Abstract: Apparatus for making a metallic, non-rotationally symmetric ring with substantially constant wall thickness about its circumference, in particular a cam ring, from a circular ring, includes frame bed and a forming tool which is supported by the frame bed. The forming tool has an inner contour which approximates a finished contour of a non-rotationally symmetric ring, and includes two die members which are constructed in the form of two flat disks in opposite disposition and movable back and forth. Arranged in an area between the die members is an endless transport belt which is constructed to move in a production clock cycle and to move transversely to the die members. The transport belt has an upper strand extending in immediate proximity underneath the die members.

Abstract: In a method and apparatus for making welded large pipes, a leading end of a hot strip is connected to a trailing end of a leader strip and then subjected to a two-stage leveling for strip flatness in transverse direction and strip flatness in longitudinal direction. The entire surface of the hot strip including strip edges thereof is inspected by ultrasound and the strip edges are prepared in four stages before being pre-bent. The hot strip is then shaped into a slotted tube and the strip edges are welded along the inner and outer sides by laser to produce the pipe. Online process diagnostic is provided for monitoring the welding step and the finished welded pipe diameter is measured through online measurement. Online determination of a profile of a welded seam configuration and computer tomographic determination and evaluation of flaws inside the pipe, as well as ultrasonic inspection of the welded seam are further provided.

Abstract: In a method of making a metallic, non-rotationally symmetric ring with substantially constant wall thickness about its circumference, in particular a cam ring, from a circular ring, a circular ring is mechanically machined on both inner and outer sides with an edge-shortening form element and then intermittently fed by a transport belt to an area between two continuously closing and opening die members. The transport belt is hereby positioned with its upper strand below the die members. After closing the die members, the circular ring is shaped through cold forming to a non-rotationally symmetric shape whereby the die members continue to maintain the closed position momentarily before being opened for removal of the non-rotationally symmetric ring from the area between the die members.

Abstract: The invention is directed to a method and a device for producing metal, non-rotationally symmetric rings with a constant wall thickness along their circumference, particularly cam rings, starting from a hot-rolled pipe from which individual portions are severed, mechanically machined and subsequently hardened and tempered. Ring blanks of equal width are severed from the pipe and are mechanically machined on all sides, and the non-rotationally symmetric shape is produced by cold forming, the pipe or the severed ring blank having a structure suitable for cold forming.

Abstract: A device for ultrasonic weld seam testing of longitudinally includes two testing carriages swingably suspended and moveable on the pipe surface to the right and left of the weld seam for longitudinal flaw inspection, and one testing carriage swingably suspended in central relationship to the weld seam and moveable on the pipe surface for transverse flaw inspection. Each testing carriage has a mount for accommodating at least one testing head which includes an oscillator, and at least one coupling medium connection having a channel ending in the region of the oscillator and configured as nozzle in the outlet area. The test head for longitudinal flaw inspection can be arranged at various fixed and predefined angle positions at variable distance to the nozzle in the mount, and the test head for transverse flaw inspection can be arranged, together with the mount, at a variable distance to the pipe surface in a support element accommodating the mount.

Abstract: A device for deburring the inside of a longitudinally seam-welded pipe includes a retention arm secured outside the pipe in the area of the pipe that is not yet closed and having an end zone which is located behind the welding spot. Arranged on the retention arm is a frame part which is tiltable in longitudinal direction of the pipe about a tilt axis and provided with a scraping tool. The tilt axis of the frame part is hereby located, as viewed in advancing direction, behind the scraping point at the end of the frame part. An adjustment mechanism is provided on the forward end of the frame part for adjusting the tilt angle.

Abstract: A metallurgical vessel for transporting molten metals with a metal jacket with a heat-resistant lining is disclosed. The jacket has two reinforcing rings extending in the peripheral direction and being secured to and integrated in the jacket. The vessel also has two one-part shield segments, each affixed to at least to one of two stiffening rings. The shield segments include arms that extend in both peripheral directions and are provided with a welding edge for welding to the stiffening rings. Two lifting lugs are disposed on the exterior of the vessel on opposing sides thereof and supported by the stiffening rings. A stiffening ring can be implemented as two 120° segments connected at their ends to the two shield segments which each extend over 60° along the periphery.

Abstract: In a method and apparatus for making welded large pipes, a leading end of a hot strip is connected to a trailing end of a leader strip and then subjected to a two-stage leveling for strip flatness in transverse direction and strip flatness in longitudinal direction. The entire surface of the hot strip including strip edges thereof is inspected by ultrasound and the strip edges are prepared in four stages before being pre-bent. The hot strip is then shaped into a slotted tube and the strip edges are welded along the inner and outer sides by laser to produce the pipe. Online process diagnostic is provided for monitoring the welding step and the finished welded pipe diameter is measured through online measurement. Online determination of a profile of a welded seam configuration and computer tomographic determination and evaluation of flaws inside the pipe, as well as ultrasonic inspection of the welded seam are further provided.

Abstract: A device for deburring the inside of a longitudinally seam-welded pipe includes a retention arm secured outside the pipe in the area of the pipe that is not yet closed and having an end zone which is located behind the welding spot. Arranged on the retention arm is a frame part which is tiltable in longitudinal direction of the pipe about a tilt axis and provided with a scraping tool. The tilt axis of the frame part is hereby located, as viewed in advancing direction, behind the scraping point at the end of the frame part. An adjustment mechanism is provided on the forward end of the frame part for adjusting the tilt angle.

Abstract: In a method of detecting discontinuities on elongated workpieces, in particular tubes and bars, using ultrasonic testing system, a test object is positioned in relationship to a test head of the testing system, with the test object and the test head being moveable to one another. Signals from the test head are transmitted to an evaluation unit, where they are digitized and evaluated. The digitized signals of a test shot of a length position X are compared with digitized signals of a test shot of a length position X+&Dgr;X, wherein &Dgr;X is a multiple of a shot distance, and the difference is evaluated.

Abstract: A metallurgical vessel for transporting molten metals with a metal jacket with a heat-resistant lining is disclosed. The jacket has two reinforcing rings extending in the peripheral direction and being secured to and integrated in the jacket. The vessel also has two one-part shield segments, each affixed to at least to one of two stiffening rings. The shield segments include arms that extend in both peripheral directions and are provided with a welding edge for welding to the stiffening rings. Two lifting lugs are disposed on the exterior of the vessel on opposing sides thereof and supported by the stiffening rings. A stiffening ring can be implemented as two 120° segments connected at their ends to the two shield segments which each extend over 60° along the periphery.

Abstract: In a process for producing welded steel pipes, a pipe is molded cold from a TM-rolled sheet, welded together and sized to the desired diameter, whereby the sheet includes steel with (in wt. %) 0.02 to 0.20% carbon, 0.05 to 0.50% silicon, 0.50 to 2.50% manganese, 0.003 to 0.06% aluminum, the remainder being iron with potentially other production-related impurities. After welding and sizing, the pipe is subjected to a heat treatment process at a temperature of 100-300° C. and for a holding time that is suited to the thickness of the pipe wall, with subsequent cooling with air or by forced cooling. The resulting pipe is resistant to aging and has sufficiently integral deformation reserve against fracturing with the same high degree of strength, without exceeding the upper limit for the ratio of yield strength to tensile stress according to the current industry standards for conventional steels.

Abstract: The invention relates to a vessel for metallurgical purposes intended for transporting molten metals. The tank has a metal jacket provided with a heat-proof lining. Two lifting lugs are disposed on the outer side opposite one another, each of which is supported by a lug shield connected to the metal jacket. The lug shield is disposed so as to limit movement in vertical and peripheral direction. Alternatively, the vessel can be made of sections of pipe, with the lug shield connected to a reinforcement ring on the pipe sections. Means are fixed on the metal jacket and/or the reinforcement ring(s) for receiving the own weight of the lug shield and the vessel when the vessel is in a vertical or tilted position.

Abstract: A blast tuyere for shaft furnaces, includes a conical hollow main body having inner and outer casings defining a hollow space and interconnected by a tuyere nose. The outer casing is formed by a single-piece base body terminating smoothly in the tuyere nose, and the inner casing is formed by a conical weld-in part. The hollow space is divided in antechamber, adjacent the tuyere nose, and main chamber, completely separated hydraulically and including separate coolant circuits. The coolant circuit for the antechamber includes two parallel passages for supply and return of coolant. The passages terminate in a ring channel, arranged in the tuyere nose in a direction transversely to the passages, and are located in an area of an upper apex of the main body radially outside the main chamber. The coolant circuit for the main chamber includes a helical cooling passageway whose inner wall is formed by the weld-in part.

Abstract: The retort chamber for generating gas by applying hot steam to coal in a fluidized bed is heated by meandering tubes, dipping into the bed, and being suspended from long, hollow boxes which, in turn, are particularly suspended in the retort chamber. The boxes support also manifold tubes connected to the heating tubes and being further connected to a heating fluid feed and distribution as well as a collecting and discharge system.

Abstract: The seam of a pipe is tested sequentially from various directions and with differently directed test beams to search for differently oriented defects, and repeatedly for stepwise testing each portion of the same.

Abstract: Zinc coated tubes are cleaned by means of steam, and the zinc residue -- steam mixture is blown into a nozzle which is heated, and discharged into a noise attenuation chamber; the latter discharges into an expansion chamber, which in turn discharges into a filter. The mixture is diluted in the attenuation chamber by air sucked in from the outside along a tortuous path.

Abstract: The method of automatically measuring tube wall thickness includes axially introducing an radio-active radiation source into the tube to be measured and directing its radiation at about 45 degrees toward the tube wall. Other steps include distributing a plurality of scintillation counters uniformly around the tube, and measuring the transmitted radiation by said counters. The measurement values compensated for a specific wall thickness being amplified proportionally to the radiation intensity and are each adapted to be fed in a predetermined measuring time through a measuring capacitor, the charge values of the capacitors being indicated in succession and fed to a statistical measurement value detecting arrangement. Included is the preliminary step of automatically calibrating the measuring arrangement by axially introducing said radiation source into a corresponding tube with standard dimension, and measuring the radiation therethrough; and apparatus therefore.

Abstract: Tubular billets are stretch-rolled in that the rolls of locations closer to the entrance have the speeds reduced temporarily from their respective normal operation speed by an amount, which is made dependent upon the mean longitudinal tension in the billet during rolling.

Abstract: The plug is assembled from three parts held against the mandrel by a tie rod which is screwed into the front and guiding part. A spacer is keyed to the latter part as well as to the tie rod, whereby tie rod keying is provided though flat surface portions interrupting the cylindrical surface portions of the spacer bore and the tie rod, while the guiding part and spacer are mutually keyed through axially aligned square portions and a clip thereon.