Abstract: Devices and methods for transferring solar cells while maintaining a controlled environment are provided. Such devices can include a solar cell carrying pod adapted to support and maintain a stack of solar cells within a sealed micro-environment of inert gas. The solar cell carrying pod can further allow for ready removal of a solar cell carrier to facilitate automated transport of solar cells. The solar cell carrying pod can include a cover adapted to receive a solar cell carrier cassette securely mounted on a base that is sealably coupled with the cover to maintain solar cells within the carrier cassette in a sealed micro-environment for an extended period of time. The base can include a collet-operated gear train to facilitate unlocking and removal of the base from the cover in an automated process to facilitate large-scale solar cell fabrication.

Abstract: A targeted-annealing system can automatically cure a conductive paste that may bind cascaded strips of a string. The targeted-annealing system can include a first heat-treating bar that may be heated to a first curing temperature, and can include a second heat-treating bar that may be heated to a second curing temperature. During operation, a controller of the targeted-annealing system can activate one or more actuators to conform the first heat-treating bar to a top surface of two cascaded strips, and conform the second heat-treating bar to a bottom surface of two cascaded strips. The first and second heat-treating bars may be aligned along an overlap portion between the two cascaded strips, and can heat the overlap portion to 160 degrees Celsius.

Abstract: A string-forming system is described. The string-forming system may include at least a first cell-lifting mechanism and a second cell-lifting mechanism that can automatically arrange a set of strips of a photovoltaic structure into a cascaded formation. During operation, a controller can cause the first cell-lifting mechanism to lift a first strip from a first platform, and can cause the second cell-lifting mechanism to lift, from the first platform, a second strip that may follow the first strip on the first platform. The controller may then activate a first shifting actuator of the first cell-lifting mechanism or a second shifting actuator of the second cell-lifting mechanism to place a leading edge of the second strip above a trailing edge of the first strip.

Abstract: We describe a solar photovoltaic monitoring system for monitoring and controlling a solar photovoltaic inverter, comprising: a wireless transceiver coupled to a solar photovoltaic inverter, the inverter comprising a device monitor for monitoring and controlling the inverter, wherein the monitoring comprises generating monitoring data defining a status of the system and transmitting the data using the transceiver coupled to the inverter; a wireless repeater for receiving data from the inverter and retransmitting the data; a transceiver coupled to a gateway capable of communicating the retransmitted data received to a monitoring station, the gateway transmitting control data received from the monitoring station; wherein the repeater receives control data from the gateway and retransmits data to the inverter; and wherein the controlling in the inverter comprises receiving the retransmitted control data from the transceiver coupled to the inverter and controlling the inverter dependent on the data.

Abstract: A circuit breaker system is provided that receives combined power inputs from a utility and from an alternative energy source for backfeeding to the utility through a standard breaker box without overloading the bus bars of the breaker box.

Abstract: Flexible interconnects for attaching overlapping strings that can be part of a photovoltaic module. The interconnects can absorb strain caused by non-uniform heating and other loads encountered by the photovoltaic module.

Abstract: Techniques for curtailing a power generation system utilizing a message bus may be provided. Power generation data of a message bus system associated with an energy generation system may be subscribed to over a network. The message bus system may be configured to manage messages between the energy generation system, a system load metering device, and/or a server computer. The power generation data of the energy generation system may be received from the message bus system. In some examples, a control signal may be generated to curtail an overgeneration condition of the energy generation system based at least in part on the received power generation data when the overgeneration condition is occurring. The control signal may be published to the message bus system for communication to the energy generation system.

Abstract: Embodiments of the present technology may include a method to enable real-time data requests. The method may include subscribing to real-time data enable requests for a device on an energy generation (EG) network. The method may also include intercepting, from a requester, a request for real-time data for the device on an EG system within the EG network. The method may further include publishing a single request to the device to post a single measurement corresponding to the real-time data request. The single request may be published at less than or equal to a predetermined frequency for a request cycle that lasts for a predetermined duration.

Abstract: An inverter includes a battery pack connection for supplying energy to or receiving energy from a photovoltaic string, a battery pack, an AC grid connection for supplying power to or receiving power from an AC grid, a connection for supplying power to a home back-up load, an electric vehicle connection for supplying to and receiving power from an electric vehicle (EV) battery, and a control input configured to receive one or more control signals for controlling the flow of power within the inverter. The inverter, under the control of the one or more control signals, converts power received from one of different power sources and provides the converted power to charge a battery of the EV.

Abstract: A method for modeling energy efficiency of a site comprises: (1) receiving temperature data associated with the site from a sensor, the temperature data including a starting temperature of the site and a corresponding starting time of a climate control system, and an ending temperature of the site and a corresponding ending time of the climate control system; (2) receiving power consumption data associated with the site from a power meter, the power consumption data including power consumption of the climate control system at the site; and (3) determining the energy transfer function that models an energy efficiency of the site based at least partially on a time it takes for the site to reach the ending temperature from the starting temperature, and the power consumption of the climate control system from the starting time to the ending time, wherein the energy transfer function determines a predicted power consumption as a function of temperature change and time.

Abstract: A photovoltaic (PV) mounting system having a base portion that is substantially planar and having a first roof-facing side and an opposite module-facing side. The base portion has a lip that circumscribes the perimeter of the base portion and curves inward on the module-facing side. A clamp having a spring base is partially installed in the base portion and has a pair of clamping flanges extending upwardly from the base portion. A support beam comprising a pair of ledges adapted to mate with the clamping flanges of the clamp and a bottom portion that is supported by the spring base. A PV module coupling device is mechanically coupled to the support beam and configured for coupling to the frames of at least two photovoltaic modules.

Abstract: Methods and systems for mounting an array of photovoltaic modules atop a rooftop are disclosed. In particular the mounting hardware includes a photovoltaic module tray supported above the rooftop by a number of support structures fastened to the rooftop. The photovoltaic module trays include bottom and sidewalls configured to support and align photovoltaic modules along the rooftop. Since the bottom wall supports the weight of the photovoltaic module, the sidewalls can have a thin form-factor that allows the photovoltaic modules trays to be tightly spaced. In this way, the photovoltaic module tray can occupy very little area on the roof allowing the effective collection area of photovoltaic modules supported by the photovoltaic module trays to be significantly larger than photovoltaic modules using wider photovoltaic module frames.

Abstract: Photovoltaic tracking systems with a ratcheting stow mechanism are provided. In particular, tracking systems allow for controlled movement of photovoltaic panels adapted for solar tracking to a stowed configuration without requiring electrical power. Such mounting systems can include a partially toothed ring gear with a pair of pawls pivotally mounted adjacent the ring gear with a pair of solenoids that when de-energized, move the pawls into engagement with the ring gear such that ratcheting movement of the pair of pawls along the ring gear in response to back-and-forth oscillating movement of the panel incrementally moves the panels into a stowed configuration without requiring use of electrical power.

Abstract: A method for controlling photovoltaic (PV) production and storage at a site is disclosed. The method includes monitoring a gross electric load and an actual PV output of the site over time and determining a net load at the site during a time period. The net load is then compared with a lower threshold and an upper threshold to determine a target PV output and a load of a controllable storage load such that the PV production and the controllable storage load at the site can be controlled accordingly to maximize the PV production while limiting or prohibiting feeding energy back to a utility grid.

Abstract: Photovoltaic mounting systems that form chemical flashings are provided herein. Such mounting systems can include a mounting plate adapted to interface with an off-the-shelf mounting puck so as to allow mounting of the puck on the roof surface without use of traditional roof flashing and/or modification of shingles of the roof surface. Such mounting plates can include a top surface adapted to interface with the puck and a bottom surface that defines a cavity between the mounting plate and the puck in which to form the chemical flashing by injecting a flowable sealant into the cavity via an inlet of the mounting plate that remains accessible from outside the puck during mounting. Such mounting plates can further include features for orienting the plate, directing runoff away from any sealed roof penetrations and filling of the cavity with flowable sealant.

Abstract: An indicator device includes a housing configured to be coupled to positive and negative DC wire lines that supply power from an energy generation source to an inverter. The indicator device further includes a current sensor for measuring a current level on the positive and negative DC wire lines, and voltage sensors for measuring a first voltage across the positive and negative DC wire lines, a second voltage across the positive DC wire line and a ground terminal, and a third voltage across the negative DC wireline and the ground terminal. A circuit block compares the measured current level to one or more threshold current levels, and further compares the measured first, second and third voltages to one or more threshold voltage levels, and in response provides an output signal. A visual indicator receives the output signal from the circuit block, and in response provides a visual indication of whether voltage and current levels on the positive and negative DC wire lines are at levels that may harm humans.

Abstract: Methods, devices, and systems for controlling energy generation interactions that bypass the grid may be provided. Flow control devices may be directly connected with one another independent of electrical connections to the utility grid. In some examples, the direct connections between the devices may enable sharing of power, controlling power flow over the direct connections, and/or recording relative power flows between the devices.