Abstract: A method and system are provided for splicing a reserve nose wire to a running nose wire in a facemask production line. Prior to depletion of the running nose wire, a reserve nose wire is brought up to a transport speed in a conveying direction of the running nose wire. At or near a zero relative speed between the running nose wire and the reserve nose wire, a leading end of the reserve nose wire is introduced onto the running nose wire, and the two wires are spliced together. The running nose wire is then cut upstream of the splice location such that the reserve nose wire becomes a new running nose wire in the production line.

Abstract: The present disclosure is directed to a dispensing assembly for dispensing articles, such as disposable gloves, and methods of manufacturing same. The dispensing assembly includes a container having a plurality of exterior panels. The exterior panels define an internal chamber and an dispenser opening on the container. The dispensing assembly also includes an article dispensing component housed within the internal chamber. The article dispensing component includes a first panel and a second panel configured together to form an article storage area. The article storage area is configured to receive a plurality of articles. In addition, the first panel is stationary and the second panel is biased towards the first panel via one or more flexible members. Further, the first and second panels include one or more aligned recesses configured to receive the one or more flexible members.

Abstract: A method and associated system for cutting and placing individual nose wires in a facemask production line include supplying a continuous wire from a supply source to a cutting station where the continuous wire is cut into individual nose wires having a defined length. The nose wires are then conveyed to a treatment station prior to being deposited onto a carrier web. At the treatment station, a surface treatment is performed on a side of the nose wires that results in an increased surface attachment of the nose wires to the carrier web.

Abstract: An automated system and method wrap the fastening ties around the body of a continuous stream of facemasks in a facemask production line. The facemasks are oriented such that each facemask has a leading pair of ties and a trailing pair of ties extending from a body in a conveying direction of the production line. The leading pair of ties is drawn below the body as the facemask continues to be conveyed in the conveying and wraps under the body. Subsequently, an impinging force is directed onto the body that is sufficient to cause the body to flip backwards at least once as the facemask continues to be conveyed in the conveying direction, thereby causing the leading and trailing pairs of ties to further wrap around the body.

Abstract: A sterilization wrap system with features for protecting a sterilization wrap and/or a sterilization tray of the sterilization wrap system is provided. Such features include strap or belt protectors, edge protectors, corner protectors, and/or expandable protectors, which each may provide protection of one or more areas of the sterilization wrap and/or tray when positioned against an outer surface of the wrap and/or between an inner surface of the wrap and a container for holding implements to be sterilized. A size-selectable protection system also is provided. The size-selectable protection system provides a material having a plurality of perforations such that a length of the material may be selected and detached from the rest of the material. The selected length of material may be used with a sterilization wrap system to protect a sterilization wrap and/or sterilization tray from cuts, tears, or the like.

Abstract: An automated system and method wrap the fastening ties around the body of a continuous stream of facemasks in a facemask production line. The facemasks are oriented such that each facemask has a leading pair of ties and a trailing pair of ties extending from a body in a conveying direction of the production line. At a wrapping station in the production line, the body is subsequently clamped with an automated clamping device in geared engagement with a rail. The body is rotated relative to a rotation axis through the body to cause the leading and trailing pairs of ties to further wrap around the body by inducing relative linear movement between the clamping device and the rail.

Abstract: An automated system and method for the manufacture of facemasks from a web of a textile product in a production line is provided. The web is conveyed in the production line along a machine direction. A first tie is attached at a tie attaching station to the web of the textile product, such that the first tie extends from the web in a cross-machine direction perpendicular to the machine direction. The web and first tie are cut at a cutting station in the cross-machine direction across a width of the web in the cross-machine direction to form a facemask separate from the web.

Abstract: A method and system are provided for placing nose wires in a facemask production line. A supply of individual pre-cut nose wires are supplied to a dispenser in the production line. With the dispenser, the nose wires are metered at a defined spacing and orientation onto a running carrier web that is conveyed past the dispenser. The carrier web and nose wires deposited thereon are conveyed to a folding station wherein a binder web is folded over an edge of the carrier web such that the nose wires are encapsulated between the binder web and the carrier web.

Abstract: The present disclosure is directed to a dispensing assembly and method for manufacturing same. The dispensing assembly includes a container having a plurality of exterior panels that define an internal chamber. Further, the exterior panels include a top panel having an opening configured to dispense a plurality of articles therethrough. The dispensing assembly also includes an article dispensing component housed within the internal chamber. The article dispensing component includes a base panel arranged with the top panel of the container so as to form an article storage area. Thus, the article storage area is configured to receive the plurality of articles. Further, the base panel is biased towards the top panel via one or more flexible members that are secured to the top panel. Accordingly, the flexible members are configured to allow movement of the base panel toward to the top panel as each article is dispensed from the opening.

Abstract: A pocket and drape system which provides one or more sterile fields, as well as the methodology for employing said pocket and drape system is provided. The pocket and drape includes a base drape material having an upper edge, a lower edge, a first side edge, and a second side edge to define a perimeter, where the base drape material also includes an inner surface and an outer surface. A first row of pockets and a second row of pockets are configured on the inner surface of the base drape material. In addition, a flap covers a portion of the inner surface of the base drape material, where the flap has a first surface and an opposing second surface, wherein the flap maintains at least one sterile field.

Abstract: Closure mechanisms and seal integrity indicators for sterilization containers are provided. For example, a closure mechanism comprising at least one handle and at least two arms is provided with a sterilization container lid to apply a more uniform or evenly distributed force to a container gasket. A container body defines an inner lip on which the gasket and lid are received such that the sealing interface is recessed within the container. Further, a seal indicator may indicate whether the container is sufficiently sealed to prevent an ingress of contaminants into the container. If the container is sufficiently sealed, the seal indicator is visible, but if not, the seal indicator is not visible. Thus, the seal indicator undergoes a change in state when the sterilization container transitions from unsealed to sealed, or vice versa, such that a user may ascertain whether the container is properly sealed to maintain the container's sterility.

Abstract: A splash resistant multi-layered structure is provided. The structure includes a specific arrangement of layers of material and a plurality of three-dimensional spacers that helps prevent penetration through the structure by a fluid that contacts an outer surface of the structure due to a state of forced separation that exists between two adjacent layers of the structure due to the presence of the plurality of three-dimensional spacers positioned between the layers. The plurality of three-dimensional spacers can be positioned on one of the adjacent layers of the structure such that a distance at least as large as the maximum height of the plurality of three-dimensional spacers separates the two layers from each other and can be present on a layer of material in a continuous or discontinuous pattern or can be present on a layer of material in a random fashion.

Abstract: A method of using a sterilization wrap system including a permeable material having barrier properties and having a first surface and a second opposing surface, the exterior panel being substantially opaque or having a first level of translucence, and an interior panel including a permeable material having barrier properties and having a first surface and a second opposing surface, the interior panel having a level of translucence that is higher than the translucence of the exterior panel, the panels being joined together over at least a portion of their surfaces. Also disclosed is inspection of the sterilization wrap system for exterior panel breaches by looking for light passing through a panel facing the viewer.

Abstract: A head cover that can be worn by health care professionals is provided. The head cover includes an anterior portion with a height h, a posterior portion with a height h2, at least one side portion or panel which may be shaped and sized so as to connect the anterior portion of the head cover and the posterior portion of the head cover, and where the at least one side portion has a contoured section t that forms all or a portion of a bottom edge of the side portion and that is shaped and sized so as to cover the ears, scalp, and sideburns of a user as required by AORN guidelines while also remaining clear of a user's eyes and field of vision.

Abstract: A method of using a sterilization wrap system including a permeable material having barrier properties and having a first surface and a second opposing surface, the exterior panel being substantially opaque or having a first level of translucence, and an interior panel including a permeable material having barrier properties and having a first surface and a second opposing surface, the interior panel having a level of translucence that is higher than the translucence of the exterior panel, the panels being joined together over at least a portion of their surfaces. Also disclosed is inspection of the sterilization wrap system for exterior panel breaches by looking for light passing through a panel facing the viewer.

Abstract: Sterilization packaging systems with features for sealing a volume against an ingress of contaminants are provided. Such features include a sealing assembly including a gasket and a sheet of filter material. The sealing assembly seals a lid to a seal rim of a base. The gasket has an upper surface, outer edge, and inner edge. The upper surface of the gasket comprises a first row of alternating protrusions and indentations and a second row of alternating protrusions and indentations that define a channel therebetween. The sheet of filter material extends from an inner edge of the gasket. The gasket completely surrounds the sheet of filter material, wherein the indentations and channel facilitate delivery of a sterilization agent through the filter material. A sterilization assembly including a lid having a plurality of protrusions in its upper surface in conjunction with a gasket having a smooth upper surface is also provided.

Abstract: Sterilization packaging systems with features for sealing a volume against an ingress of contaminants are provided. Such features include a frame including a plurality of vertical members and a plurality of horizontal members, each vertical member and horizontal member having an inner side and an outer side; a sterilization wrap, a first portion of the sterilization wrap positioned adjacent the inner side of each vertical member and each horizontal member to define a volume and an opening to access the volume; and a lid for sealing the volume against an ingress of contaminants. Additionally, a sterility gauge for signaling whether the volume is sealed against contaminants also may be provided. Exemplary sterilization packaging systems may include other features as well.

Abstract: Handles for containers and sterilization containers are provided. For example, a handle for a sterilization container comprises a base portion, a grip portion connected to the base portion, and a stop. The base portion is repositionable with respect to the container to change an orientation of the grip portion with respect to a bottom surface of the container. In some embodiments, a sterilization container comprises a body having a bottom surface, a lid, a first handle attached to a first end of the body, and a second handle attached to a second end of the body. Each handle includes a base portion rotatable within a plane parallel to the respective end of the body to reposition the handle with respect to the body, which changes an orientation of a grip portion of each handle with respect to the bottom surface.