Patents Assigned to Kabushiki Kaisha Kobe Seiko Sho
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Publication number: 20240175112Abstract: A steel wire for machine structural parts, including respective predetermined contents of C, Si, Mn, P, S, Al, Cr, N, and iron, wherein when a total content of Cr and Mn (% by mass) in cementite in the metallurgical microstructure is expressed as {Cr+Mn}, a total content of Cr and Mn (% by mass) in steel is expressed as [Cr+Mn], and a C content (% by mass) of the steel is expressed as [C], a concentration ratio {Cr+Mn}/[Cr+Mn] is (0.5[C] +0.040) or more, and an average circular-equivalent diameter of all the cementite is (1.668-2.13[C]) ?m or more and (1.863-2.13[C]) ?m or less.Type: ApplicationFiled: March 22, 2022Publication date: May 30, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yosuke MATSUMOTO, Kenshi IKEDA, Takuya KOCHI, Masayuki SAKATA, Tatsunori UCHIDA, Koji YAMASHITA, Yuta INOUE
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Publication number: 20240167116Abstract: A steel wire for machine structural parts, may include Fe, inevitable impurities, and, by mass: 0.05 to 0.60% C; 0.005 to 0.50% Si; 0.30 to 1.20% Mn; more than 0 to 0.050% P; more than 0 to 0.050% S; 0.001 to 0.10% Al; more than 0 to 1.5% Cr; and more than 0 to 0.02% N. An area of cementite present at ferrite grain boundaries in an area of all cementite of the steel wire may be 32% or more. When a C content (% by mass) of a steel is expressed as [C], an average circular-equivalent diameter of all the cementite is (1.668-2.13 [C]) ?m or more and (1.863-2.13 [C]) ?m or less.Type: ApplicationFiled: March 22, 2022Publication date: May 23, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Yosuke MATSUMOTO, Kenshi IKEDA, Takuya KOCHI, Masayuki SAKATA, Tatsunori UCHIDA, Koji YAMASHITA, Yuta INOUE
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Publication number: 20240167111Abstract: A method for producing pig iron using a blast furnace containing a tuyere, including stacking a first layer including an iron ore material and a second layer including coke alternately in the blast furnace, charging the coke to a central portion of the blast furnace, and reducing and melting the iron ore material in the first layer while injecting an auxiliary reductant into the blast furnace by hot air blown from the tuyere. In the stacking, the charging of the coke is carried out once or a plurality of times during one charge of stacking a stacking unit composed of one of the first layer and one of the second layer, and a ratio R of a mass (ton/ch) of the coke accumulated in the central portion to a mass of the iron ore material charged in the one charge is greater than or equal to a predetermined value a.Type: ApplicationFiled: May 11, 2021Publication date: May 23, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Akito KASAI, Masahiro YAKEYA
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Publication number: 20240165733Abstract: A resistance welding method for joining together a first member and a second member with an element including a head portion and a shaft portion. The method includes: contacting the shaft portion with the first member to stack the element, the first member, and the second member in this order; sandwiching and pressurizing the element, the first member, and the second member with a pair of electrodes while pressurizing at least one of the element or the first member with an external pressurizing jig disposed around at least one electrode of the pair of electrodes that is closer to the element; and melting the first member by energization of the pair of electrodes while maintaining pressurization with the pair of electrodes and the external pressurizing jig so that the element penetrates the first member to weld the element and the second member together.Type: ApplicationFiled: February 8, 2022Publication date: May 23, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Kyohei MAEDA, Reiichi SUZUKI
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Publication number: 20240167117Abstract: A method for producing a hot-rolled steel sheet which enables predicting a temperature history of unevenness of the end face of a coil includes: measuring a surface temperature of hot-rolled strip-shaped steel; calculating a temperature history in a natural cooling state after coiling, assuming that the strip-shaped steel has been coiled without unevenness on an end face, based on the surface temperature measured in the measurement step; actually coiling the strip-shaped steel after the measurement step; scanning with a displacement meter, an end face of a coil formed in the coiling step, and deriving a size of the unevenness of the end face over a radius of the coil; and predicting a temperature history of the unevenness in a natural cooling state using: the temperature history calculated in the first calculation step; and the size of the unevenness derived in the derivation step.Type: ApplicationFiled: June 15, 2021Publication date: May 23, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Koki FUKUSHIMA, Yuta SANO, Masanori KOBAYASHI, Toma KITAGAWA, Toshio MURAKAMI, Takahiro OHARA, Masahiro INUI, Takeshi IIJIMA, Takashi TERAOKA, Takuma YONEDA, Kohei ODO, Shun HARADA
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Publication number: 20240167109Abstract: A method for producing pig iron may use a blast furnace with a tuyere. Such a method may include: charging a first layer containing an iron ore material and a second layer containing coke alternately in the blast furnace; and reducing and melting the iron ore material in the charged first layer while injecting an auxiliary reductant into the blast furnace by hot air blown from the tuyere. An aggregate containing a reduced iron molded product obtained through compression molding of reduced iron may be blended into the first layer. The iron ore material may contain iron ore pellets as a principal material. An average basicity of the reduced iron molded product may be less than or equal to 0.5, and an average basicity of the iron ore pellets may be greater than or equal to 0.9.Type: ApplicationFiled: May 10, 2021Publication date: May 23, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Kazuya MIYAGAWA, Masahiro YAKEYA
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Publication number: 20240158898Abstract: An aluminum alloy extruded material including: Zn: 7.5 to 9.2% by mass; Mg: 1.3 to 2.0% by mass; Cu: 0.1 to 0.7% by mass; one or more elements selected from the group consisting of Mn: 0.30% by mass or less, Cr: 0.25% by mass or less, and Zr: 0.25% by mass or less, totaling 0.1 to 0.5% by mass; and Ti: 0.005 to 0.20% by mass, and Al. An average spacing of grain boundary precipitates is 0.8 to 1.4 ?m, an average particle length of the grain boundary precipitates is 0.3 to 0.5 ?m, and a proof stress is 440 N/mm2 or more.Type: ApplicationFiled: March 3, 2022Publication date: May 16, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Misuzu MARUI, Takahiro SHIKAMA, Shinji YOSHIHARA
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Publication number: 20240158886Abstract: A method for producing iron ore pellets for operation of a blast furnace, where the iron ore pellets have a CaO/SiO2 mass ratio greater than or equal to 0.8 and a MgO/SiO2 mass ratio greater than or equal to 0.4, the method including balling green pellets by adding water to an iron ore material and dolomite and firing the green pellets. The dolomite is in a miniaturized state in a structure of the green pellets.Type: ApplicationFiled: May 13, 2021Publication date: May 16, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Hitoshi TOYOTA, Tsugunori KATO, Rikizo TADAI
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Publication number: 20240150861Abstract: A cold-workable mechanical structural steel may include: C: 0.30 to 0.45 mass %; Si: 0.10 to 0.40 mass %; Mn: 0.50 to 1.00 mass %; P: 0.050 mass % or less; S: 0.050 mass % or less; Cr: 0.80 to 1.30 mass %; Al: 0.01 to 0.10 mass %; and a balance of iron and inevitable impurity, the steel having an area percentage of pro-eutectoid ferrite of 10% or larger and 70% or smaller; containing at least one selected from the group consisting of bainite, martensite, and pearlite; and having a dislocation density of 3.5×1014 m?2 or larger.Type: ApplicationFiled: February 2, 2022Publication date: May 9, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Koji YAMASHITA, Yuta INOUE, Masayuki SAKATA, Takuya KOCHI, Yosuke MATSUMOTO, Tatsunori UCHIDA
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Publication number: 20240139880Abstract: The arc spot welding method for joining dissimilar materials, in which a first sheet (10) made of an Al-based material or an Mg-based material and a second sheet (20) made of ultra-high tensile steel having a tensile strength of 1180 MPa or more are joined, includes a step of forming a hole in the first sheet (10), a step of overlapping the first sheet (10) and the second sheet (20), a step of inserting a joining auxiliary member (30) made of steel, in which a hollow portion is formed, into the hole of the first sheet (10), and a step of joining the first sheet (10) and the second sheet (20) via the joining auxiliary member (30) using a welding material containing 13 mass % or more of Ni.Type: ApplicationFiled: February 14, 2022Publication date: May 2, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Tatsuro OSHIDA, Masao HADANO, Yoichiro SHIMODA, Reiichi SUZUKI
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Publication number: 20240141464Abstract: A steel sheet may be used for hot-dip galvanizing capable of manufacturing hot-dip galvannealed steel sheet(s) with a high Si content and in which alloying unevenness is suppressed. Such a steel sheet for hot-dip galvanizing may include an internal oxide layer containing an oxide of Si between a surface layer of the steel sheet and a steel sheet base portion. The Si content in a chemical composition of the steel sheet may be 1.0 mass % or more. A solid solution Si amount from a surface of the steel sheet to a depth of 1 ?m measured at all four positions including positions of 10 mm, 30 mm, and 50 mm from an edge in a coil width direction and a position of a center in the coil width direction at a rear end in a rolling direction of the steel sheet for hot-dip galvanizing may be 1.4 wt. % or less.Type: ApplicationFiled: March 2, 2022Publication date: May 2, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Akira KAWAKAMI, Hiroo SHIGE, Hiroshi IRIE, Takayuki MAEDA, Hang YU
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Publication number: 20240145819Abstract: The battery case includes a frame body having a rectangular frame shape and a support plate provided at a lower portion of the frame body and supporting the battery. Each of the pair of side frames includes a base portion constituting an inner peripheral surface of the frame body and an inner protruding portion protruding inward in the vehicle width direction from a lower end of the base portion, and the support plate is supported on the inner protruding portion. The battery case includes a refrigerant passage including an in-frame passage which is provided in the inner protruding portion, and is disposed on an inner side in the vehicle width direction with respect to the inner peripheral surface of the base portion and below the support plate.Type: ApplicationFiled: October 9, 2023Publication date: May 2, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventor: Masatoshi YOSHIDA
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Patent number: 11969777Abstract: A structure includes: a first member made of metal having a tubular shape, and having a through-insertion hole; a second member made of resin and joined to the first member; and a third member made of metal having a tubular shape, and inserted through inside the first member. The third member is tube-expanded toward the first member and joined to the first member by press-fitting.Type: GrantFiled: October 14, 2020Date of Patent: April 30, 2024Assignee: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Taiki Yamakawa, Toru Hashimura, Yasuhiro Maeda
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Publication number: 20240133013Abstract: A method for manufacturing a hot-dip galvanized steel sheet having a high Si content and good plating adhesion. The method for manufacturing a hot-dip galvanized steel sheet includes the following: hot-rolling a steel raw material having a Si content of 1.0 mass % or more and coiling a steel sheet at 500° C. to 700° C.; subjecting a surface of the steel sheet after the coiling to an oxidation treatment at a heating temperature of a steel sheet temperature of 750° C. or lower, and subsequently subjecting the surface to a reduction treatment; and subjecting the steel sheet after the reduction treatment to a hot-dip galvanizing treatment to form a Zn-plated layer on a surface of the steel sheet.Type: ApplicationFiled: March 2, 2022Publication date: April 25, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (Kobe Steel, Ltd.)Inventors: Akira KAWAKAMI, Hiroo SHIGE, Hiroshi IRIE, Takayuki MAEDA, Hang YU
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Publication number: 20240131608Abstract: A deposition planning method for an additively manufactured object includes: acquiring shape data; determining a welding path of each layer by slicing a three-dimensional shape of the additively manufactured object into layers; classifying a plurality of welding paths into intersection region paths and constant region paths; dividing the intersection region paths into a lower layer path and an upper layer path of an intersection portion; and determining welding conditions of the intersection region paths such that an upper layer deposit amount is more than a lower layer deposit amount, a sum of the upper layer deposit amount and the lower layer deposit amount is equal to a deposit amount in the constant region paths, and in a cross-section orthogonal to a longitudinal direction of the weld beads formed along the upper layer path, profiles of the weld beads adjacent to each other overlap each other.Type: ApplicationFiled: January 28, 2022Publication date: April 25, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventor: Shuo HUANG
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Publication number: 20240124956Abstract: A TiAl alloy material containing: Al: 42.0 atomic % or more and 44.0 atomic % or less; Cu: 0.5 atomic % or more and 2.5 atomic % or less; and Nb: 3.0 atomic % or more and 7.0 atomic % or less, with the balance being Ti and unavoidable impurities, and lamellar grains have an average grain size of 20 ?m or more and 200 ?m or less.Type: ApplicationFiled: October 10, 2023Publication date: April 18, 2024Applicants: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.), TOKYO INSTITUTE OF TECHNOLOGYInventors: Takeo MIYAMURA, Masao TAKEYAMA, Hirotoyo NAKASHIMA
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Publication number: 20240100919Abstract: A door beam includes an outer flange, an inner flange, and a pair of webs connecting the outer flange and the inner flange. The outer flange, the inner flange, and the pair of webs define a closed cross-sectional portion. The outer flange includes an outer central portion constituting the closed cross-sectional portion, and outer protruding portions protruding outward from the closed cross-sectional portion. The inner flange is formed with an attachment press working portion having been subjected to press working so as to serve as an attachment portion with respect to the inner panel at both end portions in the longitudinal direction. The outer protruding portion is formed with a mastic press working portion having been subjected to press working so as to serve as an attachment portion with respect to the outer panel.Type: ApplicationFiled: November 4, 2020Publication date: March 28, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Hideki ISHITOBI, Narikazu HASHIMOTO
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Publication number: 20240102798Abstract: A deformation prediction method for an additively manufactured object includes steps of dividing a shape of the additively manufactured object into a plurality of blocks, calculating deformation amount and deformation direction of each block before and after forming a weld bead by parallel processing of a plurality of threads based on the inherent strain method, setting at least one block group composed of blocks to be joined together among the plurality of blocks, and calculating deformation of an entirety of the block group by adding the deformation amount of each block composing the block group according to the deformation direction of the block.Type: ApplicationFiled: January 7, 2022Publication date: March 28, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventor: Shuo HUANG
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Publication number: 20240091885Abstract: A shape sensor is provided for acquiring a shape profile along an extension direction of an existing weld bead, and a control unit includes a welding information acquisition unit for acquiring welding information during formation of an adjacent weld bead when forming the adjacent weld bead at a position adjacent to the existing weld bead, and a defect candidate extraction unit for determining an angle characteristic portion having a base angle equal to or greater than a threshold in the existing weld bead based on the shape profile, determining a welding characteristic portion of the welding information based on the welding information, and extracting the welding characteristic portion corresponding to the angle characteristic portion as a defect candidate by associating the welding characteristic portion with the angle characteristic portion.Type: ApplicationFiled: January 7, 2022Publication date: March 21, 2024Applicant: KABUSHIKI KAISHA KOBE SEIKO SHO (KOBE STEEL, LTD.)Inventors: Yasuto KATAOKA, Eiichi TAMURA, Akinori YOSHIKAWA, Shuo HUANG, Shinji SATO
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Publication number: 20240083024Abstract: A spring constant correction device and method measure a position and attitude of a distal end of an articulated robot when the articulated robot is operated in a state where elastic deformation is compensated, compare measurement values of the position and attitude of the distal end and target values of the position and attitude, and correct a spring constant based on a result of the comparison. In case of the correction, the spring constant is corrected at a predetermined position based on at least three of: an angle of an end point attitude based on the measured attitude; a torque of the distal end in the end point attitude; an angle of the distal end in a target attitude; and a torque of the distal end in the target attitude. A program of such a method is recorded in a recording medium.Type: ApplicationFiled: January 13, 2022Publication date: March 14, 2024Applicant: Kabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)Inventors: Takashi YAMADA, Yoshiharu NISHIDA, Yoshihisa TAMASE, Naoki KIDA, Kenichiro KANAO