Patents Assigned to PRIME PLANET ENERGY & SOLUTIONS, INC.
  • Publication number: 20230198099
    Abstract: The separator disclosed herein includes a substrate and an adhesive layer. The adhesive layer is partially provided on one side of, or both of two sides of, the substrate. Where an initial thickness of the separator is T0, a thickness of the separator when the separator is impregnated with an electrolyte solution and supplied with a pressure of 1 MPa is T1, a thickness of the separator when, after this, the separator is supplied with a pressure of 2 MPa for 1 hour, and the pressure is decreased to 0.5 MPa, is T2, and a thickness of the separator when, after this, the separator is supplied with a pressure of 4 MPa for 48 hours, is T4, the separator satisfies inequalities (1) through (3): (1) 1?T1/T0?1.1; (2) 0.92?T2/T1?1; and (3) 0.6?T4/T1?0.8.
    Type: Application
    Filed: December 15, 2022
    Publication date: June 22, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Hideo KUSADA, Atsushi OBAYASHI, Yuko NOWATARI, Shinya MIYAZAKI
  • Publication number: 20230197999
    Abstract: A method for manufacturing a cell includes the steps of: preparing a housing portion having an opening; preparing a lid portion that includes a plate portion, a first external terminal located on the plate portion, and a second external terminal located on the plate portion at a position away from the first external terminal; placing the lid portion in the housing portion in such a manner that the plate portion closes the opening; placing a jig on an inter-terminal region of the plate portion that is located between the first external terminal and the second external terminal; and sealing the opening by joining the plate portion with the jig placed thereon and the housing portion together by welding.
    Type: Application
    Filed: November 11, 2022
    Publication date: June 22, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Prime Planet Energy & Solutions, Inc., Primearth EV Energy Co., Ltd.
    Inventors: Kentaro SUZUKI, Koichi TANIMOTO, Yuki MIZUNO
  • Publication number: 20230198103
    Abstract: Disclosed is a manufacturing method of a battery pack in which multiple battery cells are stacked, and electrodes of adjacent battery cells of the battery cells are connected by a bus bar, the bus bar having two holes that are smaller than the electrodes, and the bus bar being disposed such that the holes overlap the electrodes respectively. The manufacturing method includes welding the bus bar and one of the electrodes, then welding the bus bar and another one of the electrodes in an intermediate region between the two holes of the bus bar, and subsequently welding the bus bar and the other one of the electrodes in an end region adjacent to the intermediate region of the bus bar.
    Type: Application
    Filed: November 7, 2022
    Publication date: June 22, 2023
    Applicants: TOYOTA JIDOSHA KABUSHIKI KAISHA, Prime Planet Energy & Solutions, Inc.
    Inventors: Shintaro MIYATA, Nobuyuki YAMAZAKI, Tomo FUKAMI, Yoshinori SHIBATA, Yuki OHIRA, Taketoshi YOSHIKANE
  • Publication number: 20230198078
    Abstract: A protrusion is formed to protrude from a separator to a side opposite to a plurality of battery cells along a second direction. A restraint member includes: a binding bar extending in a first direction; and an abutment member located on the plurality of battery cells side with respect to the binding bar, the abutment member being in abutment with the separator at a first position and a second position to form an air flow path, the first position and the second position being separated from each other along a third direction. The first position is located on a side close to an upper surface of a housing with respect to the second position. The protrusion is disposed only at the second position, and is provided to interfere with the abutment member at the second position so as to compress and deform the abutment member.
    Type: Application
    Filed: December 20, 2022
    Publication date: June 22, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Keiichiro KOBAYASHI, Hiroki ISHII, Eiji KAWASAKI
  • Publication number: 20230198074
    Abstract: A power storage device is provided with a movement restricting member including: an electrode-body bonding portion bonded to a fixing surface of a thickness-direction outside surface of outer surfaces of an electrode body; and an extended portion extending from the electrode-body bonding portion and protruding more than the electrode body in a movement restricting direction. When the electrode body moves in the movement restricting direction, the extended portion contacts an inner peripheral surface of a can, thereby restricting the electrode body from moving in the movement restricting direction.
    Type: Application
    Filed: October 26, 2022
    Publication date: June 22, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Naoya TADA
  • Publication number: 20230198112
    Abstract: A secondary battery disclosed herein includes an electrode body, a case body having an opening that houses the electrode body, and a lid mounted at the opening of the case body. The lid includes a liquid injection port through which an electrolyte is injected, an insulation member mounted on an inner surface of the lid, and an insulation holder that is mounted on the insulation member and at least a portion of which is opposed to the liquid injection port at an interval. The insulation holder includes a liquid receiving portion disposed in a position opposed to the liquid injection port, and an electrode body protective portion disposed in a position closer to the electrode body than a position of the liquid receiving portion.
    Type: Application
    Filed: December 20, 2022
    Publication date: June 22, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kazuki OSHIMA, Yoshinori YOKOYAMA
  • Publication number: 20230187619
    Abstract: An electrode body includes a substrate serving as a collector, a composite layer formed by applying a composite paste including an electrode active material to the substrate, and an insulation layer formed by applying an insulation paste including an insulative material to the substrate adjacent to the composite layer. The composite layer extends above and overlaps the insulation layer that covers a surface of the substrate in an interface region of the composite layer and the insulation layer. A mixed layer is formed between the insulation layer and the composite layer when the composite paste and the insulation paste mix in an overlapping range of the insulation layer and the composite layer. The mixed layer is formed in a range where the insulation layer covers the surface of the substrate.
    Type: Application
    Filed: December 6, 2022
    Publication date: June 15, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Tetsuya KANEKO, Kazutaka YOSHIKAWA, Yoshinori KUDO
  • Publication number: 20230187599
    Abstract: A method for manufacturing a rechargeable battery includes a simultaneous coating process for simultaneously coating an electrode substrate with one strip of a mixture paste and two strips of an insulation paste dispensed from a dispenser so that each widthwise end of the strip of the mixture paste is adjacent to a different strip of the insulation paste. The simultaneous coating process includes a gap adjustment process for changing a distance between the dispenser and the electrode substrate based on a coating width of the mixture paste, detected in the simultaneous coating process by an image inspection unit, so that the coating width of the mixture paste approaches a target value.
    Type: Application
    Filed: December 8, 2022
    Publication date: June 15, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Masakazu UMEHARA, Yuki HIRAHARA, Naohiro ISHIZUKA, Shunpei MORIYA, Kou SAITO, Shingo MORI, Seiji ISHIZU, Taichi URAKAMI, Yu ICHINO, Naoya KISHIMOTO
  • Publication number: 20230187682
    Abstract: A lithium-ion battery includes a roll formed by rolling a stack of a negative electrode plate, separator, and positive electrode plate in a rolling direction into a flattened form. A negative electrode collector portion formed at one roll end where the negative electrode mixture layer is not applied to two opposite surfaces of the negative electrode substrate layer has an undulated form. The negative electrode substrate layer has two opposite surfaces that are less the negative electrode mixture layer at the end of the roll. A positive electrode collector portion formed at the other roll end where the positive electrode mixture layer is not applied to two opposite surfaces of the positive electrode substrate layer has an undulated form. The positive electrode substrate layer has two opposite surfaces that are less the positive electrode mixture layer at the other roll end.
    Type: Application
    Filed: December 6, 2022
    Publication date: June 15, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Junya HISHII, Takaaki IZUMOTO
  • Publication number: 20230187601
    Abstract: A method for manufacturing an electrode plate including a current collector and an active material layer includes preparing, forming, and pressing. In the preparing, a mixture is prepared by kneading an active material. In the forming, the active material layer is formed on the current collector by applying the mixture to the current collector. In the pressing, the active material layer is pressed so that active material layer has a predetermined thickness. The mixture applied to the current collector has a weight per unit area based on a specific surface area of the active material used in the mixture and a tapped density of the active material used in the mixture.
    Type: Application
    Filed: December 8, 2022
    Publication date: June 15, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Naoki WAKAMATSU, Hiroki NAKAFUJI, Yoshinori KUDO
  • Publication number: 20230178736
    Abstract: A nonaqueous electrolyte rechargeable battery includes a positive plate, a negative plate, a separator that insulates the positive plate from the negative plate, and a nonaqueous electrolytic solution. The positive plate includes a positive current collector, a positive composite layer disposed on a portion of a surface of the positive current collector and containing a positive active material particle, and an insulation protective layer disposed on another portion of the surface of the positive current collector adjacent to the positive composite layer and containing an insulation particle. The insulation protective layer has a smaller thickness than the positive composite layer. The insulation protective layer has a greater porosity than the positive composite layer.
    Type: Application
    Filed: November 30, 2022
    Publication date: June 8, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shotaro DEGUCHI, Kazutaka YOSHIKAWA, Yoshinori KUDO
  • Publication number: 20230178708
    Abstract: A method for manufacturing a rechargeable battery includes forming a mixture layer and an insulating layer on an electrode substrate having an edge extending in a specified direction so that an exposed portion where the electrode substrate is exposed extends between the edge and the insulating layer; pressing the mixture layer; and stretching an extension portion, located between the edge and the mixture layer, and the insulating layer in the specified direction. The stretching includes applying a stress greater than or equal to yield stress of the electrode substrate or greater than or equal to 0.2% proof stress of the electrode substrate and less than tensile strength of the electrode substrate to the extension portion, and applying a stress greater than or equal to yield stress of the insulating layer or greater than or equal to 0.2% proof stress of the insulating layer to the insulating layer.
    Type: Application
    Filed: November 30, 2022
    Publication date: June 8, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Masakazu UMEHARA, Naomichi ISHIKAWA, Naoto OSHIRO, Yuuki KUDOU, Hideki HAYASHI, Hiroki YAMADA, Naoya KISHIMOTO
  • Publication number: 20230176134
    Abstract: An inspecting step includes a first period after a cooling step ends and a second period after the first period ends. Variations in a voltage drop value per unit time in a nonaqueous electrolyte rechargeable battery are smaller in the second period than in the first period. The cooling step cools the battery in a state where the electrode body is directly or indirectly pressurized and restrained in a thickness direction with a smaller pressure than that in the inspecting step or in a state where the electrode body is not restrained. The voltage value of the battery is measured when a specified time has passed after the voltage value of the battery was measured in the second period. The battery is determined as being normal when the voltage drop value per unit time based on the measured voltage value is less than or equal to a threshold value.
    Type: Application
    Filed: November 30, 2022
    Publication date: June 8, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Shusaku GOTO, Hiroaki IKEDA
  • Publication number: 20230178705
    Abstract: A method for manufacturing a positive plate of a rechargeable battery includes producing an insulation protective paste forming an insulation protective layer of the positive plate, the insulation protective paste including insulation particles, a binder, and a solvent and having a pH adjusted corresponding to a zeta potential at which the insulation particles do not aggregate, producing a positive composite material paste forming a positive composite material layer of the positive plate, the positive composite material paste including a positive active material, a conduction support, a binder, and a solvent, and a pH adjuster being added to the positive composite material paste to adjust a pH corresponding to a zeta potential at which the insulation particles aggregate, and simultaneously coating a positive current collector of the positive plate with the positive composite material paste and the insulation protective paste disposed adjacent to an end of the positive composite material paste.
    Type: Application
    Filed: November 30, 2022
    Publication date: June 8, 2023
    Applicants: PRIMEARTH EV ENERGY CO., LTD., TOYOTA JIDOSHA KABUSHIKI KAISHA, PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kazutaka YOSHIKAWA, Shotaro DEGUCHI, Ryotaro SAKAI, Yoshinori KUDO
  • Publication number: 20230170572
    Abstract: Each of a plurality of units includes a plurality of battery cells and a supporting member. The plurality of battery cells are arranged side by side in the first direction and each of the plurality of battery cells has a prismatic shape. The supporting member supports the plurality of battery cells. Each of the plurality of battery cells has a housing having an upper surface on which an electrode terminal is disposed and a lower surface facing the upper surface along a second direction orthogonal to the first direction. When each of the plurality of units is placed on the first plane, the supporting member is capable of supporting the plurality of battery cells such that the second direction is substantially parallel to a normal direction of the first plane and the electrode terminal is oriented in a direction away from the first plane.
    Type: Application
    Filed: November 2, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Kosyo ABE, Takahide TAKEDA, Keiichiro KOBAYASHI, Makoto OCHI, Mio TAKENO, Yasushi TSUCHIDA, Masaki KOIKE, Koji WATANABE, Seiichi SAKURAMOTO, Yuzo SUZUKI, Yasuo IKEDA, Kosuke IWASE
  • Publication number: 20230170591
    Abstract: A battery cell includes: an electrode assembly; an exterior container; two electrode terminals provided on an upper surface of the exterior container and arranged side by side in a first direction; and an insulating sheet that is in a form of a film and that is provided on the outer surface of the exterior container. The insulating sheet has a folded portion that reaches the upper surface from a short side surface of the exterior container. The folded portion includes a peak portion and valley portions, the peak portion protruding from the short side surface side to the two electrode terminals side along the first direction, the valley portions being located on both sides with respect to the peak portion in a second direction orthogonal to the first direction, each of the valley portions being recessed toward a side away from the two electrode terminals.
    Type: Application
    Filed: November 16, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Hiroki ISHII
  • Publication number: 20230170587
    Abstract: Provided is art that allows joining an external conductive member and a bus bar more stably. A method for producing a secondary battery disclosed herein has: an attachment step; an arrangement step; a covering step; and, a joining step. The external conductive member has a recess sunk from the upper surface, around a through-hole. In the joining step, the external conductive member and the terminal are joined in a state where an edge portion of a cover member is disposed between a planned joint portion, and an outer peripheral edge of the recess, in a cross-sectional view along a direction of penetration into the through-hole.
    Type: Application
    Filed: November 28, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventors: Hironori MARUBAYASHI, Ryoichi WAKIMOTO
  • Publication number: 20230170520
    Abstract: A herein disclosed manufacturing method of a secondary battery is a manufacturing method of a secondary battery that includes a wound electrode assembly and a battery case. The herein disclosed manufacturing method of the secondary battery comprising: an arranging step for arranging the plural wound electrode assemblies inside the battery case; a peeling step for peeling off at least one, among the positive electrode and the negative electrode, and the separator; and a liquid injection step for performing a liquid injection of the electrolyte solution into the battery case. At the peeling step, at least one, among the positive electrode and the negative electrode of each wound electrode assembly, and the separator are peeled off to make a state where a peeled area is formed on each of the plural wound electrode assemblies.
    Type: Application
    Filed: November 29, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Masao FUKUNAGA
  • Publication number: 20230170461
    Abstract: The herein disclosed nonaqueous electrolyte secondary battery includes an electrode assembly in which a positive electrode including positive electrode active layers, a negative electrode including negative electrode active layers, and a separator are provided. The negative electrode active material layer includes a first area between an end side and a position 5 mm away from the end side in the width direction. An end part of the positive electrode is opposed to at least a part of the first area. A thickness T1 at a central part of the positive electrode and a thickness T2 at the end part of the positive electrode satisfy 0.95<T2/T1<1.05. Regarding the negative electrode active material layer, a basis weight M1 at a central part of the negative electrode and a basis weight M2 of an area opposed to the positive electrode active material layer of the first area satisfy 0.95<M2/M1<1.
    Type: Application
    Filed: November 23, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Takashi HOSOKAWA
  • Publication number: 20230170594
    Abstract: A method of manufacturing battery including an electrode assembly having a positive electrode, a negative electrode, and a separator arranged between the positive electrode and the negative electrode, and a battery case configured to accommodate the electrode assembly. The separator is provided with adhesion layers formed on both surfaces of the separator. The method comprising: an arranging step for arranging the electrode assembly, in which the positive electrode and the separator are adhered by the adhesion layer and the negative electrode and the separator are adhered by the adhesion layer, inside the battery case; a peeling step for peeling off at least one, among the positive electrode and the negative electrode, and the separator on the electrode assembly; and a liquid injection step for performing a liquid injection of an electrolyte solution into the battery case after the peeling step.
    Type: Application
    Filed: November 29, 2022
    Publication date: June 1, 2023
    Applicant: PRIME PLANET ENERGY & SOLUTIONS, INC.
    Inventor: Masao FUKUNAGA