Abstract: Fastener insertion apparatus comprises a nose having a fastener delivery passage and side entry port. Fasteners such as rivets are supplied to the nose via a fastener supply passage and a fastener feeder assembly. A punch reciprocally disposed for movement in the delivery passage drives a fastener disposed in the delivery passage out of the passage and into a workpiece. The feeder assembly comprises a gate that is movable between retracted and advanced positions. In the retracted position it is clear of the supply passage and the delivery passage so as to permit movement of a fastener from the supply passage to the delivery passage. In the advanced position it at least partially closes the supply passage so as to prevent movement of a fastener and it projects into the delivery passage through the entry port so as to retain a fastener, if present, in the delivery passage. Sensors are provided to detect the position of the gate.

Abstract: Fastener insertion apparatus comprises a nose having a fastener delivery passage and side entry port. Fasteners such as rivets are supplied to the nose via a fastener supply passage and a fastener feeder assembly. A punch reciprocally disposed for movement in the delivery passage drives a fastener disposed in the delivery passage out of the passage and into a workpiece. The feeder assembly comprises a gate that is movable between retracted and advanced positions. In the retracted position it is clear of the supply passage and the delivery passage so as to permit movement of a fastener from the supply passage to the delivery passage. In the advanced position it at least partially closes the supply passage so as to prevent movement of a fastener and it projects into the delivery passage through the entry port so as to retain a fastener, if present, in the delivery passage. Sensors are provided to detect the position of the gate.

Abstract: A fastener delivery tube (1) is connected between a supply of fasteners, such as rivets (2), and the nose of a fastener setting machine. The delivery tube (1) is connected to an outlet tube (7) of a source of compressed air (3), the outlet tube (7) having an internal bore substantially equal in size to the internal bore of the delivery tube (1). The supply of fasteners is connected to the delivery tube via a feeder tube (9) and transfer gate (4). The transfer gate (4) is sealed so as to prevent leakage of air from the delivery tube (1). The arrangement reduces turbulence in the delivery tube (1) ensures that friction between the fastener (2) and the tube (1) is reduced and permits compressed air to be supplied at significantly lower pressure than has heretofore been possible.

Abstract: A rivet is inserted into a workpiece by apparatus that includes an internal roller screw linear actuator in which rotational movement of an internally threaded cylinder is converted into linear movement of a fastener insertion actuator assembly. The cylinder is driven in rotation by a servo-controlled motor. The angular velocity of the cylinder required to deliver the required energy to effect fastener insertion is calculated and the motor is first controlled to accelerate the cylinder up to the calculated angular velocity, the actuator assembly simultaneously being moved by the cylinder towards the workpiece. The motor is then controlled to maintain the angular velocity of the cylinder at not less than the calculated magnitude at least until insertion of the fastener. The cylinder stores kinetic energy by virtue of its inertia. Using this inertia to insert fasteners eliminates the need for position or force feedback control. The process allows for a rapid cycle time and the apparatus is compact.

Abstract: Fastener delivery apparatus for automatically selecting and delivering fasteners such as rivets to a setting tool. The fasteners are pre-loaded in a package and dispense via at least one fastener delivery tube that interconnects the setting tool to a fastener feeder device. The fastener feeder device releases selected fasteners from the package into the delivery tube. The fasteners are transportable individually or in groups in the tube from the feeder device to the tool. A transfer station attached to the tool or the delivery tube transfers a fastener from the delivery apparatus into the tool, the transfer station being moveable between a first position in which an exit of the transfer station is adjacent to the tool so that a delivered fastener may be inserted by the transfer station into the tool and a second position in which it is clear of the tool so as to permit the tool or a portion thereof to move towards a workpiece to insert a loaded fastener. The delivery tube has wear resistant elements.

Abstract: A method and apparatus for joining together two or more superimposed generally planar sheets by setting a fastener in engagement with the sheets at a predetermined location. The sheets are superimposed and placed in a fastener setting and sheet deforming assembly. The assembly is then operated to set a fastener into the sheet and to deform the sheets out of their planes around the predetermined locations. The sheets may be deformed before the fastener is set, after the fastener is set, or simultaneously with setting of the fastener. Sheet deformation may be achieved using appropriate clamping arrangements or by providing recesses into which the sheets are deformed during the course of rivet insertion. The invention also relates to a rivet for use in the method.

Abstract: Fastener insertion apparatus comprises a nose having a fastener delivery passage and side entry port. Fasteners such as rivets are supplied to the nose via a fastener supply passage and a fastener feeder assembly. A punch reciprocally disposed for movement in said delivery passage drives a fastener disposed in said delivery passage out of the passage and into a workpiece. The feeder assembly comprises a gate that is movable between retracted and advanced positions. In the retracted position it is clear of the supply passage and the delivery passage so as to permit movement of a fastener from the supply passage to the delivery passage. In the advanced position it at least partially closes the supply passage so as to prevent said movement of a fastener and it projects into the delivery passage through the entry port so as to retain a fastener, if present, in the delivery passage. Sensors are provided to detect the position of the gate.

Abstract: Fastener delivery apparatus for automatically selecting and delivering fasteners such as rivets to a setting tool (1). The fasteners are pre-loaded in a package (4) and dispense via at least one fastener delivery tube (6) that interconnects the setting tool (1) to a fastener feeder device. The fastener feeder device releases selected fasteners from the package (4) into the delivery tube (6). The fasteners are transportable individually or in groups in the tube (6) from the feeder device to the tool (1).

Abstract: A fastener such as a self piercing rivet is inserted into sheet material without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material. The sheet material is disposed between a nose and a die of fastening apparatus. The rivet is inserted into the sheet material by means of a plunger that is reciprocal relative to the nose. Prior to rivet insertion no significant clamping force is applied to the sheet material and material immediately around the rivet insertion location is allowed to flow towards the rivet as to rivet is inserted. Thereafter during a second stage (being after said first stage) of rivet insertion a clamping force of sufficient magnitude is applied between the nose and the die in the region around the rivet insertion location so as substantially to prevent flow of displaced sheet material away from the rivet. The invention may also be applied to panel clinching.

Abstract: A fastener such as a self piercing rivet (1) is inserted into sheet material (19) without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material (19). The sheet material (19) is clamped between a nose (17) and a die (16) of a riveting machine. Once the sheet material (19) is clamped, the distance between the nose (17) and the die (16) is controlled during the riveting operation by a restraint device (20, 23). This technique ensures that reaction forces generated in the joint between the nose (17) and the die (16) during riveting are absorbed in the joint as compressive stresses during the riveting operation so that the resulting joint has improved fatigue life. Furthermore, the rivet insertion load imparted into the C frame as a reaction force is applied back into the joint as a post rivet-insertion clamping load. Alternatively, a separate clamping force is applied after the rivet (1) has been inserted.

Abstract: Fastener delivery apparatus for automatically selecting and delivering fasteners such as rivets to a setting tool. The fasteners are pre-loaded in a package and dispense via at least one fastener delivery tube that interconnects the setting tool to a fastener feeder device. The fastener feeder device releases selected fasteners from the package into the delivery tube. The fasteners are transportable individually or in groups in the tube from the feeder device to the tool. A transfer station attached to the tool or the delivery tube transfers a fastener from the delivery apparatus into the tool, the transfer station being moveable between a first position in which an exit of the transfer station is adjacent to the tool so that a delivered fastener may be inserted by the transfer station into the tool and a second position in which it is clear of the tool so as to permit the tool or a portion thereof to move towards a workpiece to insert a loaded fastener. The delivery tube has wear resistant elements.

Abstract: A fastener such as a self piercing rivet is inserted into sheet material without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material. The sheet material is disposed between a nose and a die of fastening apparatus. The rivet is inserted into the sheet material by means of a plunger that is reciprocal relative to the nose. Prior to rivet insertion no significant clamping force is applied to the sheet material and material immediately around the rivet insertion location is allowed to flow towards the rivet as to rivet is inserted. Thereafter during a second stage (being after said first stage) of rivet insertion a clamping force of sufficient magnitude is applied between the nose and the die in the region around the rivet insertion location so as substantially to prevent flow of displaced sheet material away from the rivet. The invention may also be applied to panel clinching.

Abstract: A fastener feeding head (10) has fasteners (21, 121, 221) supplied to a fastener passage (15, 115, 215) aligned with a fastener engagement means (14, 114, 214) driven down the fastener passage by a drive means (13) to engage the fastener with workpieces (31, 131, 231). A charge of compressed gas is used to hold the fastener (21, 121, 221) against its engagement means (14, 114, 214).

Abstract: A rivet is inserted into a workpiece by apparatus that includes an internal roller screw linear actuator in which rotational movement of an internally threaded cylinder is converted into linear movement of a fastener insertion actuator assembly. The cylinder is driven in rotation by a servo-controlled motor. The angular velocity of the cylinder required to deliver the required energy to effect fastener insertion is calculated and the motor is first controlled to accelerate the cylinder up to the calculated angular velocity, the actuator assembly simultaneously being moved by the cylinder towards the workpiece. The motor is then controlled to maintain the angular velocity of the cylinder at not less than the calculated magnitude at least until insertion of the fastener. The cylinder stores kinetic energy by virtue of its inertia. Using this inertia to insert fasteners eliminates the need for position or force feedback control. The process allows for a rapid cycle time and the apparatus is compact.

Abstract: A method of riveting comprises inserting a self-piercing rivet into sheet material without full penetration such that the deformed end of the rivet remains encapsulated by an upset annulus of the sheet material. The sheet material is clamped with a substantial force during the riveting operation in the region around the rivet insertion location. The clamping force is maintained constant throughout at least the major part of the riveting operation and has a magnitude of up to 1.5 tonnes. A riveting machine for carrying out the method comprises a punch, means for feeding rivets successively to the punch for insertion into sheet material to be riveted, a die aligned with the punch for deforming the rivet inserted thereby, and clamping means for clamping the sheet material with a substantial force during the riveting operation in the region around the rivet insertion location.