Abstract: An extruder is fitted with a connector for coupling and decoupling with a filament feed source, such as a filament tube. When connected, the extruder and filament tube are aligned to define a feed path for a filament. A tool rack includes a plurality of filament tubes secured within respective openings. The tool rack may facilitate coupling and decoupling operations between the extruder and filament sources. For example, the tool rack may define an insertion path that engages a filament tube during insertion, and that secures the filament tube against an excursion from the insertion path. The extruder may disengage the coupling by initiating a motion along the insertion path and then moving off of the insertion path to decouple the filament tube and the extruder. In this manner, filaments may be swapped through engaging and disengaging the extruder with different filament tubes on the tool rack.

Abstract: An article of manufacture formed by a three-dimensional printing process that uses multiple build materials with different optical properties (e.g., color, opacity, and the like) at different surface depths to achieve grayscale-rendered images on exterior surfaces thereof.

Abstract: A filament for use with a printer head of a 3D printer includes an exterior surface and an interior surface having color selectively applied thereto, where the color of the interior surface is visible through the exterior surface, and where the color is applied only to the interior surface such that the color remains substantially isolated from components of the printer head when traveling therethrough.

Abstract: A supply of build material such as a spool or cartridge is instrumented with a data tag that includes information about the build material. A three-dimensional printer can read the information from the tag and determine how to use the build material during fabrication of a three-dimensional object.

Abstract: An extruder or other tool head of a three-dimensional printer is instrumented to detect contact force against the extruder, such as by a build platform or an object being fabricated. The tool head may also be instrumented to detect deflection forces and the like acting on the tool that might indicate an operating error. The resulting feedback data can be used in a variety of ways to control operation of the three-dimensional printer during fabrication or diagnostics.

Abstract: Linear lengths of build material are initially deposited spaced apart from one another, with the resulting gaps or offsets filled in by subsequent deposition passes. In this manner, each straight length of material can cool independently before bonding to other adjacent lengths of material, thereby avoiding or mitigating non-axial stresses on each linear length of material as it cools.

Abstract: In an aspect, infilling includes one or more the following characteristics: (i) adjacent rows and columns, which may be overlapping or non-overlapping; (ii) no sharp angle turns, i.e., no turns of ninety degree or less; and (iii) intersecting between infill patterns occurs from layer to layer (i.e., at offset z-axis positions). An infilling technique may also or instead include rotating the infill pattern about ninety degrees in some alternating fashion from layer to layer.

Abstract: An extruder or other similar tool head of a three-dimensional printer is slidably mounted along a feedpath of build material so that the extruder can move into and out of contact with a build surface according to whether build material is being extruded. The extruder may be spring-biased against the forward feedpath so that the extruder remains above the build surface in the absence of applied forces, and then moves downward into a position for extrusion when build material is fed into the extruder. In another aspect, modular tool heads are disclosed that can be automatically coupled to and removed from the three-dimensional printer by a suitable robotics system. A tool crib may be provided to store multiple tool heads while not in use.

Abstract: An extrusion head or other similar tool head of a three-dimensional printer is slidably mounted along a feedpath of build material so that the extruder can move into and out of contact with a build surface according to whether build material is being extruded. The extrusion head may be spring-biased forward along a feedpath to rest in a downward position, or the extrusion head may be spring-biased against the forward feedpath so that the extruder remains above the build surface in the absence of applied forces, and then moves downward into a position for extrusion when build material is fed into the extruder.

Abstract: An extruder is fitted with a connector for coupling and decoupling with a filament feed source, such as a filament tube. When connected, the extruder and filament tube are aligned to define a feed path for a filament. A tool rack includes a plurality of filament tubes secured within respective openings. The tool rack may facilitate coupling and decoupling operations between the extruder and filament sources. For example, the tool rack may define an insertion path that engages a filament tube during insertion, and that secures the filament tube against an excursion from the insertion path. The extruder may disengage the coupling by initiating a motion along the insertion path and then moving off of the insertion path to decouple the filament tube and the extruder. In this manner, filaments may be swapped through engaging and disengaging the extruder with different filament tubes on the tool rack.

Abstract: The hardware and software properties of a three-dimensional printer can be queried and applied to select suitable directly printable models for the printer, or to identify situations where a new machine-ready model must be generated. The properties may be any properties relevant to fabrication including, e.g., physical properties of the printer, printer firmware, user settings, hardware configurations, and so forth. A printer may respond to configuration queries with a dictionary of capabilities or properties, and this dictionary may be used to select suitable models, or determine when a new model must be created. Similarly, when a printable model is sent to the printer, metadata for the printable model may be compared to printer properties in the dictionary to ensure that the model can be fabricated by the printer.

Abstract: Three-dimensional printer fabrication is improved by receiving a digital model of an object specifying two or more different build materials, prioritizing the different build materials with a ranking, identifying exclusive locations where a surface layer of the object has one of the build materials, generating an external structure for the object according to one or more design rules, matching a first build material of the external structure to a second build material of the object at each of the exclusive locations, the matching based on at least one shared property of the materials, generating tool instructions for fabricating the object and the external structure, the tool instructions including one or more selections between the first build material and the second build material based upon the ranking and the matching, and controlling the three-dimensional printer according to the tool instructions to fabricate the object and the external structure.

Abstract: A raft to support a three-dimensional object on a build platform of a three-dimensional printer can be fabricated with a controlled adhesion pattern to improve overall raft performance. For improved raft-to-build platform adhesion, an exterior portion around the perimeter of the raft may be fabricated with greater adhesion (per unit of surface area covered by the exterior portion) than an interior portion. This can be accomplished by varying the volume of build material, varying the printing height, or using different patterns of build material. At the same time, adhesion of the raft to a printed object built thereon can be controlled with a number of techniques such as using specific build patterns for the top layer of the raft or varying printing heights (e.g., z-axis position) between the top of the raft and the bottom of the object.

Abstract: An extruder or other similar tool head of a three-dimensional printer is slidably mounted along a feedpath of build material so that the extruder can move into and out of contact with a build surface according to whether build material is being extruded. The extruder may be spring-biased against the forward feedpath so that the extruder remains above the build surface in the absence of applied forces, and then moves downward into a position for extrusion when build material is fed into the extruder. In another aspect, modular tool heads are disclosed that can be automatically coupled to and removed from the three-dimensional printer by a suitable robotics system. A tool crib may be provided to store multiple tool heads while not in use.

Abstract: The strength of a bond between two adjacent layers of a three-dimensional print is weakened by initiating fabrication of a top layer at a height greater than the processing height for the print. This technique may be used in particular at the interface between a raft or other support and an object being fabricated, after which the printing process may return to a regular process height for additional layers used to fabricate the remainder of the object.

Abstract: A server is configured to store a number of different models of an object in machine-ready form corresponding to a number of different three-dimensional printers having differing capabilities and/or hardware configurations. When a user at a client device or a printer requests the object, the server automatically determines a printer type and selects a suitable, corresponding machine-ready model for immediate fabrication by the printer.

Abstract: Three-dimensional fabrication resources are improved by adding networking capabilities to three-dimensional printers and providing a variety of tools for networked use of three-dimensional printers. Web-based servers or the like can provide a single point of access for remote users to manage access to distributed content on one hand, and to manage use of distributed fabrication resources on the other.

Abstract: A supply of build material such as a spool or cartridge is instrumented with a data tag that includes information about the build material. A three-dimensional printer can read the information from the tag and determine how to use the build material during fabrication of a three-dimensional object.