Patents Assigned to PRIME PLANET ENERGY & SOLUTIONS, INC.
  • Publication number: 20240047730
    Abstract: A method for manufacturing a battery pack includes forming a positive electrode plate; forming a negative electrode plate; forming an electrode body; forming a battery cell; applying a binding load to battery cells; and initially charging the battery cells. When “A mg/cm2” represents a mass of a positive electrode active material on the positive electrode substrate, “C cm3/cm2” represents a volume of pores in the positive electrode substrate, “B mg/cm2” represents a mass of a negative electrode active material on the negative electrode substrate, “D cm3/cm2” represents a volume of pores in the negative electrode substrate, “E cm3/cm2” represents a volume of pores in the separator, and “F N/mm2” represents pressure applied to an opposing portion of a case of the electrode body facing a flat surface of the electrode body, a value of (A+B)/{(C+D+E)/F} is between 1300 and 3000, inclusive.
    Type: Application
    Filed: July 31, 2023
    Publication date: February 8, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Takaaki IZUMOTO
  • Patent number: 11894522
    Abstract: A manufacturing method of a laminated power storage device disclosed herein includes a step A of preparing an electrode body to which an electrode terminal is connected, a step B of preparing a laminated film, a step C of building a power storage device assembly in which the electrode body is covered with the laminated film and is sealed, and a step D of placing the power storage device assembly in a predetermined reduced-pressure atmosphere. The power storage device assembly has a welding portion in which the laminated films are stacked and welded together in a state in which part of the electrode terminal is protruded to the outside from between the laminated films around the electrode body. A pressure of the reduced-pressure atmosphere in the step D is set so as to guarantee that a weld strength of the welding portion is not less than a predetermined strength.
    Type: Grant
    Filed: October 20, 2021
    Date of Patent: February 6, 2024
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Seigo Fujishima
  • Publication number: 20240033796
    Abstract: A roll exchange mechanism for a reduction roll apparatus, capable of contributing to simplifying work for replacing a roller is provided. A roll exchange mechanism for a reduction roll apparatus according to the present disclosure includes a rail member disposed parallel to a rotation shaft of a roller of the reduction roll apparatus, a placement part disposed in a support frame of a roll unit and configured to be placed on the rail member, a receiving part disposed in an apparatus frame of the reduction roll apparatus and configured so that the rail member is placed thereon, and an opening formed in the apparatus frame of the reduction roll apparatus and configured so that the roll unit can be inserted therein and removed therefrom.
    Type: Application
    Filed: July 24, 2023
    Publication date: February 1, 2024
    Applicants: Toyota Jidosha Kabushiki Kaisha, Primearth Ev Energy Co., Ltd., Prime Planet Energy & Solutions, Inc.
    Inventors: Taichi URAKAMI, Seiji Ishizu, Kazutoshi Iwata, Masakazu Umehara, Shingo Mori, Naoya Kishimoto
  • Patent number: 11888128
    Abstract: Provided is a technique for suppressing the formation of black regions in a wound electrode body. The production method disclosed herein is a method for producing a non-aqueous electrolyte secondary battery that includes a wound electrode body, a non-aqueous electrolyte, and a battery case. This production method includes the following steps: an assembling step S1 of placing the wound electrode body and the non-aqueous electrolyte in the battery case to construct a secondary battery assembly; a first step S2 of performing initial charging on the secondary battery assembly; and a second step S3 of setting the temperature of the wound electrode body to 50° C. or lower and keeping this state for at least 72 hours after the first step.
    Type: Grant
    Filed: March 10, 2022
    Date of Patent: January 30, 2024
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Akira Kohyama, Hideki Sano, Naoto Onodera, Azusa Nakanishi
  • Publication number: 20240029236
    Abstract: An inspection apparatus includes a support, an image capturing unit, and a controller. The support supports a workpiece. The image capturing unit generates captured image data including an image of the workpiece. The controller executes image processing on the captured image data to evaluate the workpiece. The support includes an engraved portion, including a groove and serving as a reference for inspection, on a surface of the support in a non-contact region that is free from contact with the workpiece. The engraved portion is included in an image capturing range of the image capturing unit. The controller evaluates the workpiece using a dimension of the engraved portion that is stored in the controller in advance and a reference image that is an image of the engraved portion.
    Type: Application
    Filed: July 18, 2023
    Publication date: January 25, 2024
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Masakazu UMEHARA, Shingo MORI, Naoya KISHIMOTO
  • Publication number: 20240030525
    Abstract: A battery preferably improved in reliability is provided. In accordance with a preferable one aspect of a battery herein disclosed, the battery comprising: an electrode body including respective electrodes of positive and negative electrodes; a battery case including an opening, and for accommodating the electrode body; a sealing plate including a terminal mounting hole, and for sealing the opening; a collector terminal electrically joined at one end thereof with any electrode of the positive and negative electrodes inside the battery case, and inserted at another end thereof through the terminal mounting hole to be exposed to outside the sealing plate; and an insulating member for establishing an insulation between at least a part of the sealing plate and the collector terminal. A plurality of concave parts are existed at the collector terminal, and the concave part is filled with the insulating member opposed to the concave part.
    Type: Application
    Filed: July 21, 2023
    Publication date: January 25, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventors: Kazuki OSHIMA, Yoshinori YOKOYAMA, Takafumi TSUJIGUCHI
  • Publication number: 20240030524
    Abstract: In accordance with a preferable one aspect of a battery herein disclosed, the battery comprising: an electrode body including respective electrodes of positive and negative electrodes; a battery case including an opening, and for accommodating the electrode body; a sealing plate including a terminal mounting hole, and for sealing the opening; a collector terminal electrically joined at one end thereof with any electrode of the positive and negative electrodes inside the battery case, and inserted at another end thereof through the terminal mounting hole to be exposed to an outer side surface of the sealing plate; and an insulating member for establishing an insulation between at least a part of the sealing plate and the collector terminal. A plurality of concave parts are existed at the sealing plate, and the concave part is filled with the insulating member opposed to the concave part.
    Type: Application
    Filed: July 20, 2023
    Publication date: January 25, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventor: Kazuki OSHIMA
  • Patent number: 11878361
    Abstract: An ultrasonic joining horn disclosed herein can generate ultrasonic vibration in a predetermined vibration direction and includes a base portion, a stand portion that rises from an upper surface of the base portion, and a pressure contact portion formed of a plurality of protrusions that protrude from an upper surface of the stand portion. Each of the protrusions is formed into a pyramid shape or a truncated pyramid shape, the protrusions are arrayed, and when viewed from top, at least a portion of a peripheral edge of a portion in which the protrusions are arrayed has a zigzag shape. The zigzag portion is formed along at least one of the vibration direction and a perpendicular direction to the vibration direction. The upper surface of the base portion has an exposed surface on which the stand portion is not formed.
    Type: Grant
    Filed: July 28, 2022
    Date of Patent: January 23, 2024
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Takahiro Sakurai, Kosuke Suzuki, Kota Ohata
  • Publication number: 20240021901
    Abstract: An embodiment of the present application provides a processing method including a collecting step and a cutting step. The collecting step involves collecting a lithium ion battery including: an electrode body; a battery case housing the electrode body; and an electrode terminal connected to the electrode body and partially exposed to outside of the battery case. The cutting step involves cutting a connection between the electrode terminal and the electrode body of the collected lithium ion battery by using a water jet cutter. The processing method includes no lithium ion battery discharging step between the collecting step and the cutting step.
    Type: Application
    Filed: July 11, 2023
    Publication date: January 18, 2024
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventor: Yozo UCHIDA
  • Publication number: 20240011525
    Abstract: In a press roll apparatus, bearing portions rotatably support end portions on both sides of a pair of press roll portions, respectively. Each of the bearing portions includes a bearing body portion, a rolling bearing, and a pair of oil seal portions. The bearing body portion has an annular shape, and the press roll portion is inserted. The rolling bearing is positioned on the side of the press roll portion inserted into the bearing body portion as viewed from the bearing body portion, and rotatably supports the press roll portion. The rolling bearing is coated with lubricant. The oil seal portions are positioned on both sides in the first direction as viewed from the rolling bearing. The oil seal portions are connected to the bearing body portion. The oil seal portions are positioned so as to be spaced from the press roll portion inserted into the bearing body portion.
    Type: Application
    Filed: June 27, 2023
    Publication date: January 11, 2024
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Primearth EV Energy Co., Ltd., Prime Planet Energy & Solutions, Inc.
    Inventors: Taichi URAKAMI, Seiji ISHIZU, Kazutoshi IWATA, Masakazu UMEHARA, Shingo MORI, Naoya Kishimoto
  • Publication number: 20240011754
    Abstract: A measurement method includes a step of measuring an object to be measured and a reference object by a first measurement unit and a second measurement unit. The first measurement unit has a first displacement meter and a second displacement meter that face each other in a first direction and measure the distance from the object to be measured. The second measurement unit has a third displacement meter and a fourth displacement meter that face each other in the first direction and measure the distance from the reference object. A frame-like supporting member includes a first frame portion supporting the first displacement meter and the third displacement meter, a second frame portion supporting the second displacement meter and the fourth displacement meter, and a third frame portion and a fourth frame portion that connect both end portions of the first frame portion and the second frame portion to each other.
    Type: Application
    Filed: June 27, 2023
    Publication date: January 11, 2024
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Primearth EV Energy Co., Ltd., Prime Planet Energy & Solutions, Inc.
    Inventors: Keito HORIBA, Taichi URAKAMI, Seiji ISHIZU, Kazutoshi IWATA, Masakazu UMEHARA, Naoya KISHIMOTO
  • Patent number: 11870040
    Abstract: According to the present disclosure, a technique capable of suppressing an internal short circuit caused by a peeled metal piece and obtaining a safer secondary battery is provided. An electrode plate (negative electrode plate) disclosed herein includes a negative electrode core including copper or a copper alloy, a negative electrode active material layer applied to a surface of the negative electrode core, and a negative electrode tab protruding to the outside from one end side in a width direction. In the negative electrode plate, a first region having an oxide film having a thickness of 40 nm to 200 nm is formed in a region of 0.01 mm to 0.2 mm from an outer end side of the negative electrode tab toward the inside in the width direction, and the first region 22t1 extends along the outer end side 22ta of the negative electrode tab 22t.
    Type: Grant
    Filed: January 14, 2022
    Date of Patent: January 9, 2024
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Kentaro Tsukamoto, Yoshifumi Magari
  • Publication number: 20230420648
    Abstract: A positive electrode plate for a lithium-ion rechargeable battery includes a positive electrode mixture layer. In the positive electrode mixture layer, a fibrous conductor is combined with a positive electrode active material in which an amount of lithium carbonate with respect to the positive electrode active material is between 0.31 wt % and 1.29 wt %, inclusive. A composition ratio of the fibrous conductor to the positive electrode active material is between 0.5 wt % and 2.0 wt %, inclusive. A coverage of the fibrous conductor to the positive electrode active material is 11.0% or less.
    Type: Application
    Filed: June 20, 2023
    Publication date: December 28, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Kazuya TAGA
  • Publication number: 20230411599
    Abstract: A positive electrode disclosed herein includes: a positive electrode active material layer containing a first lithium-transition metal composite oxide in a form of secondary particles and a second lithium-transition metal composite oxide in a form of single particles; and a positive electrode current collector. In the first lithium-transition metal composite oxide, a boron compound is placed on the surfaces of the secondary particles, and a porosity of the secondary particles is 2% to 8%. In the second lithium-transition metal composite oxide, an aluminum compound is placed on the surfaces of the single particles. The first and second lithium-transition metal composite oxides each contain nickel at 70 mol % or more relative to the total amount of transition metal elements, and the mass ratio of the first lithium-transition metal composite oxide:the second lithium-transition metal composite oxide is 80:20 to 50:50.
    Type: Application
    Filed: June 14, 2023
    Publication date: December 21, 2023
    Applicant: Prime Planet Energy & Solutions, Inc.
    Inventors: Ryo HANAZAKI, Keiichi TAKAHASHI
  • Publication number: 20230411673
    Abstract: A producing method for a lithium-ion secondary battery includes a positive-electrode-plate producing step of producing a positive electrode plate having a positive active material layer on a surface of a positive current collecting foil, an electrode-body producing step of producing an electrode body provided with the positive electrode plate and a negative electrode plate, a housing step of housing the electrode body inside a battery case, an injecting step of injecting non-aqueous electrolytic solution into the battery case housed with the electrode body to produce an injection-completed battery, and an initial charging step of initially charging the injection-completed battery. The injecting step is to inject the non-aqueous electrolytic solution into the battery case housed with the electrode body in which a water content of the positive active material layer is 100 ppm or more.
    Type: Application
    Filed: April 17, 2023
    Publication date: December 21, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Kazuma MIMA
  • Patent number: 11848463
    Abstract: Each of a plurality of power storage cells includes an top surface provided with an electrode terminal, a bottom surface opposite to the top surface, and a side surface contiguous to the top surface and the bottom surface. A case includes a main body provided with an opening on the side surface side of the plurality of power storage cells, and a cover provided over the opening. The case has a first inner side surface and a second inner side surface each facing the side surfaces of the plurality of power storage cells. A power storage device includes biasing means for biasing the plurality of power storage cells toward the second inner side surface of the case, the biasing means being provided between the first inner side surface of the case and the plurality of power storage cells.
    Type: Grant
    Filed: October 13, 2021
    Date of Patent: December 19, 2023
    Assignee: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Taijyu Morishita, Wataru Okada
  • Patent number: 11843135
    Abstract: Provided is a technique capable of improving impregnation efficiency of a nonaqueous electrolyte into an electrode body. A manufacturing method herein disclosed includes producing a negative pressure in an inside of a battery case; introducing a nonaqueous electrolyte into the inside of the battery case; establishing communication between the inside of the battery case and external atmosphere; temporarily sealing a solution introduction port using a first sealing member, impregnating the electrode body with a nonaqueous electrolyte; opening the solution introduction port; and, sealing the solution introduction port using a second sealing member. Herein, the first sealing member includes an air permeable film. Air permeation is enabled between the inside of the battery case after the temporary sealing and external atmosphere. The permeability of a vapor derived from the nonaqueous electrolyte with respect to the film is smaller than the permeability of water vapor.
    Type: Grant
    Filed: February 23, 2022
    Date of Patent: December 12, 2023
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventor: Takeru Hara
  • Publication number: 20230395808
    Abstract: A nonaqueous electrolyte rechargeable battery includes a positive electrode plate, a negative electrode plate, a separator, and a nonaqueous electrolyte. The positive electrode plate includes a positive electrode current collector, a positive electrode mixture layer including positive electrode active material particles and a conductor, and an insulative protection layer including insulative particles and a binder. In the insulative protection layer, a value of (the insulative particles)/(the insulative particles+the binder) is between 75 wt % and 85 wt %, inclusive. A single-surface thickness TI of the insulative protection layer is between 3.0 ?m and 15 ?m, inclusive. A porosity PI of the insulative protection layer is between 42% and 55%, inclusive. A ratio of the single-surface thickness TI to a single-surface thickness TP of the positive electrode mixture layer is between 0.12 and 0.80, inclusive.
    Type: Application
    Filed: May 31, 2023
    Publication date: December 7, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shotaro DEGUCHI, Kazutaka YOSHIKAWA
  • Patent number: 11837755
    Abstract: A method for producing a battery, the method includes a liquid injecting process. In this liquid injecting process includes: a first liquid-injecting step of injecting an electrolytic solution of a first injection amount (V1) determined so that a liquid-level height of the electrolytic solution falls within an intermediate liquid-level range in which the liquid-level height is equal to or higher than a first reference height but is lower than a second reference height while an air pressure in a metal battery case is regulated to a first air pressure; and a second liquid-injecting step of injecting the electrolytic solution in a remaining second injection amount up to a specified amount while increasing the air pressure in the metal battery case to a second air pressure higher than the first air pressure and maintaining the liquid-level height of the electrolytic solution within the intermediate liquid-level range.
    Type: Grant
    Filed: September 8, 2021
    Date of Patent: December 5, 2023
    Assignee: Prime Planet Energy & Solutions, Inc.
    Inventors: Yuzo Suzuki, Takeyuki Ozaki
  • Publication number: 20230387476
    Abstract: A non-aqueous rechargeable battery includes an electrode body, a non-aqueous electrolyte solution, and a battery case. The electrode body includes a negative electrode plate, a positive electrode plate, and a separator arranged between the negative and positive electrode plates. The battery case accommodates the electrode body and the non-aqueous electrolyte solution. The positive electrode plate includes a positive electrode substrate and a positive electrode mixture layer arranged on the positive electrode substrate. The positive electrode mixture layer is formed by applying a positive electrode mixture paste, containing at least a positive electrode active material and an organic solvent, to the positive electrode substrate and drying the positive electrode mixture paste so that the organic solvent remains in the positive electrode mixture layer.
    Type: Application
    Filed: May 29, 2023
    Publication date: November 30, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Junya HISHII, Hiroaki IKEDA