Patents Assigned to U.S. Department of Energy
  • Patent number: 10486141
    Abstract: An aspect of the present disclosure is a catalyst that includes a solid support, a first metal that includes at least one of ruthenium (Ru), platinum (Pt), palladium (Pd) deposited on the solid support, and a second metal comprising at least one of tin (Sn), rhenium (Re), cobalt (Co), molybdenum (Mo), or tungsten (W) deposited on the solid support, where the first metal and the second metal are present at a first metal to second metal mass ratio between about 1.0:2.0 and about 1.0:0.5.
    Type: Grant
    Filed: December 1, 2017
    Date of Patent: November 26, 2019
    Assignee: U.S. Department of Energy
    Inventors: Derek R. Vardon, Todd R. Eaton, Amy Settle
  • Patent number: 10486405
    Abstract: A method of fabricating a curved surface bonding technique using low melting temperature nanoparticles or nanofilms/nanoparticles of reactive metals as eutectic compounds. The ability of nanomaterials to melt at low temperature lowers the bonding temperature and reduces/eliminates the residual stresses generated in bulk material during the bonding process of two materials with different coefficients of thermal expansion. The nanoscale materials will then be integrated and the new bond will assume properties of the bulk material, including its higher melting temperature.
    Type: Grant
    Filed: January 16, 2018
    Date of Patent: November 26, 2019
    Assignee: U.S. Department of Energy
    Inventors: Kamleshkumar Suthar, Marion M. White
  • Patent number: 10427169
    Abstract: An electrochemical filter system is provided that can produce an ultra-clean electrolyte solution. The filter uses a working electrode with binding sites that adsorb impurities present in the electrolyte solution using a pseudocapacitive process.
    Type: Grant
    Filed: December 7, 2016
    Date of Patent: October 1, 2019
    Assignee: U.S. Department of Energy
    Inventors: Dusan Strmcnik, Vojislav Stamenkovic, Nenad Markovic
  • Patent number: 10427138
    Abstract: The invention provides a use of metal ferrite oxygen carrier for converting carbon dioxide to carbon monoxide or synthesis gas via three processes: catalytic dry reforming of methane, chemical looping dry reforming of fuel and promoting coal gasification with CO2. The metal ferrite oxygen carrier comprises MzFexOy, where MzFexOy is a chemical composition with 0<x?4, z>0 and 0<y?6 and M is one of Ca, Ba, and/or combinations thereof. For example, MzFexOy may be one of CaFe2O4, BaFe2O4, MgFe2O4, SrFe2O4 and/or combinations thereof. In catalytic dry reforming, methane and carbon dioxide react in the presence of metal ferrites generating a product stream comprising at least 50 vol. % CO and H2. In another embodiment, chemical looping dry reforming process where metal ferrite is reduced with a fuel and then oxidized with carbon dioxide is used for production of CO from carbon dioxide. In another embodiment, the metal ferrite is used as a promoter to produce CO continuously from coal gasification with CO2.
    Type: Grant
    Filed: May 19, 2017
    Date of Patent: October 1, 2019
    Assignee: U.S. Department of Energy
    Inventor: Ranjani V. Siriwardane
  • Patent number: 10406774
    Abstract: An exemplary method of bonding of silicon carbide and objects having a hermetic silicon carbide-iridium-silicon carbide bond. The method includes the steps of inserting an iridium foil between two SiC layers; heating the iridium foil and SiC layers at a temperature of 1500 C in a vacuum of <10?5 ton; applying a pressure between 1 ksi and 7 ksi to the iridium foil and SiC layers; maintaining the temperature and pressure for 6-10 hours; and forming a hermetic seal having a leak rate <3×10?9 cm3/sec between the iridium foil and the two SiC layers. The SiC-iridium bonds lack cracks and are hermetic.
    Type: Grant
    Filed: January 27, 2017
    Date of Patent: September 10, 2019
    Assignee: U.S. Department of Energy
    Inventor: Brian V. Cockeram
  • Patent number: 10404193
    Abstract: Embodiments relate to materials, methods to prepare, and methods of use of a thermal electrokinetic microjet apparatus. The electrokinetic microjet apparatus includes a reservoir; a jet assembly fluidly communicating with at least the reservoir; and a target electrode spaced from at least the jet assembly.
    Type: Grant
    Filed: May 23, 2016
    Date of Patent: September 3, 2019
    Assignee: U.S. Department of Energy
    Inventors: Richard J Saykally, Stephen J Harris
  • Patent number: 10358726
    Abstract: Methods for manipulating charge states of Au nanoparticles and uses for the corresponding nanoparticles are described. A preferred embodiment comprises the following steps: 1) combining at least one Au nanocluster with at least one electron accepting molecule in the presence of an excess amount of counter ion; and 2) exposing the nanocluster, electron acceptor and counter ion mixture to light creating Au+ nanoclusters. In one or more embodiments, an additional step of depositing the Au+ nanoclusters onto a catalyst support is performed.
    Type: Grant
    Filed: December 17, 2014
    Date of Patent: July 23, 2019
    Assignee: U.S. Department of Energy
    Inventors: Douglas Kauffman, Christopher Matranga, Dominic Alfonso, Paul Ohodnicki, Xingyi Deng, Rajan C. Siva, Chenjie Zeng, Rongchao Jin
  • Patent number: 10358711
    Abstract: A method of mechanically processing a metallic material component is provided whereby alloying, carburizing, nitriding and boriding can be performed using a friction stir processing tool. This method for mechanically processing metallic material surfaces is cost effective, efficient and does not require specialized equipment.
    Type: Grant
    Filed: November 21, 2016
    Date of Patent: July 23, 2019
    Assignee: U.S. Department of Energy
    Inventors: Oyelayo O. Ajayi, Maria de la Cinta Lorenzo-Martin
  • Patent number: 10358694
    Abstract: The disclosure relates to a method for concentrating rare earth elements (REEs) from a coal byproduct. The method includes mixing the coal byproduct input with aluminum phosphate, sulfur and/or other compounds used as an additive; heating the coal byproduct input in air for a period of 3 minutes or longer at a temperature above a liquid starting temperature of the coal byproduct input, forming a molten coal byproduct; cooling the molten coal byproduct at a rate slower than critical glass transition cooling rate of the melt, forming REE phosphate product; heating the coal byproduct input above the liquid starting temperature of the coal byproduct after REE phosphate product is formed; and cooling the coal byproduct input at a rate faster than the critical glass transition cooling rate of the melt, minimizing forming unwanted solids.
    Type: Grant
    Filed: October 23, 2017
    Date of Patent: July 23, 2019
    Assignee: U.S. Department of Energy
    Inventors: Jinichiro Nakano, Anna Nakano, James P Bennett
  • Patent number: 10345279
    Abstract: The disclosure relates to a method for H2 sensing in a gas stream utilizing a hydrogen sensing material. The hydrogen sensing material is comprised of Pd-based or Pt-based nanoparticles having an average nanoparticle diameter of less than about 100 nanometers dispersed in an inert matrix having a bandgap greater than or equal to 5 eV, and an oxygen ion conductivity less than approximately 10?7 S/cm at a temperature of 700° C. Exemplary inert matrix materials include SiO2, Al2O3, and Si3N4 as well as modifications to modify the effective refractive indices through combinations and/or doping of such materials. Additional exemplary matrix materials consist of zeolitic and zeolite-derivative structures which are microporous and/or nanoporous such as the alumino-silicates and the dealuminated zeolite NaA structures.
    Type: Grant
    Filed: July 3, 2017
    Date of Patent: July 9, 2019
    Assignee: U.S. Department of Energy
    Inventors: Paul R Ohodnicki, Jr., Chenhu Sun, John P Baltrus, Thomas D Brown
  • Patent number: 10335755
    Abstract: A reaction apparatus includes a hollow chamber with a stirring shaft. The chamber is maintained at a predetermined pressure and accepts at least two reactants from two storage tanks. The stirring shaft rotates around an axis and creates a reaction product. Taylor vortexes are created while the pressure minimizes the volume possession of the gas phase. The reaction product of micron and sub-micron particles is removed from the chamber and depressurized.
    Type: Grant
    Filed: May 11, 2018
    Date of Patent: July 2, 2019
    Assignee: U.S. Department of Energy
    Inventors: Youngho Shin, Ozgenur Kahvecioglu Feridun, Gregory K. Krumdick
  • Patent number: 10323625
    Abstract: The present invention comprise an elastic piston system for the conversion of solar energy to electrical energy, the system comprising a solar energy concentrator 202, and at least two solar energy conversion cells 200 being configured to receive the sunlight 204 reflected from the solar energy concentrator 202. The solar energy conversion cell 200 comprises at least two elastic piston 302, 304 components. The elastic pistons 302, 304 being coupled via a conduit 314, 416 for the transmittal of a predetermined working fluid 418. The elastic pistons 302, 304 are configured to receive polarized sunlight and generate electrical energy in response to the reception of the polarized sunlight, The solar energy conversion cell further comprises a controller 306 component, The controller 306 being configured to regulate the compression cycles within the elastic piston 302, 304 components and extract electrical energy produced within the cell 200.
    Type: Grant
    Filed: September 25, 2017
    Date of Patent: June 18, 2019
    Assignee: U.S. Department of Energy
    Inventor: Michael Robert Armstrong
  • Patent number: 10323300
    Abstract: A method to separate rare earth material from a rare earth magnet. At least one embodiment comprises a method that heats a provided rare earth magnet to at least 600° C. whereby the rare earth magnet absorbs a dry gas. Separated rare earth materials are created. Magnetic rare earth materials are produced from the separated rare earth materials.
    Type: Grant
    Filed: September 1, 2016
    Date of Patent: June 18, 2019
    Assignee: U.S. Department of Energy
    Inventors: Prahbat K. Tripathy, William D Swank, Delon C. Haggard, Tedd E. Lister, Eric S. Peterson
  • Patent number: 10323125
    Abstract: One or more embodiments relate to providing substrate for separating a first gas component from a gaseous mixture, said substrate comprising a benzimidazole-linked polymer. Also provided is a method for synthesizing a substrate for separating a first gas component from a gaseous mixture, the method comprising performing a free condensation reaction between an aryl-o-diamine and an aryl-aldehyde to yield a benzimidazole-linked polymer. Other embodiments related to providing a CO2 separation membrane comprising benzimidazole-linked polymer residing within a matrix.
    Type: Grant
    Filed: June 16, 2017
    Date of Patent: June 18, 2019
    Assignee: U.S. Department of Energy
    Inventors: David Hopkinson, Ali Kemal Sekizkardes
  • Patent number: 10323298
    Abstract: A single-heating stage method for reclaiming or recovering metals like nickel and vanadium from a petroleum waste byproduct has three steps: melting the petroleum waste byproduct in a reducing atmosphere, generating agglomerated metal in the melted byproduct, and lifting the agglomerated metal to an exposed surface of the melted byproduct. The metal precipitates out of the molten byproduct, agglomerates into a separate portion, and rises to an exposed surface of the melted petroleum waste byproduct even though the metal may have greater density than the molten petroleum waste byproduct. The original petroleum waste byproduct stratifies into a byproduct remnant and the agglomerated metal disk. The agglomerated metal disk is separable from the byproduct remnant and may be additionally separated into constituent metals in those embodiments with multiple metals in the disk.
    Type: Grant
    Filed: February 9, 2017
    Date of Patent: June 18, 2019
    Assignee: U.S. Department of Energy
    Inventors: Jinichiro Nakano, Anna Nakano, James P. Bennett
  • Patent number: 10315926
    Abstract: Embodiments relate to methods, systems And apparatus tor generating lithium from brine. The brine is heated in a first vessel to greater than 260° C. and CO2 gas is injected mixing with the brine such that the CO2/P is greater than 18 g/atm. The brine is held at greater than 18 g/atm for longer than 20 minutes so that any impurities precipitate as solids leaving only lithium ions and chlorine ions. The brine is moved to a second vessel screening out solid precipitates leaving a brine containing only chlorine and lithium. CO2 gas is injected and mixed with the brine at 260° C. so that the CO2/P is greater than 200 g/atm. The brine is held at greater than 200 g/atm for longer than 20 minutes suppressing the chlorine as dissolved ions while lithium precipitates out as lithium carbonate. The lithium carbonate precipitate is removed from the brine solution.
    Type: Grant
    Filed: October 10, 2017
    Date of Patent: June 11, 2019
    Assignee: U.S. Department of Energy
    Inventors: Jinichiro Nakano, Anna Nakano, James P. Bennett
  • Patent number: 10305421
    Abstract: A solar cell system is formed with a dynamic surface relief grating. Movement members are actuated by a controller to produce a force on the reflective surface. The reflective surface deforms in response to the force creating a surface relief grating that can adapt to changing light conditions.
    Type: Grant
    Filed: June 28, 2016
    Date of Patent: May 28, 2019
    Assignee: U.S. Department of Energy
    Inventors: Seth B Darling, Omar Daniel Lopez
  • Patent number: 10302369
    Abstract: A non-circular coolant passage is disclosed, which includes one or more walls axially defining a flow path; an inlet connecting to a first end of the flow path; and an exit connecting to a second end of the flow path, wherein a size of a passage cross-section varies in the axial direction. In certain exemplary embodiments the passage cross-section size varies uniformly, while in others the passage cross-section size varies incrementally. In certain exemplary embodiments, an angular orientation of the passage cross-section varies in the axial direction. The cross-section angular orientation can vary uniformly, incrementally, or a combination of both. In still other embodiments, both the size of the passage cross-section and the angular orientation of the passage cross-section vary in the axial direction. In these embodiments, the passage cross-section size and/or the angular orientation of the passage cross-section can vary uniformly, incrementally, and/or a combination of the two.
    Type: Grant
    Filed: September 9, 2013
    Date of Patent: May 28, 2019
    Assignee: U.S. Department of Energy
    Inventor: Brett W. Siebert
  • Patent number: 10297355
    Abstract: The invention relates to the ROANEX method, which extracts actinides from used nuclear fuel in a single purification cycle. The used nuclear fuel contains actinides, U, Am, Pu, Np. and Cm, and fission products, Cs, Sr and Tc. The fission products are separated first from the used nuclear fuel. The actinides are reduced to their lowest oxidation states and then oxidized to their highest oxidations states. Uranium, Pu and Np move to an organic phase solution and Am and Cm move to a nitrate solution. Uranium, Pu, and Np are stripped from the organic phase solution, and then treated with an oxalic acid to form a precipitate. Americium and Cm are treated with a potassium carbonate solution and Am precipitates. Actinides Am, U, Pu, and Np precipitates are heated in an oven and then blended together to form a mixed oxide fuel of UO2, PuO2, NpO2 and AmO2.
    Type: Grant
    Filed: December 14, 2016
    Date of Patent: May 21, 2019
    Assignee: U.S. Department of Energy
    Inventors: Catherine Lynn Riddle, Patricia D. Paviet
  • Patent number: 10294548
    Abstract: The present invention relates to Cu33Al17 alloys and Cu33Al17-based bulk alloys and coatings that exhibit significantly increased hardness characteristics compared to traditional copper-aluminum alloys.
    Type: Grant
    Filed: January 22, 2016
    Date of Patent: May 21, 2019
    Assignee: U.S. Department of Energy
    Inventors: Iver E. Anderson, Bruce A. Cook, Joel Harringa, Adam Boesenberg, Joel Rieken, Dave Byrd