Abstract: The invention relates to a grid synchronizer for connecting an AC output of a power converter to the AC grid mains. In one aspect the invention provides a grid synchronizer comprising an inverter controller to control an AC output of the inverter, the controller including a receiver to receive grid data from a grid sensor location remote from said inverter. In another aspect we describe techniques for rapid removal of charge from a control terminal of a power switching device such as a MOSFET, IGBT or Thyristor using a particular driver circuit.
Type:
Grant
Filed:
October 19, 2012
Date of Patent:
June 12, 2018
Assignee:
SolarCity Corporation
Inventors:
Gehan Anil Joseph Amaratunga, Lesley Chisenga, Andrabadu Viraj
Abstract: One embodiment of the invention provides an apparatus for dispensing conductive paste on photovoltaic structures during manufacturing of a solar panel. The apparatus includes a cartridge for holding the conductive paste, a jet-dispensing module coupled to the cartridge, and a robotic arm coupled to the jet-dispensing module. The jet-dispensing module is configured to dispense a predetermined amount of the conductive paste on busbars of a respective photovoltaic structure in a non-contact manner, and the robotic arm is configured to adjust a position of the jet-dispensing module, thereby facilitating alignments between the jet-dispensing module and the busbars of the photovoltaic structure.
Abstract: A system for fabricating a photovoltaic module is provided. During operation, the system can obtain a plurality of photovoltaic structures. A respective photovoltaic structure can include first and second metallic grids on first and second surfaces, respectively. The system can then encapsulates the photovoltaic structures between a first cover and a second cover using an encapsulant having a moisture vapor transmission rate (MVTR) less than a predetermined value, thereby preventing oxidation and corrosion of the metallic grids during the service life of the photovoltaic module.
Type:
Application
Filed:
November 29, 2016
Publication date:
May 31, 2018
Applicant:
SolarCity Corporation
Inventors:
Christoph G. Erben, Milan Padilla, Zhi-Wen Sun
Abstract: A system for connecting a photovoltaic mounting rail onto a mounting post using a connection system with a pair of interlocking grasps having interdigitated fingers that can be locked into the mounting rail when moved by a fastening system.
Abstract: Certain embodiments include receiving load data from an energy generation (EG) system, where the load data is provided by a load meter, and where the load data corresponds to a predetermined time period. The predetermined time period may be during peak daylight hours (e.g., between 10 A.M. and 2 P.M). The method includes receiving EG data from the EG system, where the EG data corresponds to EG generation by an EG circuit over the predetermined time period, and determining if an inverse relationship exists between the load data and EG data. The method includes determining that the load meter is installed upstream from the EG circuit if an inverse relationship between the load data and EG data exists, and determining that the load mater is installed downstream from the EG circuit if an inverse relationship between the load data and EG data does not exist.
Type:
Grant
Filed:
June 18, 2015
Date of Patent:
May 29, 2018
Assignee:
SolarCity Corporation
Inventors:
Eric Daniel Carlson, Trenton John Beals, Jean Elizabeth Theurer
Abstract: The present invention relates to transferring torque between a first unit, which is typically a mobile machine or a robot, and a second unit, which is typically a fixed or stationary machine. The units are arranged such that a drive coupler of the first unit designed for delivering torque about a drive axis can engage the driven coupler, which belongs to the second unit and has a driven axis, along an engagement direction that is nearly perpendicular to the direction of the driven axis. A lateral displacement mechanism in provided is the first unit to achieve a first-order coaxial alignment between the drive and driven axes. Additional measures such as compliance mechanisms are provided for improving engagement, coupling and reducing the level of axial misalignment in the apparatus and methods of the invention.
Type:
Grant
Filed:
July 9, 2013
Date of Patent:
May 29, 2018
Assignee:
SolarCity Corporation
Inventors:
Daniel I. Fukuba, Benjamin D. Sumers, Jeremy P. Dittmer, Merritt J. Jenkins, Kevin C. Chu, Vayardo L. Ruiz
Abstract: A system for mounting one or more photovoltaic (PV) modules to a structure. The system can include a base having quarter turn receptacles. A coupling member can mate to one of the receptacles to compress a mounting foot to the base and prevent it from moving. A handle attached coupling member can be used to lock the coupling member to the base. A PV module coupling device attached to the foot may support two PV modules.
Abstract: A bracket for installing photovoltaic modules on a tile roof. The bracket can have a base portion adapted to sit on a flat roof surface below a tile. A pair of curved portions above the base portion can be supported by a pair of vertical portions. A riser portion can be connected to the pair of curved portion and rising in a direction perpendicular to a roof surface. A flange can be connected to and be perpendicular to the riser portion and parallel to the base.
Abstract: Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing to an observer, with minimal visible difference between photovoltaic and non-photovoltaic areas of the BIPV system. BIPV systems can be incorporated as part of roof surfaces as built into the structure of the roof, particularly as roofing tiles that have photovoltaic elements embedded or incorporated into the body of the roofing tiles. BIPV systems can also include mimic or dummy tiles that appear similar to tiles with photovoltaic elements, but do not collect solar energy. In some configurations, the appearance of BIPV tile roof systems can be generally uniform to an observer at ground level, where the blending and distribution of photovoltaic and non-photovoltaic elements generate a consistent and elegant appearance that camouflages any differences between photovoltaic tile or non-photovoltaic tiles.
Type:
Grant
Filed:
January 5, 2017
Date of Patent:
May 8, 2018
Assignee:
SolarCity Corporation
Inventors:
Daniel Preston Flanigan, Jack Raymond West
Abstract: A photovoltaic module can be constructed from one or more strings, with each of the strings being constructed from a plurality of cascaded solar cells. A connector can electrically connect the strings to one another. The connector can include strain relief connectors that extend between the connector and the strings to help reduce effects caused by thermal expansion.
Type:
Grant
Filed:
December 30, 2015
Date of Patent:
May 8, 2018
Assignee:
SolarCity Corporation
Inventors:
Lilja Magnusdottir, Pablo Gonzalez, Peter Nguyen
Abstract: One embodiment can provide a system for curing conductive paste applied on photovoltaic structures using induction heating. The system can include a wafer carrier for carrying a plurality of photovoltaic structures and an induction heater. The wafer carrier can include a surface element that is in direct contact with the photovoltaic structures and is substantially thermally insulating. The induction heater can be positioned above the wafer carrier. The induction heater can include a heating coil and core that do not directly contact the photovoltaic structures.
Abstract: A solar module is provided. The solar module includes a number of photovoltaic structures. Each photovoltaic structure has an interdigitated back contact, and the photovoltaic structures are cascaded, wherein any two adjacent structures are electrically coupled by overlapping their edges.
Type:
Application
Filed:
October 18, 2016
Publication date:
April 19, 2018
Applicant:
SolarCity Corporation
Inventors:
Jiunn Benjamin Heng, Peter J. Rive, Zhigang Xie, Bobby Yang
Abstract: A system for fabricating a solar string is provided. The system obtains multiple photovoltaic structures. A photovoltaic structure comprises first and second metallic grids on first and second surfaces. The system applies, over the first and second grids, an organic coating, which covers a top surface of a first edge busbar of the first metallic grid and a top surface of a second edge busbar of the second metallic grid. The system removes portions of the organic coating to expose a portion of the top surface of the first edge busbar and a corresponding portion of the top surface of the second edge busbar, deposits conductive paste on the first edge busbar at locations where the organic coating is removed, and cascades the plurality of photovoltaic structures into a string by overlapping the first edge busbar of the photovoltaic structure with the second edge busbar of an adjacent photovoltaic structure.
Abstract: A rapidly installable photovoltaic mounting system that can be manually snapped onto a first photovoltaic module and then lowered onto a trapezoidal metal roof to serve as a base for receiving a second photovoltaic module thereon.
Type:
Grant
Filed:
August 26, 2015
Date of Patent:
April 10, 2018
Assignee:
SolarCity Corporation
Inventors:
David Molina, Tyrus Hudson, William Paul Buchanan
Abstract: Techniques for controlling an energy storage device to reduce peak power demand at a site are provided. In one embodiment, instantaneous power usage at the site can be monitored, where the instantaneous power usage corresponds to power that is instantaneously imported or exported at a point of common coupling (PCC) between the site and a utility-managed energy grid. A historical power usage value for the site can then be calculated based on the monitored instantaneous power usage, and the historical power usage value can be compared with a target peak value plus a buffer value. If the historical power usage value exceeds the target peak value plus the buffer value, the target peak value can be set to the historical power usage value.
Type:
Grant
Filed:
December 3, 2013
Date of Patent:
March 27, 2018
Assignee:
SolarCity Corporation
Inventors:
Eric Daniel Carlson, Karthikeyan Varadarajan
Abstract: Embodiments may include a method of adjusting power in a distributed generation management system. The method may include receiving, by a processor, real-time load requirement data of an energy resources (ER) site. The method may also include receiving, by the processor, real-time energy generation (EG) data from the ER site. The method may further include determining, by the processor, a net power generation at a first level from the real-time load requirement data and the real-time energy generation data. The method may include receiving, by the processor, a first request from a utility to increase or decrease the net power generation from the first level. The method may also include determining a benefit complying with the first request. The method may further include estimating a benefit of not complying with the first request. The method may also include determining whether the determined benefit is greater than the estimated benefit.
Abstract: A photovoltaic (PV) module mounting system including a mounting puck, an arm portion, and a PV module coupling device for coupling to the frames of two photovoltaic modules attached to the arm portion. A clamp pin formed in the mounting puck restrains the arm portion against the mounting puck when a spring holding the clamp pin is released from a compressed position.
Abstract: A string inverter for use with a photovoltaic array includes at least one string-level DC input channel for receiving DC power from the photovoltaic array, and at least one input-output channel for connecting the string inverter to a battery pack. The string inverter also includes a DC to AC inverter having an AC output, and a switch configured to control a flow of power through the string inverter. When the switch is in a first state, AC power can flow from the string inverter to a load side of a customer utility meter and one or more back-up loads, in a second state, power can flow from the load side of a customer utility meter to the one or more back-up loads bypassing the string inverter, and in a third state, all circuits coupled to the output of the string inverter are electrically disconnected from the string inverter.
Type:
Grant
Filed:
July 6, 2016
Date of Patent:
March 20, 2018
Assignee:
SOLARCITY CORPORATION
Inventors:
Sandeep Narla, Eric Daniel Carlson, Andrew Russell Lutkus