Abstract: A system for energy optimization in a plant (3) for producing direct-reduced metal ores (3). The plant (3) has at least one reduction unit (12), a device for separating gas mixtures (7, 7a, 7b) having an associated compressing device (4, 4a, 4b), and a gas-heating device (10) upstream of the reduction unit (12). Part of the process gases (2, 2a, 2b) is fed by a feed line from a smelting reduction plant to the plant for producing direct-reduced metal ores (3). A turbine (8, 8a, 8b) is fit between the device for separating gas mixtures (7, 7a, 7b) and the gas-heating device (10) upstream of the reduction unit (12) such that a pressure drop between the device for separating gas mixtures (7, 7a, 7b) and the reduction unit (12) is converted into forms of energy that can be used to operate additional components (4, 4a, 4b, 15, 15a, 15b) of the plant (3), in particular electrical energy and/or mechanical energy. Energy consumption of the plant (3) is reduced.

Abstract: A method and a device control the introduction of several metals into a cavity configured to melt the metals in the form of ingots. In particular, the method is configured to control the introduction of several metals into a cavity for melting the metals so as to dip-coat a steel strip with the metals in liquid metal form. Whereby a first metal is introduced in the form of at least a first ingot having a high content of the first metal and a second metal is introduced in the form of at least a second ingot formed as an alloy of the first metal and the second metal. The second metal content of the second ingot is chosen from a range of significant contents for ensuring an intended overall flow rate for combined melting of the ingots, the range of significant contents being chosen in a limited interval of sequentially increasing values so as to minimize differences between melting points of the ingots.

Abstract: A method and a system for treating waste gases (4) from plants (32, 33) for pig iron production, wherein a first sub-stream (51) of the waste gas is subjected to an at least partial conversion of CO into CO2 after the addition of water and/or water vapor (10) and the waste gas (4) is then subjected to CO2 capture. To be able to set a variable H2/CO ratio in the waste gas, a further sub-stream (52) of the waste gas is not subjected to a conversion of CO into CO2, but is subjected to CO2 capture separately from the first sub-stream (51).

Abstract: Safety confinement equipment for laser radiation includes a safety confinement enclosure having two laterally opposite openings through which at least one metal strip can pass, the enclosure including first and second jaw devices for clamping the strip disposed on a path of travel of the strip between the two openings, the jaws being transversely disposed at least over the width of the strip. A cutting or welding equipment head emits a beam of laser radiation to be confined, in which the beam can be moved transversely between a pair of jaws disposed opposite each other on one side of a surface of the strip. In the position in which the jaws clamp the strip, the engagement of the jaws on the surfaces of the strip induces the formation of a physical screen against the laser radiation, which prevents the radiation from passing through the two openings of the chamber.

Abstract: A process and a device for charging a primary product for pig iron into a smelting unit are provided. According to the process and device, some of the primary product that has been formed by reducing oxidic iron carriers is stored in the hot state in a reservoir tank before being supplied into the storage device or charging device that is directly connected to the smelting unit.

Abstract: A rolling system, particularly a cold-rolling system for cold-rolling a metal strip (2): having at least one cold-rolling stand (1) an unwinding device (3) upstream of the cold-rolling stand (1), a unit (10) connected between the unwinding device (3) and the cold-rolling stand (1), including at least three rolls (6, 7, 8) each rotationally driven about a rotational axis (6A, 7A, 8A). Each roll (6, 7, 8) can be adjusted individually or together in the direction of the respective rotational axis (6A, 7A, 8A) and in a direction transverse to the rotational axis (6A, 7A, 8A) by a driving and adjusting device (11).

Abstract: An apparatus is disclosed for receiving a helical formation of rings free falling from the delivery end of a conveyor, and for gathering the rings into a coil. The apparatus comprises a vertically disposed mandrel having an upper end positioned for encirclement by the free falling rings. A vertically disposed support column is positioned adjacent to the mandrel. Upper and lower coil plate assemblies are carried by and vertically adjustable on the support column. A drive system vertically adjusts the coil plate assemblies in a descending manner in which the free falling rings encircling the mandrel are initially accumulated on the upper coil plate assembly before being transferred onto the lower coil plate assembly.

Abstract: A melting reduction assembly (1) has a melting gasification zone, including a packed bed (4) formed by solid carbon carriers and ferrous input materials, the zone has a lower section for receiving liquid pig iron (6) or raw steel material and liquid slag (7), a tap (9) for liquid slag and liquid pig iron. A plurality of oxygen nozzles (5) supplies oxygen. The nozzles are in at least two nozzle planes arranged spaced apart from each other and parallel in the vertical direction and horizontally distributed over the circumstances of the shell (10) of the melting reduction assembly (1) and arranged offset to each other in their respective nozzle planes.

Abstract: A process and a device for charging a primary product for pig iron into a smelting unit are provided. According to the process and device, some of the primary product that has been formed by reducing oxidic iron carriers is stored in the hot state in a reservoir tank before being supplied into the storage device or charging device that is directly connected to the smelting unit.

Abstract: A method for producing elongated rolled products uses a steelmaking station for producing liquid metal at a first production rate, a rolling mill having a second production rate, and a continuous casting station located between the steelmaking station and the rolling mill. The continuous casting station contains at least two casting lines, each line being operable to produce elongated intermediate products. A first casting line is directly aligned with the rolling mill to feed the rolling mill with casted products, and at least one second casting line not aligned with the rolling mill and not feeding the rolling mill. The method further uses a varying device for varying simultaneously the production rate of the first casting line and the production rate of the at least one second casting line depending on a difference between the steelmaking station production rate and the rolling mill production rate.

Abstract: A melter gasifier of a smelting reduction installation is charged by bringing together coal-containing material in lump form and iron carrier material (which may be hot) before and/or while they enter the melter gasifier. The ratio of the combined amounts of iron carrier material and coal-containing material in lump form is variable. The combined amounts of iron carrier material and coal-containing material in lump form are distributed over the cross section of the melter gasifier by a dynamic distributing device, and the ratio of the combined amounts of the iron carrier material and coal-containing material in lump form is set depending on the position of the dynamic distributing device.

Abstract: A roll stand with at least one pair of rolls mounted in a stand column and drive shafts, particularly cardan shafts, for the rotary drive of the rolls. A coupling for coupling the drive shafts to the rolls. Axial roll displacement is based on a drive shaft which has an actuating arrangement. Further, a method for axial roll displacement is disclosed.

Abstract: A method and an apparatus for suppression of oscillations in a rolling installation is described. By means of a hydraulic roller engagement third-octave oscillations are effectively suppressed, thus making it possible to improve the quality of the rolled material and/or the productivity of the rolling installation. A manipulated variable is supplied to an electrohydraulic actuating element that acts on at least one hydraulic actuator for the roller engagement and has a rated flow rate of ?50 l/min. At least a portion of the frequency response at frequencies f?80 Hz has a magnitude drop of ?3 dB, and the phase lag ? in this frequency range satisfies the conditions f?19·{square root over (?)}+3.1·10?6·?4 and ?<90°.

Abstract: A gas stream containing both hydrocarbon and hydrogen is separated into a hydrogen-rich fraction and a hydrocarbon-rich fraction. Then at least one sub-quantity of the hydrocarbon-rich fraction is subjected to at least one operation from the group oxidation using technically pure oxygen and reforming using CO2 and H2O. The result is introduced at least as a component of a reduction gas into a reduction unit containing the metal oxides. As a result of the at least one operation, the hydrocarbon content in the reduction gas on entry into the reduction unit is below 12% by volume.

Abstract: A device for turning over a flattening element having a plurality of spaced-apart cylinders rotatably mounted on a frame and a device for securing it to the turning-over device, includes two uprights extending vertically from a base. A supporting and securing device for the flattening element engages with the securing device of the flattening element. The supporting and securing device is disposed between the uprights. A device rotates the supporting and securing device about a horizontal axis between a first position in which, when the flattening element is connected to the turning-over device, the cylinders of the flattening element are oriented downward, and a second position in which, when the flattening element is connected to the turning-over device, the cylinders of the flattening element are oriented upward. Vertical translation drive devices vertically translate the supporting and securing device. Each vertical translation drive device is connected to one respective upright.

Abstract: A guide is adapted to be positioned for encirclement by a helical formation of rod rings free falling from the delivery end of a. conveyor. The guide comprises a vertically projecting mandrel terminating at its upper end in a nose cone. The nose cone has a horizontal profile defined in part by at least one element having an outer edge separated by a variable radial distance from a central axis of the mandrel.

Abstract: A method allows microalloyed tubular steel to be produced economically, with operational reliability and with high quality.

Abstract: A rolling mill coil-forming laying head apparatus includes a driven rotating quill that discharges elongated material into an elongated path hollow structure, such as a laying head pipe and a downstream deflector guide trough. The path and deflector guide trough structures are supported by a unistructural permanently-formed housing having integral elongated hollow pathway structure, deflector guide trough, and quill mounting support extensions formed therein.

Abstract: A composition used for coating machine parts used in the production of pig iron or steel may include aluminum nitride (AlN) in a proportion of from 10% by weight to 40% by weight, one or more metal-oxidic substances in a proportion of from ?2 to 10% by weight, of which at least one comes from the group consisting of aluminum oxide, zirconium oxide, and LD converter dust, and an inorganic binder in a proportion of up to 70% by weight, where the % by weight are based on the total weight of the composition. A suspension based on the composition, and the use of the composition or the composition suspension for coating machine parts used in the production of pig iron or steel, are also disclosed.

Abstract: A method for controlling a transformation process in which the conversion of charge materials to a product takes place along a transformation interface from the crystal and/or grain and/or phase and/or pore surface into the charge material, wherein one or more chemical elements in the charge materials is released and/or incorporated and/or rearranged and wherein the conversion of the charge materials takes place along advancing transformation interfaces. The charge materials are identified on the basis of at least one optical, in particular microscopic, analysis with respect to their phases and/or phase components and/or their phase morphology, structure, texture and/or their chemical composition. On the basis of these variables, reference functions for the charge materials, which describe the conversion of the charge materials in the process, are assigned and used for establishing the process parameters of the transformation process.