Patents Assigned to Rohm GmbH
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Publication number: 20230212333Abstract: A thermoplastic moulding composition has improved weathering resistance. A process for producing the thermoplastic moulding composition involves providing a thermoplastic polymer and adding at least one colouring preparation. Injection moulded parts and extruded parts can be composed of the thermoplastic moulding composition.Type: ApplicationFiled: June 9, 2021Publication date: July 6, 2023Applicant: Röhm GmbHInventors: Ursula GOLCHERT, Stefan Nau, Ernst Becker
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Publication number: 20230203313Abstract: A process can be used for manufacturing a coloured moulding composition with an improved optical appearance and a particularly high thermal stability. The process involves providing a thermoplastic polymer and adding a colouring preparation, or a liquid composition or a master batch containing the colouring preparation. Injection moulded parts and extruded parts can be composed of the coloured moulding composition.Type: ApplicationFiled: June 9, 2021Publication date: June 29, 2023Applicant: Röhm GmbHInventors: Ursula Golchert, Ralf Richter, Jörg Kraft, Gerald Dietrich, Ernst Becker, Stefan Nau
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Patent number: 11680033Abstract: A process and a preparation plant prepares methacrolein from formaldehyde and propionaldehyde, in presence of water and a homogeneous catalyst based at least on an acid and a base. A reaction mixture is introduced into a methacrolein workup plant and separated in a first distillation column, into a first distillation mixture in a gas phase at the top and a second distillation mixture in a liquid phase at the bottom. The first distillation mixture is condensed and, in a first phase separator, the organic phase and the aqueous phase of the condensate are separated from one another. The aqueous phase is introduced into a second distillation column, that is not part of the methacrolein workup plant, and is separated into a third distillation mixture in a gas phase at the top and a fourth distillation mixture at the bottom. The third distillation mixture is introduced into the methacrolein workup plant.Type: GrantFiled: August 20, 2020Date of Patent: June 20, 2023Assignee: Röhm GmbHInventors: Rudolf Burghardt, Steffen Krill, Florian Zschunke, Eduard Rundal, Torsten Panak, Daniel Helmut König
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Publication number: 20230183405Abstract: Free radical-curing (meth)acrylate resins contain stabilizers and acidic adhesion promoters. The (meth)acrylate resins are characterized by particularly high storage stability, even at relatively high temperatures, and a concomitant increase in the activity of the accelerator present in the (meth)acrylate resin. The special stabilizers increase the storage stability, give rise to a rapid cure rate, and make the curing properties insensitive to the acidic adhesion promoters present alongside them. This makes it possible for very good adhesion to a wide variety of materials and thus a broader field of use.Type: ApplicationFiled: April 15, 2021Publication date: June 15, 2023Applicant: Röhm GmbHInventors: Alexander KLEIN, Janos LOTZ
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Publication number: 20230174456Abstract: A process can be used for producing hydroxyalkyl (meth)acrylate esters, in particular hydroxyethyl methacrylate (HEMA). The process involves a first reaction of (meth)acrolein with at least one polyhydric alcohol, in particular ethylene glycol, in the presence of a first catalyst C1, wherein a first reaction product containing a cyclic acetal is obtained. The process then involves a second reaction of the first reaction product with oxygen in the presence of a second catalyst C2, wherein a second reaction product containing at least one hydroxyalkyl (meth)acrylate ester is obtained. After the first reaction, water and optionally further components, in particular (meth)acrolein and/or the polyhydric alcohol, e.g. ethylene glycol, are at least partially removed from the first reaction product.Type: ApplicationFiled: April 19, 2021Publication date: June 8, 2023Applicant: Röhm GmbHInventors: Andreas RÜHLING, Steffen Krill, Florian Zschunke, Belaid Ait Aissa
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Publication number: 20230174799Abstract: A novel reaction system can be used for intumescent coating. Intumescent coatings are used in particular for the protection of metallic building components, such as girders in building construction. In the event of a fire, such coatings undergo reactive foaming that results in the formation on the metal girder of a fireproof insulating layer having low thermal conductivity and, through the insulation that this creates, retards any early, thermal-induced failure of the building component. Resin systems having improved low-temperature flexibility can be used to ensure good metal adhesion and impact resistance even at low temperatures, while avoiding the polymer components that are otherwise customary in resin systems.Type: ApplicationFiled: April 15, 2021Publication date: June 8, 2023Applicant: Röhm GmbHInventors: Alexander Klein, Janos Lotz
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Patent number: 11661395Abstract: A process produces methyl methacrylate by direct oxidative esterification of methacrolein. Methyl methacrylate is used in large amounts for producing polymers and copolymers with other polymerizable compounds. An optimized workup of the reactor discharge from the oxidative esterification of methacrolein allows for co-discharged fine catalyst particles to be very efficiently separated and optionally removed or recycled. In addition, this process can reduce the formation of byproducts in extended continuous operation compared to known variant. A reactor system contains stirrer configurations which allow virtually abrasion-free operation and thus a catalyst on-stream time of several years.Type: GrantFiled: May 25, 2022Date of Patent: May 30, 2023Assignee: Röhm GmbHInventors: Steffen Krill, Andreas Rühling, Belaid Ait Aissa
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Patent number: 11661392Abstract: An improved process can be used for the production of methacrylates, in particular methacrylic acid and/or methyl methacrylate (MMA). Specific embodiments of this process can be used for the safe and efficient production of these products from C-4-based raw materials, in particular those based on isobutylene or tert-butanol as raw materials. With this novel process, it is possible to operate such processes for a longer period of time without any safety or cleaning related shutdowns. This makes it possible to carry out such processes as simple, economic, and environmentally friendly as possible.Type: GrantFiled: March 25, 2021Date of Patent: May 30, 2023Assignee: Röhm GmbHInventors: Steffen Krill, Jalyn Deng, Markus Maier
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Publication number: 20230150912Abstract: A process can be used for preparing methyl methacrylate (MMA), by direct oxidative esterification of methacrolein. The MMA and polymers produced therefrom feature a very low yellowness index. A workup of the reactor output from the oxidative esterification of methacrolein allows for particularly discolouring by-products to be removed or degraded without significant MMA losses.Type: ApplicationFiled: November 9, 2022Publication date: May 18, 2023Applicant: Röhm GmbHInventor: Steffen Krill
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Publication number: 20230120483Abstract: An innovative reactive resin system can be used for intumescent coating. Intumescent coatings are used in particular for fire protection of metallic components, such as girders in structural engineering. In a fire scenario, these coatings are reactively foamed and so form a fire-resistant insulating layer with low thermal conductivity around the metal girder, with the resultant insulation retarding premature failure of this component. The resin systems are prepared by an innovative process where the monomer fraction is polymerized only up to a maximum degree of 70%. The glass transition temperature of this polymeric component of the resultant composition is particularly low.Type: ApplicationFiled: February 26, 2021Publication date: April 20, 2023Applicant: Röhm GmbHInventors: Bruno Keller, Sven Balk
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Publication number: 20230124059Abstract: An improved process can be used for the production of methacrylates, in particular methacrylic acid and/or methyl methacrylate (MMA). Specific embodiments of this process can be used for the safe and efficient production of these products from C-4-based raw materials, in particular those based on isobutylene or tort-butanol as raw materials. With this novel process, it is possible to operate such processes for a longer period of time without any safety or cleaning related shutdowns. This makes it possible to carry out such processes as simple, economic, and environmentally friendly as possible.Type: ApplicationFiled: March 25, 2021Publication date: April 20, 2023Applicant: Röhm GmbHInventors: Steffen KRILL, Jalyn Deng, Markus Maier
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Publication number: 20230096748Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage: and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.Type: ApplicationFiled: November 23, 2022Publication date: March 30, 2023Applicant: Röhm GmbHInventors: Florian ZSCHUNKE, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
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Publication number: 20230080750Abstract: A process can be used for producing methacrylic acid or a methacrylic acid ester. The process involves producing acrolein, reacting the produced acrolein with hydrogen to produce propanal, reacting the propanal with formaldehyde to produce methacrolein, and oxidizing the methacrolein in the presence of an oxygen containing gas and optionally an alcohol, to obtain methacrylic acid or methacrylic acid ester.Type: ApplicationFiled: November 17, 2022Publication date: March 16, 2023Applicant: Röhm GmbHInventors: Alexander MAY, Steffen Krill, Marcel Treskow, Diego Carambia, Gabriel Avella
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Patent number: 11560350Abstract: A process for producing alkyl methacrylates, in particular methyl methacrylate (MMA), includes production of methacrolein (MAL) in a first reaction stage; direct oxidative esterification (DOE) of the methacrolein with an alcohol, preferably methanol, to afford an alkyl methacrylate in a second reaction stage; and workup of the alkyl methacrylate crude product from the second reaction stage. An optimized workup of the reactor output from the oxidative esterification of methacrolein involves minimizing the amount of employed water, the amount of employed acid, and/or the amount of aqueous waste streams, through an optimized recycling of the generated process water streams.Type: GrantFiled: September 15, 2020Date of Patent: January 24, 2023Assignee: Röhm GmbHInventors: Florian Zschunke, Belaid Ait Aissa, Andreas Rühling, Gerhard Kölbl, Steffen Krill, Daniel Helmut König
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Patent number: 11542218Abstract: A process and a preparation plant can prepare methacrolein from formaldehyde and propionaldehyde in the presence of a homogeneous catalyst mixture based at least on an acid and a base. For a good workup of the reaction mixture leaving the reactor, with a good energy balance and where the process has simplified apparatus implementation, the liquid reaction mixture under pressure is expanded in an expansion vessel and separated into a first expansion mixture in a gas phase and a second expansion mixture in a liquid phase. The first expansion mixture is condensed in a first condenser and the second expansion mixture is introduced into a first distillation column and separated therein, into a first distillation mixture in a gas phase at the top and a second distillation mixture in a liquid phase at the bottom. The first distillation mixture is condensed in the first condenser.Type: GrantFiled: August 20, 2020Date of Patent: January 3, 2023Assignee: Röhm GmbHInventors: Rudolf Burghardt, Steffen Krill, Florian Zschunke, Eduard Rundal, Torsten Panak, Daniel Helmut König
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Publication number: 20220388942Abstract: A novel process can be used for purifying methyl methacrylate (MMA) contaminated with low-boiling components by distillation, where the process involves producing MMA by oxidative esterification, and a crude product containing methyl propionate (MP), methyl isobutyrate (MIB), and methacrolein (MAL) as low-boiling components. The process is compatible with MMA produced from C2-based methacrolein containing the low-boiling components specified.Type: ApplicationFiled: September 10, 2020Publication date: December 8, 2022Applicant: Röhm GmbHInventors: Steffen Krill, Daniel Helmut König, Belaid Ait Aissa
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Publication number: 20220388941Abstract: A novel process can be used for a heterogeneously catalysed oxidation reaction, in the presence of a pulverulent noble metal-containing catalyst, where (meth)acrolein, an alkyl alcohol, in particular methanol, and an oxygen-containing gas are converted to an alkyl (meth)acrylate, in particular methyl (meth)acrylate. A corresponding reactor suitable for performing the reaction is also useful. The process allows for an effective retention of the particulate catalyst and the continuous discharge of fines fractions of the catalyst powder which are present, particularly in a fresh catalyst batch as a consequence of its preparation. Such fines fractions may also be produced by abrasion during the reaction. The process allows for effective recycling, recovery, and utilization of these discharged catalyst fractions.Type: ApplicationFiled: May 25, 2022Publication date: December 8, 2022Applicant: Röhm GmbHInventors: Steffen KRILL, Belaid Ait Aissa, Andreas Rühling, Mounir Stitou, Andreas Gräff, Olaf Merker
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Publication number: 20220380293Abstract: A process produces methyl methacrylate by direct oxidative esterification of methacrolein. Methyl methacrylate is used in large amounts for producing polymers and copolymers with other polymerizable compounds. An optimized workup of the reactor discharge from the oxidative esterification of methacrolein allows for co-discharged fine catalyst particles to be very efficiently separated and optionally removed or recycled. In addition, this process can reduce the formation of byproducts in extended continuous operation compared to known variant. A reactor system contains stirrer configurations which allow virtually abrasion-free operation and thus a catalyst on-stream time of several years.Type: ApplicationFiled: May 25, 2022Publication date: December 1, 2022Applicant: Röhm GmbHInventors: Steffen KRILL, Andreas Rühling, Belaid Ait Aissa
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Publication number: 20220363901Abstract: A mixture contains at least one polyether block amide (PEBA) and at least one poly(meth)acrylate, selected from poly(meth)acrylimides, poly-alkyl(meth)acrylates, and mixtures thereof. The mass ratio of PEBA to poly(meth)acrylate is 95:5 to 60:40. The polyalkyl(meth)acrylate contains 80% by weight to 99% by weight of methyl methacrylate (MMA) units and 1% by weight to 20% by weight of C1-C10-alkyl acrylate units, based on the total weight of polyalkyl(meth)acrylate. The mixture can be processed to give foamed mouldings. The mouldings can he used in footwear soles, stud material, insulation or insulating material, damping components, lightweight components, or in a sandwich structure.Type: ApplicationFiled: October 16, 2019Publication date: November 17, 2022Applicants: Röhm GmbH, Evonik Operations GmbHInventors: Kathrin Salwiczek, Alexander Richter, Christine Weiß, Wolfgang Luley, Andreas Weber, Lukas Friedrich Dössel, David Bailey, Ralf Richter, Steffen Krill, Johannes Vorholz, Maren Kuhn
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Publication number: 20220363625Abstract: A process can be used for preparing methyl methacrylate by direct oxidative esterification of methacrolein. Methyl methacrylate is used in large amounts for preparing polymers and copolymers with other polymerizable compounds. In addition, methyl methacrylate is an important synthesis unit for a variety of specialty esters based on methacrylic acid (MAA) which can be prepared by transesterification with the appropriate alcohol. There is consequently a great interest in very simple, economic and environmentally friendly processes for preparing this starting material. A corresponding optimized workup of the reactor output from the oxidative esterification of methacrolein, through which unconverted methacrolein (MAL) can be recycled very efficiently, is useful. In addition, the process can be carried out in a manner which compared to known variants is markedly more energy- and water-saving.Type: ApplicationFiled: August 20, 2020Publication date: November 17, 2022Applicant: Röhm GmbHInventor: Steffen Krill