Abstract: The present application teaches, among other innovations, power semiconductor devices in which breakdown initiation regions, on BOTH sides of a die, are located inside the emitter/collector regions, but laterally spaced away from insulated trenches which surround the emitter/collector regions. Preferably this is part of a symmetrically-bidirectional power device of the “B-TRAN” type. In one advantageous group of embodiments (but not all), the breakdown initiation regions are defined by dopant introduction through the bottom of trench portions which lie within the emitter/collector region. In one group of embodiments (but not all), these can advantageously be separated trench portions which are not continuous with the trench(es) surrounding the emitter/collector region(s).

Abstract: A new approach to Ground Fault Detection and Interruption. The entire DC port is driven with a small-amplitude oscillation or modulation, and the power converter's controller tests for the presence of some version of that signal. If the detected oscillations are too small, either as a result of the GFDI fuse being blown, OR as a result of the DC port having too low of an impedance to ground (ground fault), the circuit detects that and causes the power converter to shut down.

Abstract: Methods and systems for transforming electric power between two or more portals. Any or all portals can be DC, single phase AC, or multi-phase AC. Conversion is accomplished by a plurality of bi-directional conducting and blocking semiconductor switches which alternately connect an inductor and parallel capacitor between said portals, such that energy is transferred into the inductor from one or more input portals and/or phases, then the energy is transferred out of the inductor to one or more output portals and/or phases, with said parallel capacitor facilitating “soft” turn-off, and with any excess inductor energy being returned back to the input. Soft turn-on and reverse recovery is also facilitated. Said bi-directional switches allow for two power transfers per inductor/capacitor cycle, thereby maximizing inductor/capacitor utilization as well as providing for optimum converter operation with high input/output voltage ratios. Control means coordinate the switches to accomplish the desired power transfers.

Abstract: Methods and systems for smart transfer switch circuits and operation, and for operation of transfer and/or cutoff switches in combination with a power-packet-switching-architecture (PPSA) power converter. The transistors of the transfer and cutoff switches, and the transistors of the phase legs of the PPSA power converter if present, preferably all use double-base bipolar transistors which have low on-state series resistance as the switching elements.

Abstract: Methods, systems, circuits, and devices for power-packet-switching power converters using bidirectional bipolar transistors (B-TRANs) for switching. Four-terminal three-layer B-TRANs provide substantially identical operation in either direction with forward voltages of less than a diode drop. B-TRANs are fully symmetric merged double-base bidirectional bipolar opposite-faced devices which operate under conditions of high non-equilibrium carrier concentration, and which can have surprising synergies when used as bidirectional switches for power-packet-switching power converters. B-TRANs are driven into a state of high carrier concentration, making the on-state voltage drop very low.

Abstract: Three optimizations are provided for B-TRAN devices which include field plate trenches: 1) the trench dielectric thickness is large enough to withstand the base-to-emitter voltage, but thin enough to provide good electrical coupling between the poly field plate and the adjacent p-type silicon; 2) the base contact width is small enough to provide an acceptably low reverse base contact region pinch-off voltage, but large enough to avoid degradation of both base resistance; and 3) the emitter width is small enough to keep an acceptably high current density at the emitter's center.

Abstract: Methods and systems for double-sided semiconductor device fabrication. Devices having multiple leads on each surface can be fabricated using a high-temperature-resistant handle wafer and a medium-temperature-resistant handle wafer. Dopants can be introduced on both sides shortly before a single long high-temperature diffusion step diffuses all dopants to approximately equal depths on both sides. All high-temperature processing occurs with no handle wafer or with a high-temperature handle wafer attached. Once a medium-temperature handle wafer is attached, no high-temperature processing steps occur. High temperatures can be considered to be those which can result in damage to the device in the presence of aluminum-based metallizations.

Abstract: Power-packet-switching circuits (and methods and systems) in which at least one port uses series-connected combinations of bidirectional switches to connect a link inductor (or transformer), with selectable polarity, to an outside line. Optionally, series-connected combinations of bidirectional switches are used for phase legs in some ports, while single bidirectional switches are used for the phase legs in other ports. This can be particularly advantageous where the converter interfaces between lines at significantly different operating voltages. By using B-TRANs as the series-combined elements of the combinations of switches, voltage-dividing circuitry is not needed to equalize the voltages seen by the individual devices in each combination.

Abstract: Power is inverted using double-base-contact bidirectional bipolar transistors in a three-level-inverter topology. The transistors not only switch to synthesize a PWM approximation of the desired AC waveform, but also have transient phases of diode conduction before each full turn-on or turn-off.

Abstract: Methods and systems for active charge control diodes with improved reverse recovery characteristics. An extra control terminal is added on the side of a diode nearest to its p-n junction. The control terminal connects to a control region which extends from the drift region to the cathode surface and which is most preferably separated from the cathode region by an insulated trench. During turn-off, the control terminal is most preferably driven negative relative to the cathode just before reversing the polarity of the applied external voltage.

Abstract: Methods and systems for operating a double-base bidirectional power bipolar transistor. Two timing phases are used to transition into turn-off: one where each base is shorted to its nearest emitter/collector region, and a second one where negative drive is applied to the emitter-side base to reduce the minority carrier population in the bulk substrate. A diode prevents reverse turn-on while negative base drive is being applied.

Abstract: B-TRAN bipolar power transistor devices and methods, using a drift region which is much thinner than previously proposed double-base bipolar transistors of comparable voltage. This is implemented in a high-bandgap semiconductor material (preferably silicon carbide). Very high breakdown voltage, and fast turn-off, are achieved with very small on-resistance.

Abstract: Power converters, and microgrids driven by such a power converter, in which the converter is controlled by a proportional controller which operates directly on AC waveforms, preferably without conversion to a DC type signal; preferably with use of voltage compensation to remove inherent error of proportional controller; and preferably with use of individual phase RMS voltages in the voltage compensation, to allow for normal operation under any load condition. Undervoltage of one or two phases is automatically compensated by adjusting the voltage of all phases, to retain balance. Line-starting of a motor load is automatically detected, and frequency droop is driven, apart from the other control relations in the system, to complete the line-starting operation as quickly as possible.

Abstract: The present application discloses new approaches to providing “passive-off” protection for a B-TRAN-like device. Even if the control circuitry is inactive, AC coupling uses transient voltage on the external terminals to prevent forward biasing an emitter junction. Preferably the same switches which implement diode-mode and pre-turnoff operation are used as part of the passive-off circuit operation.

Abstract: The present application teaches, inter alia, methods and circuits for operating a B-TRAN (double-base bidirectional bipolar junction transistor). Exemplary base drive circuits provide high-impedance drive to the base contact region on the side of the device instantaneously operating as the collector. (The B TRAN is controlled by applied voltage rather than applied current.) Current signals operate preferred implementations of drive circuits to provide diode-mode turn-on and pre-turnoff operation, as well as a hard ON state with low voltage drop (the “transistor-ON” state). In some preferred embodiments, self-synchronizing rectifier circuits provide adjustable low voltage for gate drive circuits. In some preferred embodiments, the base drive voltage used to drive the c-base region (on the collector side) is varied while base current at that terminal is monitored, so no more base current than necessary is applied. This solves the difficult challenge of optimizing base drive in a B-TRAN.

Abstract: A symmetrically-bidirectional bipolar transistor circuit where the two base contact regions are clamped, through a low-voltage diode and a resistive element, to avoid bringing either emitter junction to forward bias. This avoids bipolar gain in the off state, and thereby avoids reduction of the withstand voltage due to bipolar gain.

Abstract: Methods and systems for controlling voltage output in power converters between two or more portals, where any or all portals can be DC, single phase AC, or multi-phase AC. The present methods involve determining a reference output voltage VI, measuring the output voltage VE over a power cycle, comparing VI to VE to calculate a delta voltage ?V. ?V can then be multiplied by a scaling parameter k to determine a current command IE. IE can then be used by a current control module in a power converter to control output current. The present methods can be implemented as an algorithm embedded in an FPGA controller connected to the power converter.

Abstract: A two-surface bidirectional power bipolar transistor is constructed with a two-surface cellular layout. Each emitter/collector region (e.g. doped n-type) is a local center of the repeated pattern, and is surrounded by a trench with an insulated field plate, which is tied to the potential of the emitter/collector region. The outer (other) side of this field plate trench is preferably surrounded by a base connection region (e.g. p-type), which provides an ohmic connection to the substrate. The substrate itself serves as the transistor's base.

Abstract: The present application teaches, inter alia, methods and circuits for operating B-TRANs (double-base bidirectional bipolar junction transistors). Base drive circuits provide high-impedance drive to the base contact region on whichever side of the device is (instantaneously) operating as the collector. (B-TRANs, unlike other bipolar junction transistors, are controlled by applied voltage, not applied current.) Control signals operate preferred drive circuits, providing diode-mode turn-on and pre-turnoff operation, and a hard ON state with a low voltage drop (the “transistor-ON” state). In some (not necessarily all) preferred embodiments, a self-synchronizing rectifier circuit provides an adjustable low voltage for the gate drive circuit. Also, in some preferred embodiments, the base drive voltage used to drive the c-base region (on the collector side) is varied while monitoring the base current at that terminal, so that no more base current than necessary is applied.

Abstract: Methods and systems for a startup self-test for bidirectional power converters. Voltage levels across bidirectional switches in a bidirectional power converter can be compared at various points in a circuit to determine whether a given switch is operating correctly.