Abstract: A composition for preparing a rigidified fabric made of heat resistant fibers or threads of heat resistant fibers, preferably of woven threads made of heat resistant fibers, said composition comprising a mixture of a product A and a product B, the product A being obtained by polymerization of carbohydrate units, natural or synthetic, preferably a saccharide, and more preferably a sugar such as glucose, fructose, galactose, sucrose, maltose, lactose, etc.; and the product B consisting of at least one additive such as a binding agent. A method for preparing said composition, a method for preparing a rigidified fabric of heat resistant fibers, the method for the manufacture of filtering devices, filtering devices so obtained, their use for the filtering of metal, and installation and process involving said filtering devices.

Abstract: A scrap submergence device having an open top chamber including walls constructed of a heat resistant material is provided. The chamber includes an inlet in the side wall of the chamber for receiving molten metal, an outlet in the side wall of said chamber, and an interior wall extending from the base wall. The interior wall has a height lower than a height of the at least one side wall. The inlet is disposed on a first side of the interior wall and the outlet is disposed on a second side of the interior wall.

Abstract: During the glass bottle forming process a pair of arms is used to form the bottle one after another is rapid succession; a bottle is formed in a glass machine in approximately three to four seconds. The machine is exposed to extremes in temperature as well as extremes in pressure. One of the chief issues with the operation of this machine are the interruption of use of the machine if the machine should fail or begin to produce defective bottles. Any shutdown of the machine leads to disruption in production and is unwelcome.

Abstract: A metal scrap submergence device comprising an open top chamber including walls of a heat resistant material, an inlet positioned in the chamber, an outlet positioned in the base of the chamber, and a ramp adjacent the side wall of the chamber. The device further including a removable vane, an inwardly or outwardly sloped ramp surface, and/or diverter.

Abstract: A molten metal pump assembly (10) and method to fill complex molds with molten metal, such as aluminum. The pump assembly includes an elongated shaft (16) connecting a motor (14) to an impeller (22). The impeller is housed within a chamber (18) of a base member such that rotation of the impeller draws molten metal into the chamber at an inlet (48) and forces molten aluminum through an outlet (50). A first bearing (36) is adapted to support the rotation of the impeller at a first radial edge (32) and a second bearing (38) is adapted to support the rotation of the impeller at a second radial edge. A bypass gap (60) is interposed between the second bearing and the second radial edge. Molten metal leaks through the bypass gap at a predetermined rate to manipulate a flow rate and a head pressure of the molten metal such that precise control of the flow rate is achieved.

Abstract: A molten metal pump includes an impeller, a pump base housing at least partially enclosing the impeller, a shaft connected to the impeller, a motor connected to the shaft, a motor mount plate for supporting the motor; and a post for connecting the motor mount plate to the pump base housing. The molten metal pump can include a connector that connects the post to the motor mount plate. The molten metal pump can include a socket for connecting the shaft to the motor. The shaft can comprise an assembly including an elongated metal rod having a first end and a second end and a metal non-circular drive member attached at the second end of the elongated metal rod.

Abstract: A metal scrap submergence device comprising an open top chamber including walls of a heat resistant material, an inlet positioned in a side wall of the chamber, an outlet positioned in the base of said chamber, and a ramp adjacent said side wall of the chamber. The side wall further includes a feature affecting molten metal flow. The feature can include, for example, a baffle, a vane, a passage, a diverging or converging shape and combinations thereof. Similarly, the molten metal flow can be affected by slanting the ramp inwardly or outwardly.

Abstract: According to a first embodiment, a dryer for removing hydrocarbons and/or moisture from metal chips is provided. The dryer includes a top portion and a base portion. The top portion comprises an elongated tubular chamber containing a scrap conveyor. The base portion comprises a burner, a heat exchanger, a high temperature VOC elimination chamber and a vent for returning reduced VOC gasses to the top portion. The top portion is configured to receive the metal chips at an inlet and transport the metal chips to an outlet while receiving heated air from the base portion.

Abstract: The method is for use with a substrate having a plurality of parallel channels extending therethrough. In the method, the steps comprise: filling a selected plurality of the channels with a granular material; and consolidating the granular material through heat. The selected plurality of channels is selected to produce a wall that separates the substrate into: a first portion having a first plurality of the parallel channels extending therethrough; and a second portion having a second plurality of the parallel channels extending therethrough.

Abstract: The present invention is directed to a molten metal pump comprising an elongated pumping chamber tube with a base end and an open top end. A shaft extends into the tube and rotates an impeller therein, the impeller rotates proximate the base end. The tube has a diameter at least 1.1 times the diameter of the impeller. The pumping chamber tube preferably has a length at least three times the height of the impeller. The base end includes an inlet and the top end includes a tangential outlet. Rotation of the impeller draws molten metal into the pumping chamber and creates a rotating equilibrium vortex that rises up the walls of the pumping chamber. The rotating vortex adjacent the top end exists the device cia the tangential outlet.

Abstract: A metal scrap submergence device having an open top chamber including side and base walls of a heat resistant material. An inlet is included in a side or base wall of the chamber for receiving molten metal. An outlet is included in the base of the chamber. A ramp extends from the side wall of the chamber to an inner column defining the outlet. The ramp includes a first edge adjacent the side wall and second interior edge adjacent the inner column. The working surface of the ramp between the first and second edges is concave. The inner column includes an end wall disposed opposite the chamber base, the end wall includes rounded inner and outer edges.

Abstract: In accordance with one aspect of an exemplary embodiment, a furnace including a charge well is provided. The charge well comprises an open top chamber including side and base walls of a heat resistant material. An inlet is provided in a side wall of the chamber for receiving molten metal. A ramp is provided adjacent the side wall and an inner wall forms a central cavity. The ramp is disposed between the inner wall and the side wall. The ramp is generally inclined from an intersection with the base wall to adjacent a top surface of the inner wall. The cavity is in fluid communication with an outlet. A passage in the inner wall provides fluid communication between the inlet and the cavity. The inlet and an outlet each receives a conduit and at least one of the conduits can include an elbow joint.

Abstract: A preheat charging system for preheating scrap metal prior to delivery to a melting furnace. The system includes a preheating station having a heating chamber adapted to receive scrap metal. Hot gas from a burner chamber is circulated around the scrap metal. The burner chamber is adapted to receive exhaust gas from a hot exhaust gas source such as a melting furnace. A burner apparatus is mounted within the burner chamber in a flow path of an exhaust inlet port. The burner is configured to supply supplemental heat on demand to the heating chamber to supplement the hot exhaust gas. A first fan can be provided to direct exhaust air from a furnace to the burner chamber. A second fan can be provided for directing air into the burner apparatus.

Abstract: According to another embodiment, a molten metal impeller comprised of a generally cylindrical body including a plurality of passages extending from a top surface to a side wall and a cap member secured to a top surface of the body. The cap member is shaped cooperatively to overlay the cylindrical body. The cap member includes a first side seated on the top surface and a second opposed side. The top surface includes one of a notch or a protrusion and the first side of the cap member includes one of a notch or a protrusion oriented to mate with the notch or protrusion of the body.

Abstract: According to a first embodiment, a refractory orifice ring of a glass forming apparatus is provided. The orifice ring includes an annular side wall and a base wall. At least one discharge hole is formed in the base wall. The discharge hole includes a top opening and a bottom opening, wherein the top opening has a surface area greater than a surface area of the bottom opening.

Abstract: A flux injector apparatus and method adapted to distribute a predetermined amount of flux to an associated pool of molten aluminum. The flux injector apparatus includes a pressurized tank adapted to store and feed the flux under pressure. A feed mechanism operative to discharge a predetermined amount of flux to an outlet and a controller for monitoring and operating the apparatus. The feed mechanism includes a housing having an inner wall defining a cavity with an inlet and an outlet. A feed wheel is positioned within the cavity and operative to receive a predetermined amount of flux from the inlet, translate the flux within the cavity and discharge the predetermined amount of flux through the outlet of the pressurized tank.

Abstract: A pump for processing molten metal having an enlarged tubular body which houses a centrifugal pump at its bottom end. The bottom end has a concave curved shape whose shape is a function of the particular type of vortex to be created for the application at hand. This curved portion of the body receives the ejected molten metal from the impeller and forms an uplifting axial vortex within the tubular section of the body. The pump is designed to cooperate synergistically with said body such that the uplifting axial vortex to climb up the inner wall of the body up to and out of an outlet formed in the upper end of the body. A radial vane impeller is formed in the back plate of the impeller. When the impeller is rotated, solid particles introduced into the body are accelerated radially by the back plate impeller into the vortex.

Abstract: A quick change conveyor roll assembly for metal or glass processing comprising an inner roll shaft having a rigid and elongated cylindrical surface supported and rotationally driven by an associate rotor mean. At least one removable spool having a cylindrical body with a first diameter, a hollow interior therethrough and a collar rigidly adapted at a first end, the collar having a second diameter whereby the second diameter is greater than the first diameter. At least one removable and replaceable insulated roll sleeve being slidably mounted over at least a portion of said removable spool and abutting said collar, the insulated roll sleeve including at least one layer of an insulation material and a securing means operably adjustable to hold said roll sleeve about said removable spool at a second end in a predetermined location on said inner roll shaft.

Abstract: The method is for use with a substrate having a plurality of parallel channels extending therethrough. In the method, the steps comprise: filling a selected plurality of the channels with a granular material ; and consolidating the granular material through heat. The selected plurality of channels is selected to produce a wall that separates the substrate into: a first portion having a first plurality of the parallel channels extending therethrough; and a second portion having a second plurality of the parallel channels extending therethrough.

Abstract: A coupling for a molten metal processing system to provide coupling for rotor/shaft systems which has a heat break to prevent heat flow to a motor. A cross sectional area reduction provides a restriction which reduces heat transmission through a conductive material to restrict heat flow to a motor, which will ultimately extend the life of the motor.