Patents Assigned to Miraial Co., Ltd.
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Patent number: 8720693Abstract: A main body may have a cavity for storing a plurality of parallel semiconductor wafers and an opening for transferring one or more semiconductor wafer into or from the cavity. A covering body may be mounted detachably to the opening in order to close the opening. A gasket may seal between an edge portion of the covering body and an edge portion of the opening. The gasket may be configured such that, when the opening is closed by the covering body, a size of a deformation margin of the gasket is formed to be smaller in a region that seals a vertical edge portion of the opening orthogonal to the face of each semiconductor wafer than in a region that seals a horizontal edge portion of the opening parallel to the face of each the semiconductor wafer.Type: GrantFiled: January 26, 2010Date of Patent: May 13, 2014Assignee: Miraial Co., Ltd.Inventor: Tsuyoshi Nagashima
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Patent number: 8480348Abstract: Arbitrary pieces of semiconductor wafers are supported flexibly on either the upper side or the lower side. The present invention is a thin plate container for supporting plural semiconductor wafers for use in carriage, storage, processing, etc. It comprises processing trays plurally stacked in a state of each supporting at least one semiconductor wafer individually and a coupling mechanism for integrally coupling the processing trays in a state where the processing trays are plurally stacked and separating the processing trays at an arbitrary location. Each processing tray has a one-side support for supporting at least one semiconductor wafer on its one side and the other-side support mutually fitted to the one-side support of the other processing tray on the other side to form a housing space sealed off from the external environment for constraining and supporting the thin plate.Type: GrantFiled: September 20, 2006Date of Patent: July 9, 2013Assignee: Miraial Co., Ltd.Inventors: Yukihiro Hyobu, Atsushi Osada
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Patent number: 8464872Abstract: When a lid (20) is attached to a substrate removal/insertion opening (2) in a container body (1), a placement piece forcible displacement means (22) forcibly moves a substrate placement piece (4), which is provided in a region in the vicinity of the substrate removal/insertion opening (2), to a displacement position which does not overlap with a disc-shaped substrate (W). Thus, even if the disc-shaped substrate (W) is increased in diameter, there is no risk of the stored disc-shaped substrate (W) coming into contact with the substrate placement piece (4) due to factors such as vibration or impact, thus the disc-shaped substrate (W) can be stored more safely.Type: GrantFiled: April 20, 2010Date of Patent: June 18, 2013Assignee: Miraial Co., Ltd.Inventor: Shuichi Inoue
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Patent number: 8453842Abstract: Wafer protecting grooves (10) are provided on an innermost wall (1b) of a container body (1). The wafer protecting grooves have a cross-sectional configuration in the shape of undulations having bottoms (10b), which are most distant from an opening (1a), at respective positions facing the outer edges of semiconductor wafers (W), and having an opening width wider than the thickness of each semiconductor wafer (W). In a normal state, an imaginary line (Q) connecting together the tops of the undulations is inward of or at the same position as the outer edges of the semiconductor wafers (W) facing the imaginary line. Thus, it is possible to obtain superior impact resistance that makes the semiconductor wafers (W) in the container body (1) unlikely to be damaged even when a large impact is applied thereto by a fall or other handling errors.Type: GrantFiled: May 13, 2009Date of Patent: June 4, 2013Assignee: Miraial Co., Ltd.Inventor: Kazuya Inoue
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Patent number: 8397917Abstract: A wafer-retaining unit has a plurality of vertically superimposed single-wafer retaining sections, each having a wafer-retaining frame abutting against only a lower end edge portion of the outer periphery of a semiconductor wafer, a wafer-securing frame disposed vertically movably relative to the wafer-retaining frame to abut against only an upper end edge portion of the outer periphery of the semiconductor wafer, and wafer lift members that lift the semiconductor wafer to a position where it is upwardly separate from the wafer-retaining frame and keeps the semiconductor wafer in this position. Consequently, a plurality of semiconductor wafers can be accommodated efficiently and safely without increasing the space between each pair of mutually adjacent semiconductor wafers. At the same time, the semiconductor wafers can be loaded and unloaded satisfactorily.Type: GrantFiled: February 19, 2008Date of Patent: March 19, 2013Assignee: Miraial Co., Ltd.Inventors: Nobuyuki Kasama, Yukihiro Hyobu
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Publication number: 20130056388Abstract: The position of a substrate temporal placement piece (4) is set so that the substrate temporal placement piece (4) does not overlap a disc-shaped substrate (W) from a viewing direction perpendicular to the surface of the disc-shaped substrate (W), when a lid (20) is attached to a substrate transfer opening (2) of a container main body (1) and the disc-shaped substrate (W) is pressed to a location where the substrate is positioned and held by a back side holding portion (3). Thereby, even if the disc-shaped substrate (W) stored in the container main body (1) is bent due to vibration, impact, etc., there is no danger that the substrate (W) is in contact with the substrate temporal placement piece (4), and the disc-shaped substrate (W) having a larger diameter can be safely stored.Type: ApplicationFiled: May 24, 2010Publication date: March 7, 2013Applicant: MIRAIAL CO LTDInventor: Tsuyoshi Nagashima
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Publication number: 20130037444Abstract: When a lid (20) is attached to a substrate removal/insertion opening (2) in a container body (1), a placement piece forcible displacement means (22) forcibly moves a substrate placement piece (4), which is provided in a region in the vicinity of the substrate removal/insertion opening (2), to a displacement position which does not overlap with a disc-shaped substrate (W). Thus, even if the disc-shaped substrate (W) is increased in diameter, there is no risk of the stored disc-shaped substrate (W) coming into contact with the substrate placement piece (4) due to factors such as vibration or impact, thus the disc-shaped substrate (W) can be stored more safely.Type: ApplicationFiled: April 20, 2010Publication date: February 14, 2013Applicant: MIRAIAL CO., LTD.Inventor: Shuichi Inoue
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Publication number: 20120312720Abstract: The dimensions of the deformation margins (Xh, Xp) of a gasket (8), in a state wherein an opening (2) for transferring a wafer into/from a container is closed with a covering body (5) and a gap between the end portion of the covering body (5) and the end portion of the opening (2) is sealed by means of the gasket (8), are formed smaller in a region which seals an end portion (2p) perpendicular to the surface of the semiconductor wafer (W) than those in a region which seals an end portion (2h) parallel to the surface of the semiconductor wafer(W), said regions being the parts of the end portion of the opening (2). Thereby the semiconductor wafer (W) is not contaminated due to dusts and the like sucked from the outside at a moment when the covering body (5) is opened.Type: ApplicationFiled: January 26, 2010Publication date: December 13, 2012Applicant: MIRAIAL CO., LTD.Inventor: Tsuyoshi Nagashima
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Publication number: 20120043254Abstract: Wafer protecting grooves (10) are provided on an innermost wall (1b) of a container body (1). The wafer protecting grooves have a cross-sectional configuration in the shape of undulations having bottoms (10b), which are most distant from an opening (1a), at respective positions facing the outer edges of semiconductor wafers (W), and having an opening width wider than the thickness of each semiconductor wafer (W). In a normal state, an imaginary line (Q) connecting together the tops of the undulations is inward of or at the same position as the outer edges of the semiconductor wafers (W) facing the imaginary line. Thus, it is possible to obtain superior impact resistance that makes the semiconductor wafers (W) in the container body (1) unlikely to be damaged even when a large impact is applied thereto by a fall or other handling errors.Type: ApplicationFiled: May 13, 2009Publication date: February 23, 2012Applicant: MIRAIAL CO., LTD.Inventor: Kazuya Inoue
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Patent number: 8079477Abstract: An elastic wafer-retaining cushion sheet is disposed at a wafer retaining position on the top of a wafer tray. The wafer-retaining cushion sheet has a releasably suction-adhering surface that releasably adheres by suction to the wafer tray. Consequently, there is no likelihood of the semiconductor wafer being damaged during transport or the like. In addition, the wafer-retaining cushion sheet can be readily attached to and detached from the wafer tray for washing or replacement according to need.Type: GrantFiled: July 3, 2007Date of Patent: December 20, 2011Assignee: Miraial Co., Ltd.Inventor: Nobuyuki Kasama
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Patent number: 7922000Abstract: A thin plate container includes: a tray stack for holding and housing semiconductor wafers in spaces between a plurality of stacked, removable loading trays; and an external container for housing the tray stack. At opposite ends of each of the loading trays, a pair of grips for engagement by a processing arm of an external apparatus is provided. The external container includes: a container body; a lid; a sealing material provided between the lid and the container body to seal the inside; a pair of tray stack supporters for supporting the tray stack; and tray stack retainers for holding and supporting the tray stack housed in the container body from above and below.Type: GrantFiled: February 13, 2007Date of Patent: April 12, 2011Assignee: Miraial Co., Ltd.Inventor: Yukihiro Hyobu
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Publication number: 20110042266Abstract: An elastic wafer-retaining cushion sheet is disposed at a wafer retaining position on the top of a wafer tray. The wafer-retaining cushion sheet has a releasably suction-adhering surface that releasably adheres by suction to the wafer tray. Consequently, there is no likelihood of the semiconductor wafer being damaged during transport or the like. In addition, the wafer-retaining cushion sheet can be readily attached to and detached from the wafer tray for washing or replacement according to need.Type: ApplicationFiled: July 3, 2007Publication date: February 24, 2011Applicant: MIRAIAL CO., LTDInventor: Nobuyuki Kasama
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Patent number: 7854327Abstract: A loading tray 13 supports at least one thin plate safely and reliably. It comprises a first loading portion 18, provided on one side thereof, on which at least one thin plate is loaded; a second loading portion 19, provided on the other side thereof, fitted to the first loading portion 18 of adjacent loading tray 13 to form a housing space sealed off from the external environment, for sandwiching the thin plate within the housing space, and for loading the thin plate on the loading tray when the loading tray is placed upside-down; a hook 30, provided on one side thereof, for coupling with an adjacent loading tray 13; and a hook locking mechanism 31, provided on the other side thereof, for coupling with the hook 30 of an adjacent loading tray 13. As many loading trays 13 as the number of the thin plate is stacked to constitute a thin plate container 11. The thin plate container 11 can support the thin plate from both upper and lower sides.Type: GrantFiled: November 28, 2006Date of Patent: December 21, 2010Assignee: MIRAIAL Co., Ltd.Inventor: Yukihiro Hyobu
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Publication number: 20100276324Abstract: A thin board container is composed of a tray storing body for stacking a plurality of placing trays which can be removed from each other, and storing semiconductor wafers by sandwiching the semiconductor wafers in spaces between the placing trays; and an external container for storing the tray storing body inside. At the both facing side ends of each placing tray, a pair of holding sections wherein the processing arms of an external mechanical device fit for holding the tray are arranged. The external container is provided with a container main body; a cover body; and a sealing material arranged between the cover body and the container main body for sealing the inside; a pair of tray storing body supporting sections for supporting the tray storing body; and a tray storing body holder for supporting the tray storing body stored in the container main body by holding the tray storing body from the bottom surface side and the cover body side.Type: ApplicationFiled: February 13, 2007Publication date: November 4, 2010Applicant: MIRAIAL CO., LTD.Inventor: Yukihiro Hyobu
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Patent number: 7819252Abstract: A wafer container with wafer-mounting cushion sheets prevents breaking and damage of semiconductor wafers due to impacts or repetitive warping by maintaining the semiconductor wafer in a flat state and enables the semiconductor wafer to be removed safely and easily without damage. The surface of each wafer-mounting cushion sheet includes a self-sucking portion for exerting a removable vacuum on the semiconductor wafer and a non-sucking portion for enabling separation of the semiconductor wafer.Type: GrantFiled: July 8, 2009Date of Patent: October 26, 2010Assignee: Miraial Co., Ltd.Inventor: Nobuyuki Kasama
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Patent number: 7784640Abstract: The attaching-and-detaching operation of a lid unit is automated using an existing attaching-and-detaching device. A lid unit for closing a container body of a thin-plate supporting container for use in storing semiconductor wafers therein is provided. A simplified attaching-and-detaching mechanism allows the lid unit to be attached and detached by easy locking and unlocking with respect to the container body. The simplified attaching-and-detaching mechanism includes a locking member engageable with a second receiving device of the container body, and a guiding member disposed at the extremity of the locking member, which guiding member reaches the second receiving device and guides the locking member into the second receiving device in a state in which the main body fits lightly in the container body. The guiding member includes a reaching portion that first reaches the second receiving device, and a guiding portion that guides the locking member to the second receiving device.Type: GrantFiled: July 23, 2004Date of Patent: August 31, 2010Assignee: Miraial Co., Ltd.Inventors: Chiaki Matsutori, Tadahiro Obayashi
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Patent number: 7726490Abstract: The present invention is directed to a lid unit having a latching mechanism for firmly fixing the lid unit to a container body for containing semiconductor wafers and the like, which latching mechanism can be easily disassembled for cleaning and drying of its components, and to a wafer presser for retaining the semiconductor wafers in position when the container is shaken. The latching mechanism includes a locking member which, when projected, secures the lid unit to the container body; an actuator for moving the locking member between projected and retracted positions; a tip-side cam for pressing a tip portion of the locking member in one direction relative to the lid unit when the locking member is projected by the actuator; a base-end lower cam for pressing a base-end of the locking member in a second direction, opposite the one direction; and a base-end upper cam and a cam projection follower for pressing the base-end in the second direction.Type: GrantFiled: August 14, 2008Date of Patent: June 1, 2010Assignee: Miraial Co., Ltd.Inventors: Chiaki Matsutori, Tadahiro Obayashi, Takaharu Oyama
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Patent number: 7722095Abstract: The present invention provides a lid unit for closing the container body 2 that is transported with thin-plates such as semiconductor wafers or the like accommodated therein. Simplified attaching/detaching mechanisms 32 for the production line are provided at the centers of the respective sides opposing with respect to each other. The simplified attaching/detaching mechanism 32 for the production line includes a locking plate 34 for locking the second fitted portion 21 and a drive-out member 35 for allowing the drive-out member 35 to rise and set by being engaged with the locking plate 34. A locking arm 57 for fixing the drive-out member 35 is provided on the drive-out member 35 at the end in the direction of rotation. A supporting rail 56 for controlling the rising and setting movement of the locking plate 34 is provided on the drive-out member 35.Type: GrantFiled: April 13, 2005Date of Patent: May 25, 2010Assignee: Miraial Co., Ltd.Inventors: Yukihiro Hyobu, Chiaki Matsutori, Tadahiro Obayashi
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Publication number: 20100051829Abstract: A laser light is irradiated on a wafer case made of polymer materials that have a high transparency to visible light and a low transparency to laser light having a wavelength other than the optical wavelength. The wafer case material in the irradiated portion foams, blackens, melts or evaporates by the irradiation. Thus, wafer case information can be marked by concavities and convexities or changing color formed on the wafer case surface. The wafer case information can be formed as a one-dimensional or two-dimensional code. Multiple laser lights can be irradiated on the same portion of the wafer case surface from different directions to the wafer case surface, and thus wafer case information is marked on only the neighborhood of the wafer case surface by foaming, blackening, melting or evaporating only the neighborhood of the wafer case surface that the laser light is irradiated on.Type: ApplicationFiled: September 2, 2008Publication date: March 4, 2010Applicant: MIRAIAL CO., LTD.Inventor: Yasue NISHIOKA
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Patent number: 7665787Abstract: The invention provides a thin plate supporting container clamping device for fixing a thin plate supporting container when the thin plate supporting container in which semiconductor wafers are stored therein for transportation is placed on a loading port at a destination thereof for unloading and loading the semiconductor wafers automatically, including a hook member to be engaged with a retaining member of the thin plate supporting container; a drive unit for supporting the retracted thin plate supporting container in a state in which the hook member is supported so as to be capable of moving in the vertical direction and the hook member is engaged with the retaining member; and a control unit for adjusting a force to retract the hook member. The control unit adjusts the force to retract the hook member on the basis of detection values of a thickness sensor, a position sensor, and a retracting force detection sensor.Type: GrantFiled: October 7, 2005Date of Patent: February 23, 2010Assignee: Miraial Co., Ltd.Inventor: Tadahiro Obayashi