Abstract: Fail-safe apparatus for use with fluid valves are disclosed herein. An example fail-safe apparatus includes a first piston, a second piston movably coupled relative to the first piston, and a fluid chamber between the first and second pistons to receive a control fluid. The control fluid is to operatively couple the first and second pistons when the control fluid is provided in the fluid chamber. The first piston is operatively decoupled from the second piston when at least some of the control fluid is removed from the fluid chamber.

Abstract: Manual overrides for valves are disclosed herein. An example apparatus includes an actuator to move a stem of a valve. The actuator includes a housing defining a bore and a piston disposed in the bore. The example apparatus also includes a rod movably coupled to the housing to extend into the bore, and the piston is to be movable via the rod or a fluid to flow into the bore. The example apparatus also includes a lock to hold the rod in a first position on the housing where the rod is to disable a supply of the fluid to the bore.

Abstract: Fluid regulators are described. An example regulator includes a regulator body defining a sensing chamber between an inlet and an outlet of a fluid flow passageway of the fluid regulator. A bonnet is coupled to the regulator body and defines a loading chamber disposed adjacent the sensing chamber. The loading chamber is substantially sealed relative to the sensing chamber and an environment surrounding the fluid regulator. A sensor guide is disposed between the sensing chamber and the loading chamber and has at least one seal to fluidly isolate the loading chamber from the sensing chamber. The sensor guide has a vent flow path between the sensing chamber and the loading chamber to vent the sensing chamber during a failure condition of the at least one seal.

Abstract: Apparatus to visually indicate a leak from a relief valve are disclosed. In one example, an apparatus is disclosed that includes a pipe plug having a head and a shaft. The pipe plug is to attach to a relief valve. An opening is to extend through the head and shaft. The apparatus also includes a first flexible membrane to cover an end of the opening. In some examples, the first flexible membrane is to expand when fluid is released via the relief valve into the opening of the pipe plug.

Abstract: A pressure reducing valve including a balanced valve cartridge. The balanced valve cartridge has a retainer including a central bore. A valve seat and a valve plug are disposed within the central bore and cooperate to open and close the valve. A cap closes one end of the central bore, the cap including a blind bore for receiving a portion of the valve plug. Downstream fluid pressure is transmitted into the blind bore through a hollow portion of the valve plug, thus balancing the valve plug within the retainer.

Abstract: An electronic regulator includes an inlet valve coupled to an inlet port, the inlet port configured to receive a supply pressure, and an exhaust valve coupled to an exhaust port, the exhaust port configured to release a pilot pressure when the exhaust valve is open. The electronic regulator also includes a pilot pressure output pneumatically coupled to the inlet valve and exhaust valve and configured to be coupled to an external process control device to provide the pilot pressure to the external process control device. A setpoint input coupled to both the inlet valve and the exhaust valve receives a setpoint signal indicative of a setpoint value, and the electronic regulator operates the inlet valve and the exhaust valve to control the pilot pressure according to the setpoint value. Further, the electronic regulator includes a vent valve coupled to a venting port and pneumatically coupled to the pilot pressure output.

Abstract: A high pressure three-way control valve comprises a valve body defining first, second, and third ports disposed in selective fluid communication with each other via a control element. The control element is movable between a first seated position and a second seated position to selectively control the direction of fluid between the first and second port, or alternatively, between the first and third port. So configured, the control valve serves a function that conventionally requires two valves plumbed together.

Abstract: Mounting assemblies for use with fluid control devices are disclosed. An example apparatus includes a bonnet to be coupled to a valve and a mounting assembly including a first side to be coupled to an actuator and a second side to be rotatably coupled at an end of the bonnet to enable a rotational position of the mounting assembly to change relative to the bonnet.

Abstract: A diaphragm control valve has a universal diaphragm mounting location, the diaphragm control valve includes a bonnet, a valve body, a diaphragm, and a clamping washer. The bonnet includes a first clamping surface that transitions into a first annular retention surface formed by a skirt, and the valve body includes a second clamping surface that transitions into a second annular retention surface formed by an upturned annular lip.

Abstract: Corrugated diaphragm apparatus for improved cycle life of a diaphragm are described herein. One described example apparatus includes a valve body having an inlet and an outlet to allow fluid to flow therethrough, a backing plate disposed within a bonnet and coupled to the valve body, and first and second diaphragms. Each diaphragm has a corrugated profile and is in a stacked configuration. The diaphragms are operatively coupled to the backing plate and each of the diaphragms is clamped between the valve body and the bonnet proximate a peripheral edge of the diaphragm.

Abstract: A method of collecting data in a field device includes receiving indications of variables for which data is collected, receiving indications of trigger events to trigger collection of data, receiving threshold values associated with each of the trigger events, monitoring the trigger events, and initiating data collection when at least one of the trigger events crosses one the threshold values associated with the corresponding trigger event. A method of tuning a PID controller in a field device includes setting a limited range for selecting a value for a control parameter of the PID controller, selecting the value of the control parameter, wherein the selected value is constrained to be within the limited range, transmitting the selected value to the field device, obtaining, from the field device, a measurement of a response of the field device to a setpoint change, and displaying the obtained response measurements to a user.

Abstract: A method of stabilizing pressure in an intelligent regulator assembly is provided. The method includes receiving, at an on-board controller of a pilot device, a request to activate a suspend control mode. The method also includes activating, via the on-board controller, the suspend control mode. The activation of the suspend control mode includes adjusting an inlet valve and an exhaust valve of the pilot device, and suspending control of the inlet valve and the exhaust valve.

Abstract: A method of managing fluid supply in a process control system is provided. The method includes identifying, via a controller of a pilot device, a predetermined minimum source pressure, the predetermined minimum source pressure being the minimum pressure required at a fluid supply source to permit a simultaneous operation of all of a plurality of process lines. The method also includes determining, via the controller, whether a pressure of the fluid supply source is less than the predetermined minimum source pressure. The method further includes determining, via the controller, that the fluid supply source is to be changed when the pressure of the fluid supply source is less than the predetermined minimum source pressure.

Abstract: An intelligent pressure regulator in a process control system is controlled according to a profile constructed by a user on a computer connected to the device. The profile is a multi-step command sequence. The profile includes at least one conditional statement and, optionally, at least one branching statement. That is, the profile includes at least one statement that, depending on whether the statement is true or false, causes the device to execute a first command or a second command, respectively. The profile may also include a statement (e.g., a “goto” statement) that causes the device to skip one or more commands in the profile.

Abstract: A method of controlling a regulator with a pilot device includes periodically detecting an outlet pressure at an outlet of the regulator with a feedback pressure sensor. The method also includes comparing each detected outlet pressure with a set-point control pressure. Additionally, the method includes opening an exhaust valve of the pilot device when a detected outlet pressure is determined to be greater than the set-point control pressure such that a loading gas in the pilot device, which is applied to a top surface of a diaphragm of the regulator, exhausts out through the exhaust valve to reduce loading on the diaphragm. The method further includes sensing a loading pressure in the outlet port of the pilot valve with the loading pressure sensor after opening the exhaust valve and comparing the loading pressure to a predetermined minimum threshold pressure.

Abstract: A fluid flow control device includes a regulator for operating at high pressures and an integral bypass valve. The regulator and the bypass valve each include a control assembly that is movable between an open position and a closed position. The regulator and bypass valves are biased into the open positions and adapted to move into the closed positions when an operating pressure rises to above respective regulator and bypass set-point pressures. The bypass set-point pressure is lower than the regulator set-point pressure such that when the operating pressure rises above the bypass set-point pressure, the bypass valve automatically closes and allows the regulator to perform under normal operating conditions. So configured, the bypass valve is arranged to accommodate at least some of the fluid flow through the system until the operating pressure reaches the normal operating pressure, which is somewhere between the bypass and regulator set-point pressures.

Abstract: A control assembly for a fluid flow control device includes a control element, a load spring, and a spring clip. The control element can be movably disposed for controlling fluid flow, and the load spring biases the control element into a predetermined position. The spring clip contacts the load spring at a plurality of points to dampen vibrations experienced by the load spring, thereby reducing and./or eliminating resonance. The spring clip includes a body plate and first and second opposing arm plates extending away from the body plate. Each arm plate includes a proximal end adjacent the body plate, a distal end spaced away from the body plate, and a finger extending upwardly away from the distal end. A corner at an intersection between the finger and the distal end includes a contoured edge for facilitating attachment of the load spring to the spring clip.

Abstract: A back pressure regulating valve includes a valve body having a fluid inlet, a fluid outlet, a central bore, a bonnet housing a load spring operatively coupled to a diaphragm, and a chamber in flow communication with the fluid inlet. A valve cartridge includes a housing sized to fit within the central bore and including a first portion, a second portion, a valve guide, and a flow passage. A valve seat is disposed in the housing, and a valve plug is shiftable between an open position permitting flow and a closed position preventing flow. The valve plug engages a valve guide, and a spring biases the valve plug toward the open position. A retainer is disposed adjacent the first portion of the housing and engages a portion of the valve plug to retain the valve plug in the housing.

Abstract: An example valve described herein includes a bonnet having a bonnet cavity defining a bonnet inner surface, a bonnet outer surface, and a first pressure sensing passageway extending between the bonnet outer surface and the bonnet cavity. A base is coaxially coupled to the bonnet and has a base outer surface, a base cavity that defines a base inner surface, a fluid inlet passageway extending between the base outer surface and the base cavity, a fluid outlet passageway extending between the base outer surface and the base cavity, and a second pressure sensing passageway extending between the base outer surface and the base cavity. A valve element within the base and bonnet cavities controls a fluid flow path through the fluid inlet passageway and the fluid outlet passageway.

Abstract: An example dual check valve device described herein includes a housing and a first check valve in the housing. A second check valve is located in the housing adjacent the first check valve and in substantial axial alignment with the first check valve.