Patents Assigned to Sasol Technology (Proprietary) Limited
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Patent number: 9533922Abstract: A process for the oligomerization of ethylene to predominantly 1-hexene or 1-octene or mixtures of 1-hexene and 1-octene includes contacting ethylene with a catalyst under ethylene oligomerization conditions. The catalyst comprises a source of chromium, a diphosphine ligating compound, and optionally an activator. The diphosphine ligating compound includes at least one optionally substituted fused cyclic structure including at least two rings, the optionally substituted fused cyclic structure including a 5- to 7-membered aromatic first ring bonded to a phosphorus atom, the aromatic first ring being fused to a 4- to 8-membered heterocyclic second ring, the heterocyclic second ring including a heteroatom which is separated by two ring atoms along the shortest connecting path from the phosphorous atom that is bonded to the first aromatic ring.Type: GrantFiled: May 6, 2014Date of Patent: January 3, 2017Assignee: Sasol Technology (Proprietary) LimitedInventors: Munaka Christopher Maumela, Moses Mokgolela Mogorosi, Molise Stephen Mokhadinyana, Matthew James Overett, Kevin Blann, Cedric Wahl Holzapfel
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Patent number: 9527061Abstract: A process for preparing a catalyst precursor includes forming a slurry of particles of an insoluble metal compound, where the metal of the insoluble metal compound is an active catalyst component, with particles and/or one or more bodies of a pre-shaped catalyst support in a carrier liquid. The particles of the insoluble metal compound are thus contacted with the particles and/or the one or more bodies of the pre-shaped catalyst support. A treated catalyst support is thereby produced. Carrier liquid is removed from the slurry to obtain a dried treated catalyst support, which either directly constitutes the catalyst precursor, or is optionally calcined to obtain the catalyst precursor.Type: GrantFiled: April 28, 2011Date of Patent: December 27, 2016Assignees: SASOL TECHNOLOGY (PROPRIETARY) LIMITED, BASF NEDERLAND B.V.Inventors: Albertus Jacobus Sandee, Robert Johan Andreas Maria Terorde
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Patent number: 9522856Abstract: A process (10) for oligomerising a hydrocarbon to form at least one co-monomer product (22) includes feeding a hydrocarbon reactant and organic liquid diluent solvent (32) into an oligomerisation reactor (12). The organic liquid diluent solvent has a normal boiling point below the normal boiling point of 1-hexene but above ?20° C., or the organic diluent solvent is in the form of a solvent admixture with at least 70% by mass of the solvent admixture constituting organic diluent solvents having a normal boiling point below the normal boiling point of 1-hexene but above ?20° C. The oligomerisation reactor (12) holds at least one co-monomer product formed in the oligomerisation reactor admixed with a catalyst system (25) introduced into the oligomerisation reactor (12). The catalyst system (25) includes a catalyst dissolved in at least one catalyst solvent.Type: GrantFiled: May 8, 2013Date of Patent: December 20, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Denise Louisette Venter, Kenny Tenza, Palesa Nongodlwana, Matthew James Overett, Kevin Blann, Nicolaus Ladislaus Stark, Craig McGregor, Richard Neil Walsh
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Patent number: 9499456Abstract: A process for the tetramerisation of ethylene under solution phase conditions is carried out in the presence of an activated catalyst at a temperature above 80° C. and up to a temperature of about 115° C. The activated catalyst is provided by combining a source of chromium, a diphosphine ligating compound and optionally a catalyst activator or combination of catalyst activators. The process forms at least 30% 1-octene and a polyethylene co-product that, together with any other reaction products, remains substantially dissolved in the liquid phase. The polyethylene co-product has a weight average molecular weight (Mw) of less than 200 000 g/mol, a number average molecular weight (Mn) of less than 3 000 g/mol, and a melt flow index of more than 20 g/10 minutes.Type: GrantFiled: May 8, 2013Date of Patent: November 22, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Matthew James Overett, Elzet Grobler, Stephen John Evans, Kevin Blann
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Patent number: 9487456Abstract: A process for the tetramerisation of ethylene under solution phase conditions is carried out in the presence of an activated catalyst at a temperature above 80° C. and up to a temperature of about 130° C. The activated catalyst is provided by combining a source of chromium, a ligating compound, which ligating compound includes at least one fluorine substituted hydrocarbyl group, organoheteryl group, or heterohydrocarbyl group, and optionally a catalyst activator or combination of catalyst activators.Type: GrantFiled: May 8, 2013Date of Patent: November 8, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Matthew James Overett, Munaka Christopher Maumela, Moses Mokgolela Mogorosi, Hulisani Maumela, Molise Stephen Mokhadinyana
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Patent number: 9487710Abstract: A process for producing at least one product from at least one gaseous reactant includes feeding the gaseous reactant, as a gaseous feed or as part of a gaseous feed which is at an inlet superficial gas velocity of at least 0.5 m/s, into a vessel holding an expanded slurry bed of solid catalyst particles suspended in a suspension liquid so that the gaseous reactant can bubble upwardly through the slurry bed. The slurry bed has a catalyst loading of at least 20% by volume of degassed slurry. The gaseous reactant is allowed to react catalytically at a pressure above atmospheric pressure as the gaseous reactant bubbles upwardly through the slurry bed to produce at least one product. The product and any unreacted gaseous reactant are withdrawn from the vessel.Type: GrantFiled: May 30, 2012Date of Patent: November 8, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventor: Berthold Berend Breman
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Publication number: 20160310925Abstract: A method is provided of shutting down an operating three-phase slurry bubble column reactor (10) having downwardly directed gas distribution nozzles (30) submerged in a slurry body (19) of solid particulate material suspended in a suspension liquid contained inside a reactor vessel (12), with the gas distribution nozzles (30) being in flow communication with a gas feed line (26) through which gas is being fed to the gas distribution nozzles (30) by means of which the gas is injected downwardly into the slurry body (19). The method includes abruptly stopping flow of gas from the gas feed line (26) to the gas distribution nozzles (30) to trap gas in the gas distribution nozzles (30) thereby to inhibit slurry ingress upwardly into the gas distribution nozzles (30).Type: ApplicationFiled: December 4, 2014Publication date: October 27, 2016Applicant: SASOL TECHNOLOGY PROPRIETARY LIMITEDInventors: André Peter Steynberg, Darrell Duane Kinzler
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Patent number: 9447202Abstract: A process for oligomerization of an olefinic compound for producing an oligomeric product is carried out in the presence of an activated catalyst, a non-metal oxygen containing additive and optionally a zinc compound. The oligomerization catalyst is an activated catalyst, which is provided by combining a source of chromium, a ligating compound, and a catalyst activator or combination of catalyst activators. The non-metal oxygen containing additive is present in an amount such that the ratio of the molar amount of the non-metal oxygen containing additive to the molar amount of chromium in the source of chromium per 106 g/g Cr productivity is between 0.01 and 400.Type: GrantFiled: May 8, 2013Date of Patent: September 20, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Martin John Hanton, David Matthew Smith, William Fullard Gabrielli, Stephen John Evans
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Patent number: 9399179Abstract: A process (10) to separate a multi-component hydrocarbon stream (26) comprising ethylene, at least one polymer and other components includes flashing the multi-component hydrocarbon stream in a first flash stage (12) from an elevated pressure of more than 30 bar(a) and an elevated temperature in the range of 150° C. to 135° C. to a flash pressure in the range of 10 bar(a) to 30 bar(a), producing a first ethylene-containing vapor overheads product (28) at a pressure in the range of 10 bar(a) to 30 bar(a) and a first flash stage bottoms product (30.1) which includes some ethylene, the at least one polymer and some of the other components. The flash pressure and the elevated temperature of the multi-component hydrocarbon stream (26) are selected such that the first flash stage bottoms product (30.1) has a concentration of the at least one polymer of less than 5% by mass to render the viscosity of the first flash stage bottoms product (30.1) at the temperature of the first flash stage bottoms product (30.Type: GrantFiled: May 8, 2013Date of Patent: July 26, 2016Assignee: SASOL TECHNOLOGY PROPRIETARY LIMITEDInventors: Denise Louisette Venter, Natasha Brigman, Tyrone McKnight, Kevin Blann, Stephen John Evans
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Patent number: 9387463Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst includes, in a carbide formation step, treating an initial catalyst precursor comprising a catalyst support supporting cobalt and/or a cobalt compound, with a CO containing gas at a temperature T. T is from 200° C. to 280° C. The cobalt or cobalt compound is converted to cobalt carbide thereby obtaining a cobalt carbide containing catalyst precursor. The CO containing gas (when it contains H2) does not have a CO to H2 molar ratio equal to or less than 33:1. The carbide formation step is carried out under non-oxidative conditions. In a subsequent activation step, the cobalt carbide containing catalyst precursor is subjected to treatment with a hydrogen containing gas at a temperature T2. T2 is at least 300° C. The cobalt carbide is converted to cobalt metal thereby activating the cobalt carbide containing catalyst precursor and obtaining a cobalt-containing hydrocarbon synthesis catalyst.Type: GrantFiled: October 7, 2013Date of Patent: July 12, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventor: Hendrik Van Rensburg
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Patent number: 9327273Abstract: A method of preparing a catalyst precursor comprises contacting a catalyst support material with a tungsten compound, to obtain a tungsten-containing catalyst support material. The tungsten-containing catalyst support material is calcined at a temperature above 900° C. to obtain a modified catalyst support. A precursor compound of an active catalyst component is introduced onto and/or into the modified catalyst support thereby to obtain a catalyst precursor.Type: GrantFiled: January 5, 2012Date of Patent: May 3, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Sean Barradas, Jacobus Lucas Visagie, Lesibana Peter Ledwaba, Dirk Niemeyer
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Patent number: 9309166Abstract: A method of preparing a modified catalyst support comprises contacting a catalyst support material with a modifying component precursor in an impregnating liquid medium. The impregnating liquid medium comprises a mixture of water and an organic liquid solvent for the modifying component precursor. The mixture contains less than 17% by volume water based on the total volume of the impregnating liquid medium. The modifying component precursor comprises a compound of a modifying component selected from the group consisting of Si, Zr, Co, Ti, Cu, Zn, Mn, Ba, Ni, Al, Fe, V, Hf, Th, Ce, Ta, W, La and mixtures of two or more thereof. A modifying component containing catalyst support material is thus obtained. Optionally, the modifying component containing catalyst support material is calcined at a temperature above 100° C. to obtain a modified catalyst support.Type: GrantFiled: November 30, 2012Date of Patent: April 12, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Jacobus Lucas Visagie, Tanja Allers, Frederik Marie Paul Rafael Van Laar, Frederik Borninkhof, Jana Heloise Taljaard, Rita Meyer
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Publication number: 20160083311Abstract: A process for the oligomerisation of ethylene to predominantly 1-hexene or 1-octene or mixtures of 1-hexene and 1-octene includes contacting ethylene with a catalyst under ethylene oligomerisation conditions. The catalyst comprises a source of chromium, a diphosphine ligating compound, and optionally an activator. The diphosphine ligating compound includes at least one optionally substituted fused cyclic structure including at least two rings, the optionally substituted fused cyclic structure including a 5- to 7-membered aromatic first ring bonded to a phosphorus atom, the aromatic first ring being fused to a 4- to 8-membered heterocyclic second ring, the heterocyclic second ring including a heteroatom which is separated by two ring atoms along the shortest connecting path from the phosphorous atom that is bonded to the first aromatic ring.Type: ApplicationFiled: May 6, 2014Publication date: March 24, 2016Applicant: SASOL TECHNOLOGY (PROPRIETARY LIMITED)Inventors: Munaka Christopher MAUMELA, Moses Mokgolela MOGOROSI, Molise Stephen MOKHADINYANA, Matthew James OVERETT, Kevin BLANN, Cedric Wahl HOLZAPFEL
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Patent number: 9248435Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst includes calcining an initial catalyst precursor comprising a catalyst support supporting a cobalt compound, by heat treating the initial catalyst precursor under non-reducing conditions in order to decompose the cobalt compound and/or to cause the cobalt compound to react with oxygen, thereby to obtain a calcined initial catalyst precursor. A cobalt compound is introduced onto and/or into the calcined initial catalyst precursor so that the calcined initial catalyst precursor supports this cobalt compound thereby obtaining a subsequent catalyst precursor. The subsequent catalyst precursor is directly subjected to reduction conditions to activate the subsequent catalyst precursor, thereby to obtain a cobalt-containing hydrocarbon synthesis catalyst.Type: GrantFiled: August 31, 2012Date of Patent: February 2, 2016Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventor: Hendrik Van Rensburg
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Patent number: 9205409Abstract: A process for preparing a cobalt-containing hydrocarbon synthesis catalyst precursor includes calcining a loaded catalyst support comprising a catalyst support supporting a cobalt compound. The calcination includes subjecting the loaded catalyst support to heat treatment by heating the loaded catalyst support to a temperature, T, of at least 220° C. at a heating rate below 10° C./minute, and effecting gas flow at a space velocity of at least 9 m3n/kg cobalt compound/hour over the loaded catalyst support during at least part of the heating. The cobalt-containing hydrocarbon synthesis catalyst precursor is thereby produced.Type: GrantFiled: April 25, 2012Date of Patent: December 8, 2015Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Cornelia Carolina Eloff, Jan Van De Loosdrecht, Jacobus Lucas Visagie, Hendrik Van Rensburg
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Process and installation for making protected catalyst bodies by means of a molten organic substance
Patent number: 9114388Abstract: A process for handling an active catalyst includes introducing a mixture of active catalyst particles and a molten organic substance, which is at a temperature T1, and which sets at a lower temperature T2 so that T2<T1, into a mold. The mold is submerged in a cooling liquid, so as to cool the organic substance down to a temperature T3, where T3?T2. In this fashion, a casting comprising an organic substance matrix in which the active catalyst particles are dispersed, is obtained.Type: GrantFiled: December 30, 2013Date of Patent: August 25, 2015Assignees: SASOL TECHNOLOGY (PROPRIETARY) LIMITED, BASF NEDERLAND B.V.Inventor: Zofia Anna Brodziak -
Patent number: 9096486Abstract: A process for polymerizing or oligomerizing a hydrocarbon includes feeding a liquid hydrocarbon reactant and a liquid evaporative cooling medium into a bulk liquid phase which includes polymeric or oligomeric product admixed with a catalyst, and allowing at least a portion of the liquid hydrocarbon reactant and the liquid evaporative cooling medium to vaporize to form bubbles rising through the bulk liquid phase, with the hydrocarbon reactant polymerizing or oligomerizing to form the polymeric or oligomeric product and with the evaporation of both the liquid hydrocarbon reactant and the liquid evaporative cooling medium effecting heat removal from the bulk liquid phase. Gaseous components are withdrawn from a head space, cooled and separated. Condensed hydrocarbon reactant and condensed cooling medium are recycled to the bulk liquid phase.Type: GrantFiled: October 29, 2008Date of Patent: August 4, 2015Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventor: Johannes Jochemus Gildenhuys
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Patent number: 9080108Abstract: A process for producing at least one product from at least one gaseous reactant includes feeding the gaseous reactant, as a gaseous feed or as part of a gaseous feed which is at an inlet superficial gas velocity of at least 0.5 m/s, into a vessel holding an expanded slurry bed of solid catalyst particles suspended in a suspension liquid so that the gaseous reactant can bubble upwardly through the slurry bed. The slurry bed has a catalyst loading of less than 14% by volume of degassed slurry. The gaseous reactant is allowed to react catalytically at a pressure above atmospheric pressure as the gaseous reactant bubbles upwardly through the slurry bed to produce at least one product. The product and any unreacted gaseous reactant are withdrawn from the vessel.Type: GrantFiled: May 30, 2012Date of Patent: July 14, 2015Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventor: Berthold Berend Breman
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Patent number: 9051517Abstract: A method (100) of recovering tar from the gasification of a carbonaceous feedstock includes gasifying (12) a carbonaceous feedstock (14) to produce a raw gas (20) which includes at least CO, H2, tar and entrained solids, the raw gas (20) being at a temperature of at least 250° C. and a pressure of at least 15 bar (g). The raw gas (20) is quenched and washed (22) with a quench liquid (24) producing a solids-containing liquid stream (32) which includes tars, the solids-containing liquid stream being at a temperature of at least 150° C. and a pressure of at least 15 bar (g). Solids (56) are separated (46) from the solids-containing liquid stream (32) to provide a tar recovery stream (102). The tar recovery stream (102) is treated by at least cooling (34) and pressure expansion (36) thereof to produce a tar stream (58).Type: GrantFiled: December 21, 2011Date of Patent: June 9, 2015Assignee: SASOL TECHNOLOGY (PROPRIETARY) LIMITEDInventors: Gerhard Gustav Schmitt, Paul Smit Baumann, Johannes Willem Van Zyl
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Patent number: 9039841Abstract: A method of cleaning an internal component (14) of a process vessel (10) includes opening a guide (42) extending at least from a vessel access port or entry nozzle (38) to the internal component (14), guiding a cleaning agent/device by means of the guide (42) to the internal component (14), cleaning the internal component (14) with the cleaning agent/device, and closing the guide (42). The process vessel (10) is then operated with the guide (42) remaining in the process vessel (10).Type: GrantFiled: December 10, 2008Date of Patent: May 26, 2015Assignee: Sasol Technology (Proprietary) LimitedInventors: Thomas Andries Scheepers Van Staden, Johan Frederick Kirsten