Abstract: An apparatus and method for supplying gaseous fuel from a tender car to an internal combustion engine on a locomotive comprising storing the gaseous fuel at a cryogenic temperature in a cryogenic storage tank on the tender car; pumping the gaseous fuel to a first pressure from the cryogenic storage tank; vaporizing the gaseous fuel at the first pressure; and conveying the vaporized gaseous fuel to the internal combustion engine; whereby a pressure of the vaporized gaseous fuel is within a range between 310 bar and 575 bar.

Abstract: A method of protecting a direct injection fuel injector in a multi-fuel engine, the method includes selectively operating the multi-fuel engine with a directly injected fuel introduced through the direct injection fuel injector and a second fuel; when fuelling the multi-fuel engine with the second fuel, selectively commanding a fuel system protection technique when determining that the direct injection fuel injector requires cooling, an age of directly injected fuel is above a predetermined value, transmission status has changed, an engine shutdown event has occurred and a global positioning system signal indicates an engine shutdown event will occur; wherein the fuel system protection technique includes commanding that the directly injected fuel be a portion of total fuel consumed and reducing quantities of the second fuel that is injected so that total fuel consumed equals a desired amount of fuel measured on an energy basis.

Abstract: A method for controlling fuel pressure in an internal combustion engine consuming a gaseous fuel and a liquid fuel comprises steps of determining a gaseous fuel pressure target value as a function of an engine operating condition, pressurizing the liquid fuel to a liquid fuel pressure based on the gaseous fuel pressure target value, and regulating gaseous fuel pressure from the liquid fuel pressure. The gaseous fuel pressure equals the gaseous fuel pressure target value to within a predetermined range of tolerance. A corresponding system controls fuel pressure in a gaseous fuelled internal combustion engine.

Abstract: A method for controlling fuel pressure in an internal combustion engine consuming a gaseous fuel and a liquid fuel comprises steps of determining a gaseous fuel pressure target value as a function of an engine operating condition, pressurizing the liquid fuel to a liquid fuel pressure based on the gaseous fuel pressure target value, and regulating gaseous fuel pressure from the liquid fuel pressure. The gaseous fuel pressure equals the gaseous fuel pressure target value to within a predetermined range of tolerance. A corresponding apparatus controls fuel pressure in a gaseous fuelled internal combustion engine.

Abstract: A cryogenic pump has an associated heater for vaporizing cryogenic fluid. The heater has a chamber (bounded by an inner sleeve and an outer sleeve) disposed around at least a portion of the pump housing. The heater has a helical heating coil with a plurality of turns disposed within the chamber and a helical baffle having a plurality of turns interspaced with the turns of the heating coil for guiding heat exchange fluid over the turns of the heat exchange coil. The heater has an inlet for cryogenic fluid to communicate with the heat exchange coil and an outlet for the resulting vaporized fluid. Heat exchange fluid flows through an inlet of the heater chamber to an outlet of the heater chamber and then through a space defined between the inner sleeve and a portion of the pump housing.

Abstract: An improved apparatus and method provide a portable fuel supply for a vehicle. The apparatus comprises a vessel that is a source of fuel and a conduit that is operatively connected with the vessel at one end. There is also a coupling pin arrangement connected with the vessel. The coupling pin arrangement comprises a coupling pin and is mutually engageable with a fifth wheel coupling device. An end opposite the one end of the conduit operatively connects with a fuel system of the vehicle such that the vessel is in fluid communication with the fuel system and the vehicle operates with the fuel from the vessel.

Abstract: A technique for controlling air-fuel ratio in an internal combustion engine consuming more than one fuel type includes determining a target air-fuel ratio as a function of engine operating conditions; determining an actual air-fuel ratio from the engine operating conditions; determining a first fuel quantity of a first fuel to introduce into a combustion chamber as a function of the engine operating conditions; determining a second fuel quantity of a second fuel such that the actual air-fuel ratio equals the target air-fuel ratio to within a predetermined range of tolerance when the first fuel quantity and the second fuel quantity are introduced into the combustion chamber, the second fuel quantity being determined as a function of the engine operating conditions, the target air-fuel ratio, the actual air-fuel ratio and the first fuel quantity; and introducing the first fuel quantity and the second fuel quantity into the combustion chamber.

Abstract: An apparatus and method estimate fluid mass in a cryogenic tank that holds a multiphase fluid comprising a liquid and a vapor. The apparatus comprises a level sensor, a pressure sensor and a computer. The level sensor provides a parameter representative of a level of the liquid. The pressure sensor provides a pressure signal representative of vapor pressure inside the cryogenic tank. The computer is operatively connected with the level sensor and the pressure sensor to receive the parameter and the pressure signal, and is programmed to determine the level from inputs comprising the parameter, to calculate a first volume of the liquid from inputs comprising the level, and to calculate a first mass of the liquid from inputs comprising the first volume and the pressure signal.

Abstract: An apparatus and method are provided for calibrating injection of fuel into at least one combustion chamber of an internal combustion engine. The internal combustion engine comprises at least one fuel injector and a fuel rail. The fuel rail is pressurized to a fuel rail pressure. The method comprises steps of (a) calculating an indicated torque for the internal combustion engine operating at a target fuelling from inputs comprising a fuelling command; (b) calculating a friction torque for the internal combustion engine from inputs comprising the target engine speed; (c) calculating a torque error from a difference between the indicated torque and the friction torque; and (d) determining a pulse-width correction factor for a first baseline pulse-width applied to actuate the at least one fuel injector whereby the torque error is below a predetermined threshold when the internal combustion engine is operating at the target fuelling.

Abstract: A method controls a direct-injection gaseous-fuelled internal combustion engine system to improve the conversion efficiency of an SCR converter that is operative to reduce levels of NOx. The method comprises detecting when the internal combustion engine is idling and timing the injection of a first quantity of fuel to begin injection when the engine's piston is near top dead center; and controlling the temperature of exhaust gas to be above a predetermined temperature that is defined by an operating temperature range that achieves a desired conversion efficiency for the selective catalytic reduction converter, by: (a) timing injection of the gaseous fuel to begin after timing for injection the first quantity of fuel, and (b) increasing exhaust gas temperature by increasing a delay in timing for injecting the gaseous fuel, while limiting the delay to keep concentration of unburned fuel exiting the combustion chamber below a predetermined concentration.

Abstract: A method and apparatus are disclosed for introducing a gaseous fuel into a combustion chamber of an internal combustion engine. The method includes dividing the engine map into three distinct operating regions, with different operating modes in each region. When the engine is operating in a low load region, gaseous fuel is introduced to the combustion chamber during an intake stroke before an intake valve associated with the combustion chamber closes. When the engine is operating in a high load low-speed region, gaseous fuel is directly injected into the combustion chamber during a compression stroke after the intake valve is closed. When the engine is operating in a high load high-speed region, a split injection strategy is employed with a first portion of the gaseous fuel introduced into the charge before the intake valve closes and a second portion being injected after the intake valve is closed.

Abstract: A method that protects a direct injection fuel injector in a multi-fuel engine comprises selectively operating the engine with at least one of a directly injected fuel introduced through the direct injection fuel injector and a second fuel. When fuelling the multi-fuel engine with the second fuel, a fuel system protection technique is selectively commanded when one or more adverse conditions, such as the direct injection fuel injector requiring cooling, is determined to exist. The fuel system protection technique comprises (a) suspending fuelling with the second fuel and injecting the directly injected fuel for a first predetermined number of engine cycles, and (b) switching back to fuelling the multi-fuel engine with the second fuel for a second predetermined number of engine cycles. The first and second predetermined number of engine cycles are selected to keep torque disturbances below a predetermined threshold value.

Abstract: A module for managing mass flow and dampening pressure pulsations in the supply line of a gaseous fuelled internal combustion engine comprises a hollow body defining an expanded volume that is fluidly connected directly to a pressure sensor and a temperature sensor. The module is placed along the supply line of a gaseous fuel engine between a fuel pressure increasing device and the fuel rail that supplies fuel to the engine. The module can comprise a filter that filters the impurities from the gaseous fuel supplied to the engine and an overpressure protection device that can vent some of the gaseous fuel from the module to protect it from over-pressurization.

Abstract: A fuel injection valve injects a fuel into the combustion chamber or into the injection port of an internal combustion engine, the valve being actuated by an actuator assembly that includes a small displacement actuator and a large displacement actuator. The method includes commanding the small displacement actuator to move the valve member to a first open position corresponding to a first flow area and commanding the large displacement actuator to move the valve member to a second open position corresponding to a second flow area that is larger than the first flow area such that the ratio between the second flow area and the first flow area is at least 15:1. The fuel injection valve can also be operated to alternatively inject two different fuels, one of the fuels being a gaseous fuel and the other one being a liquid fuel.

Abstract: An apparatus and method improve the accuracy of measurements taken with a capacitance-type sensor. In addition to the sensor the apparatus comprises a measurement circuit and a microprocessor. One of the sensor or a calibration capacitor with a known and fixed capacitance is connectable to the measurement circuit by a switch that has its position controlled by the microprocessor. The microprocessor sends measurement signals to the measurement circuit and receives data therefrom. According to the disclosed method, the measurement circuit is programmed to determine an error between measured calibration data and the known capacitance and to use this error to calculate a correction value, which it applies to the measured sensor data to calculate corrected sensor measurements.

Abstract: An engine system comprises a fuel processor that is supplied with air and a fuel reactant stream to produce a hydrogen-containing gas stream. The fuel processor comprises a mounting manifold, a housing, and an internal reaction chamber. The mounting manifold can fluidly interconnect an upstream engine exhaust conduit and a downstream engine exhaust conduit via internal passageways in the manifold, attach and position the fuel processor within the engine exhaust conduit, and fluidly connect external reactant supply conduits to the internal reaction chamber of the fuel processor.

Abstract: A method of regenerating a diesel particulate filter involves directing an exhaust stream from a combustion engine through the diesel particulate filter and selectively introducing a syngas stream at least periodically into the diesel particulate filter to regenerate it. The syngas stream is introduced at a first average flow rate during an initial regeneration stage and at a second average flow rate during a subsequent regeneration stage. In preferred embodiments the flow rate is varied in order to reduce temperature spikes and/or the rate at which CO slips through the filter during regeneration. In certain embodiments the first average flow rate is lower than the second average flow rate.

Abstract: In situations where the demand for syngas is intermittent, a fuel processor is operated to provide a high absolute hydrogen and carbon monoxide production, rather than to give a high fuel-specific hydrogen and carbon monoxide production. When a syngas generator is operated to intermittently produce syngas, a heating process can be performed between periods of syngas demand in order to keep the fuel processor within a desired temperature range. The heating process can comprise various steps or events including performing a heating event, allowing a standby period, and/or performing a carbon conversion event. Carbon formed during the process of converting fuel to syngas can be advantageously converted to maintain the temperature of the fuel processor within a desired range in between periods of syngas demand. A predictive method can be employed to control at least a portion of the heating process.

Abstract: In situations where the demand for syngas is prolonged, a fuel processor is operated continuously to provide a syngas stream for a prolonged period. The equivalence ratio of reactants supplied to the fuel processor is controlled so that a high fuel-conversion efficiency to hydrogen and carbon monoxide is obtained at temperatures correspondent to carbon production balance, where carbon is formed and gasified at approximately the same rate in the fuel processor.

Abstract: A fuel injection valve co-injects a liquid and a gaseous fuel into the combustion chamber of an internal combustion engine. A solid needle regulates the injection of liquid and gaseous fuels from a cavity in the fuel injection valve into the combustion chamber when the needle is lifted to its open position. In preferred embodiments, liquid fuel is metered and pressurized in an intensifier's cylinder provided within the valve body and the liquid fuel is delivered through a restricted flow passage into the cavity where it mixes with the gaseous fuel. The restricted flow passage can be formed by a small passage formed in the valve body or an annular passage between the needle and the valve body.