly includes a subgasket, a membrane electrode assembly, and a pair of diffusion medium layers. The membrane electrode assembly has an electrolyte membrane sandwiched between a pair of electrodes. The membrane electrode assembly is sandwiched between the pair of diffusion medium layers. The subgasket surrounds, and is coupled to, the membrane electrode assembly. The subgasket abuts the insulating spacer. An elastomeric seal abuts the second side of the fuel cell plate.

Abstract: A system and method for determining whether an onboard estimation process, such as a recursive least squares regression process, can effectively calculate the state-of-charge of a battery. The method includes defining a current sample time and a previous sample time and measuring the battery current. The method then calculates a variation moving average of the measured current and an index of current change rate determined by averaging the absolute value of the current variation moving average using the measured current and calculated moving averages from the previous sample time. The method then determines if the current change index is greater than a predetermined threshold, and if so, the estimate of the battery state-of-charge resulting from the onboard estimation process is valid.

Abstract: Vehicle alignment for inductive charging includes a control system and logic configured to execute on the control system. The logic is configured to define a first orientation for a first antenna and a second antenna, which are disposed on a vehicle. The logic is also configured to define a second orientation specifying a location of a vehicle charging device disposed on the vehicle relative to the first and second antennae. The logic is further configured to determine a location of an inductive charging device relative to the vehicle by performing triangulation analysis using data from the first and second orientations in conjunction with signals received from the first and second antennae. The logic is also configured to calculate a direction to the location using voltage values from the signals, such that movement of the vehicle in the direction brings the vehicle charging device closer to the inductive charging device.

Abstract: A manual transmission includes an input member, an output member, a transmission input shaft, a countershaft, a reverse shaft, a plurality of co-planar gear sets, and a plurality of torque transmitting devices. The torque transmitting devices include a plurality of synchronizer assemblies. The transmission is operable to provide at least one reverse speed ratio and a plurality of forward speed ratios between the input member and the output member.

Abstract: A method of monitoring operation of an adjustable shutter adapted for cooling a powertrain in a vehicle includes commanding the shutter to adopt a position and assessing whether the shutter has adopted the commanded position. The method also includes generating a first signal if the shutter has adopted the commanded position, and commanding the shutter to perform a first retry to adopt the commanded position if the shutter has not adopted the commanded position. The method additionally includes generating a second signal if the shutter has adopted the commanded position on the first retry. A vehicle using a controller to perform such a method is also provided.

Abstract: A control system includes a switching valve control module, a pressure determination module, and a fuel system diagnostic module. The switching valve control module actuates a switching valve in a fuel system of a vehicle between a first position and a second position, the first position venting a suction side of a vacuum pump in the fuel system to an atmosphere, the second position sealing the suction side of the vacuum pump from the atmosphere. The pressure determination module determines a first pressure on the suction side of the vacuum pump when the switching valve is in the first position, and determines a second pressure on the suction side of the vacuum pump when the switching valve is in the second position. The fuel system diagnostic module selectively diagnoses a fault in the vacuum pump based on the first pressure and the second pressure.

Abstract: A collision avoidance system in a host vehicle that employs combined automatic braking and steering. The collision avoidance system defines thresholds that identify a time to collision with a target vehicle by the host vehicle that are based on the speed of the host vehicle, the acceleration of the host vehicle, the speed of the target vehicle, the acceleration of the target vehicle, the distance to the target vehicle from the host vehicle and a coefficient of friction of the roadway. The collision avoidance system provides full automatic collision avoidance braking if the time to collision is less than one threshold and the lane adjacent to the host vehicle is not clear. The collision avoidance system provides both automatic steering and braking of the host vehicle if the time to collision is less than another threshold and the lane adjacent to the host vehicle is clear.

Abstract: An engine assembly may include a rotary engine and a reciprocating engine. The rotary engine may include a first engine structure defining a rotor housing, a rotor located within the rotor housing and cooperating with the first engine structure to define a first combustion chamber and a first exhaust port defined by the first engine structure and in communication with the first combustion chamber. The reciprocating engine may include a second engine structure defining a cylinder bore and a piston disposed within the cylinder bore and cooperating with the second engine structure to define a second combustion chamber in communication with the first exhaust port.

Abstract: A lithium ion battery includes a positive electrode, a negative electrode, and an electrolyte operatively disposed between the positive and negative electrodes. The negative electrode contains a composite material including graphitic carbon and a disordered carbon.

Abstract: A method of executing a downshift in a fixed-gear powertrain having an input node and an output node related by a starting speed ratio before the downshift and a finishing speed ratio after is provided. The downshift includes a torque phase and an inertia phase. A starting output torque is calculated as a function of a starting driver request. An electric machine applies a starting regenerative input torque which is calculated as substantially equal to the starting output torque divided by the starting speed ratio. A finishing output torque is calculated as a function of a finishing driver request. The electric machine applies a finishing regenerative input torque which is calculated as substantially equal to the finishing output torque divided by the finishing speed ratio.

Abstract: A transmission is provided having an input member, an output member, at least one planetary gear set, a plurality of transfer gears connected by a layshaft, a plurality of coupling members and a plurality of torque transmitting devices. Each of the planetary gear sets includes first, second and third members. The torque transmitting devices include clutches and brakes.

Abstract: A method of controlling operation of an adjustable shutter adapted for varying an amount of airflow to cool a powertrain in a vehicle includes monitoring the ambient temperature. The method also includes sensing an increase in the ambient temperature up to a threshold temperature value. The method additionally includes changing a position of the shutter after a predetermined amount of time has elapsed following the increase in the ambient temperature up to the threshold temperature value. A vehicle using a controller to perform such a method is also provided.

Abstract: A method of sizing a light-off core supporting a fixed quantity of a light-off catalyst for an exhaust gas treatment system having an electric heater upstream of the light-off catalyst for heating the exhaust gas includes measuring the cumulative hydrocarbon or carbon monoxide emissions leaving the exhaust gas treatment system for multiple volumetric sizes of the light-off core in accordance with a heating strategy. Alternatively, a model of the treatment system may be used to predict the cumulative hydrocarbon or carbon monoxide emissions. The method further includes selecting the volumetric size of the light-off core that is associated with the lowest cumulative hydrocarbon or carbon monoxide emissions level from the measured or predicted hydrocarbon or carbon monoxide emissions when the exhaust gas is heated in accordance with the heating strategy. The heating strategy may include pre-crank heating, post-crank heating, or a combination of pre-crank heating and post crank heating.

Abstract: A shutter system for controlling an airflow through a grille opening in a vehicle includes at least one louver. The shutter system also includes a mechanism configured to select a position for the at least one louver between and inclusive of fully-opened and fully-closed to control the airflow through the grille opening. The shutter system additionally includes a slave processor in operative communication with the mechanism and a master controller in bi-directional communication with the slave processor via a single wire. The master controller is adapted to control a selection of the position of the at least one louver by commanding the mechanism via the slave processor using solely the single wire. The slave processor is adapted to respond to the master controller using solely the single wire. A method of controlling operation of an adjustable shutter is also provided.

Abstract: A system for controlling a transmission of a vehicle powered by an engine includes a torque determination module and a shift determination module. The torque determination module determines a desired exhaust brake torque for the engine based on an actual speed of the vehicle and a desired speed of the vehicle. The shift determination module determines whether to shift between gear ratios of the transmission based on the desired exhaust brake torque and an exhaust brake torque capacity of the engine.