Abstract: An improved exhaust gas recirculation (EGR) system comprises combustion chambers divided into a first portion and a second portion. An intake valve and an exhaust valve are associated with each combustion chamber. An intake manifold is in fluid communication with the combustion chambers through respective intake valves. A first exhaust manifold is in fluid communication with said first portion of combustion chambers through respective exhaust valves. A second exhaust manifold is in fluid communication with said second portion of combustion chambers through respective exhaust valves. An EGR exhaust valve is associated with each combustion chamber in said second portion. An EGR manifold is in fluid communication with each combustion chamber in said second portion through respective EGR exhaust valves and with said at least one intake manifold.

Abstract: A method for supplying gaseous fuel from a liquid state to an internal combustion engine includes employing a second internal combustion engine as a source of energy, pumping the gaseous fuel in the liquid state by transforming energy from the source of energy into mechanical work for the pumping, exchanging waste heat from the second internal combustion engine in a first heat exchange fluid circulating through the second internal combustion engine to a second heat exchange fluid, vaporizing the gaseous fuel pumped from the liquid state with heat from the second heat exchange fluid, and delivering the gaseous fuel vaporized from the liquid state to the internal combustion engine. Pressure of the gaseous fuel delivered to the internal combustion engine is maintained within a predetermined range of tolerance by the pumping.

Abstract: A fuel injector for an internal combustion engine is disclosed. The fuel injector is installable in a cylinder head bore of a cylinder head of the engine and has a body region arranged to be received within the cylinder head bore, and a head region arranged to extend outside the cylinder head bore to protrude from the cylinder head when the injector is installed in the cylinder head bore. The injector includes a first valve needle arranged to control the injection of a gaseous fuel from a first outlet, a second valve needle arranged to control the injection of a liquid fuel from a second outlet, a gaseous fuel inlet for admitting the gaseous fuel to the injector, and a liquid fuel inlet port for admitting the liquid fuel to the injector. The gaseous fuel inlet is disposed in the body region of the injector, and the liquid fuel inlet port is disposed in the head region of the injector. The injector can also include an internal accumulator volume so that an external fuel rail is not necessary.

Abstract: A safety device for a cylinder holding gaseous fluids under pressure is disclosed. The safety device has a device body in which a passage is defined for a fluid; the passage extends from an entry aperture, suitable for being placed in fluidic communication with a cylinder, to an exit aperture. An obturator air tightly engages the passage, the obturator is movable from a first position, in which it indicates the presence of fluid at a pressure below a first predefined pressure threshold value, inside the cylinder, and a second position, in which it indicates the presence of fluid at a pressure above the first predefined pressure threshold value inside the cylinder.

Abstract: Gaseous fuel injection pressures are normally less than liquid fuel injection pressures, resulting in reduced gaseous fuel jet momentum and mixing. A combustion system for an internal combustion engine comprises an intake port and valve, a cylinder and a piston that cooperate to provide a quiescent combustion chamber. The piston includes a re-entrant type piston bowl comprising an outer periphery and a protuberance emanating from the outer periphery. A fuel injector is configured to directly introduce a gaseous fuel into the combustion chamber and an ignition source is provided for igniting the gaseous fuel. A controller actuates the fuel injector such that a gaseous fuel jet is directed towards and splits upon impacting the protuberance forming first and second fuel plumes. The first fuel plume is redirected towards a first mixing zone adjacent a cylinder head and the second fuel plume redirected towards a second mixing zone adjacent the piston bowl.

Abstract: A reciprocating piston cryogenic pump has been suspended from stroking when process fluid discharge temperature from a vaporizer dropped below a threshold to prevent freezing of a heat exchange fluid circulating through the vaporizer and damage to downstream components. Suspension of the pump results in a decrease of process fluid pressure downstream of the vaporizer, which is undesirable. In the present technique, a temperature is monitored correlating to process fluid temperature downstream of the vaporizer. The amount of process fluid discharged from the pump in each cycle is adjusted as a function of the temperature such that the average residence time of the process fluid in the vaporizer is increased as the discharge amount decreases, increasing process fluid discharge temperature. The average mass flow rate of the process fluid through the vaporizer is unchanged regardless of pump discharge amount such that process fluid pressure downstream of the vaporizer is maintained.

Abstract: A technique for fuel system protection for an internal combustion engine includes introducing a directly injected fuel into a combustion chamber through a direct fuel injector, introducing a fumigated fuel upstream of an intake valve, selectively operating the internal combustion engine with at least one of the directly injected fuel and the fumigated fuel, determining a temperature of the direct fuel injector as a first function of engine operating parameters, and performing a temperature mitigation technique when the temperature rises above a first predetermined value such that the temperature is maintained below a second predetermined value.

Abstract: The problem arises of how to control a plurality of hydraulic pumps to achieve desired performance criteria, such as reduced wear and/or power consumption. The hydraulic pumps are operated in a hydraulic system for delivering hydraulic fluid to a hydraulic motor in a cryogenic pumping apparatus in an engine system fuelled with a gaseous fuel. A controller is operatively connected with the plurality of hydraulic pumps and is programmed to periodically determine a priority for each hydraulic pump as a function of predetermined criteria such as respective cumulative pumping cycles. Higher priority hydraulic pumps are operated before lower priority hydraulic pumps, that is in descending order of priority, to supply hydraulic fluid to the hydraulic motor. Hydraulic pumps are selected to operate according to the desired performance criteria.

Abstract: A method and system is disclosed for delivering a cryogenically stored fuel in a gaseous state into the air intake system of a gaseous fuelled internal combustion engine. The method comprises determining the flow rate capacity in the engine system's fuel delivery line, comparing the determined flow rate capacity to a required flow rate demand and supplying fuel in gaseous state directly from the vapor space of the cryogenic storage vessel to the fuel delivery line that supplies fuel to the engine, when the flow rate capacity is equal to or higher than the required flow rate demand. The method further comprises activating a cryogenic pump to deliver fuel to the internal combustion engine from the liquid space of the cryogenic storage vessel when the determined flow rate capacity is lower than the required flow rate demand.

Abstract: A method for fuel regulation during a non-motoring operating mode of an internal combustion engine is provided. A fuel regulator employs a first fuel to regulate pressure of a second fuel. The first fuel is communicated to the fuel regulator through a first fuel circuit. The method comprises actuating a fuel injector that introduces the first fuel and the second fuel into a combustion chamber of the internal combustion engine during the non-motoring operating mode. The fuel injector is actuated with an injection command signal having a pulse width below a predetermined maximum value whereby no fuel is injected into the combustion chamber and the first fuel drains from the first fuel circuit through the fuel injector to a supply tank.

Abstract: An improved apparatus supplies gaseous fuel from a liquid state to an internal combustion engine comprising an electrical energy generating apparatus for generating electrical energy from a store of chemical energy. A liquid pumping apparatus for pumping the gaseous fuel in the liquid state includes an energy converter for converting the electrical energy to mechanical energy which drives the liquid pumping apparatus. The liquid pumping apparatus also includes a first heat exchanger for vaporizing the gaseous fuel received from the pumping apparatus and a controller programmed to operate the liquid pumping apparatus to maintain a pressure of the gaseous fuel supplied to the internal combustion engine within a predetermined range.

Abstract: A flexible-fuel internal combustion engine apparatus comprises a combustion chamber, an intake valve, a first fuel injector, a second fuel injector, and a computer. The intake valve is operable to admit an intake charge into the combustion chamber. The first fuel injector injects a gaseous fuel directly into the combustion chamber. The second fuel injector injects a liquid fuel into the intake charge upstream of the intake valve. The computer is operatively connected with the first fuel injector and the second fuel injector to actuate injection of fuel respectively therefrom. The computer is programmed to command a gaseous-to-liquid fuel ratio as a function of at least one operating parameter from a group comprising gaseous fuel pressure, gaseous fuel mass, engine speed, engine torque, inlet air temperature, inlet air humidity, knock detection, operating history, torque command, and emissions.

Abstract: Emission targets, such as NOx levels, for gaseous fuelled internal combustion engines that burn a gaseous fuel in a diffusion combustion mode are increasingly more challenging to achieve. A method of fuel injection for an internal combustion engine fuelled with a gaseous fuel comprises introducing a first amount of pilot fuel in a first stage of fuel injection; introducing a first amount of main fuel (the gaseous fuel) in a second stage of fuel injection; and introducing a second amount of main fuel in a third stage of fuel injection. The first and second amounts of main fuel contribute to load and speed demand of the internal combustion engine. Engine maps calibrated for different engine performance can be employed in different regions of the load and speed range of the engine. The engine maps are blended when the engine transitions between two regions; and momentary excursions into different regions do not change the engine calibration.

Abstract: In metal-on-metal sealing structures, the sealing criteria employed for high pressure liquid fuel does not work when sealing gaseous fuels. An improved method for sealing a gaseous fuel between gaseous fuel conduits in an internal combustion engine comprises forming a contact band between two surfaces of a sealing structure between a first conduit and a second conduit. A width of the contact band is at least equal to the larger of a minimum contact pressure width where contact pressure is at least equal to a predetermined minimum contact pressure; and a minimum yield zone width where at least one of the two surfaces have plastically deformed.

Abstract: An apparatus for servicing a tank and/or a plug includes a valve having a first port sealingly couplable onto a tank port surrounding the plug, a second port, and a valve member operable between an open position providing a pathway between the first and second ports, and a closed position providing a sealed barrier between the first and second ports. The apparatus further includes an adapter sealingly couplable to the second port, and a plug displacement tool couplable to the adapter for displacing the plug relative to the tank when the first port is coupled to the tank port, the adapter is coupled to the second port, and the valve member is in the open position.

Abstract: An apparatus and method for igniting a gaseous fuel directly introduced into a combustion chamber of an internal combustion engine comprises steps of heating a space near a fuel injector nozzle; introducing a pilot amount of the gaseous fuel in the combustion chamber during a first stage injection event; controlling residency of the pilot amount in the space such that a temperature of the pilot amount increases to an auto-ignition temperature of the gaseous fuel whereby ignition occurs; introducing a main amount of the gaseous fuel during a second stage injection event after the first stage injection event; and using heat from combustion of the pilot amount to ignite the main amount.

Abstract: A method and system delivers a cryogenically stored fuel in a gaseous state into the air intake system of a gaseous fuelled internal combustion engine. The method involves measuring the pressure in the vapor space of the cryogenic storage vessel, comparing the measured pressure to a required fuel supply pressure and supplying fuel in gaseous state directly from the vapor space of the cryogenic storage vessel to the fuel delivery line that supplies fuel to the engine, when the pressure measured in the vapor space of the cryogenic storage vessel is equal to or higher than the required fuel supply pressure. The method further involves activating a cryogenic pump to deliver fuel to the internal combustion engine from the liquid space of the cryogenic storage vessel when the measured pressure in the vapor space is lower than the required fuel supply pressure.

Abstract: A fuel injector for an internal combustion engine includes an injector body, a first actuator for controlling movement of a first valve needle for injecting a first fuel into a cylinder of the engine, and a second actuator for controlling movement of a second valve needle for injecting a second fuel into the cylinder. Each of the actuators are axially spaced along a longitudinal axis of the injector body and has a respective conductive element for carrying current to the actuator, the injector further includes an electrical connector module which has first and second electrical connectors for connection with an associated one of the conductive elements for the actuators. The electrical connector module is mounted between the first and second actuators along the longitudinal axis of the injector body.

Abstract: A method for correcting injection behavior of a fuel injector includes calculating a nominal value of a fuel injector family characteristic for an average fuel injector from a family of fuel injectors as a multi-variable function of engine operating conditions, calculating a corrected value of the fuel injector family characteristic as a function of the nominal value, and employing the corrected value when actuating the fuel injector to inject fuel.

Abstract: An apparatus for controlling the lift of a valve member in a flow control valve comprises an end stop assembly having at least two pieces, a plunger with one end interposed between these pieces and biasing members that urge the pieces into contact with the plunger. The plunger is movable by an actuator to thereby move the pieces of the end stop assembly from a first position in which the pieces of the end stop assembly form a first surface for contacting the valve member to a second position in which the pieces form a second surface that comes into contact with the valve member when the valve member is lifted from its seated position, to thereby allow different discrete lifts of the valve member.