Patents Assigned to Zephyros, Inc.
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Patent number: 11577500Abstract: A method comprising providing a polymeric substrate having a melting point of from about 130° C. to about 190° C., and locating a material layer onto the substrate, wherein the material layer comprises one or more polymeric materials that liquefy upon exposure to temperatures of at least about 100° C., to blend with a softened portion of the polymeric substrate. Upon exposure of one or more of the substrate and the material layer to a stimulus, the temperature is increased in a predetermined temperature zone of one or more of the substrate and material layer to cause blending of the one or more polymeric materials of the material layer with the softened portion of the polymeric substrate.Type: GrantFiled: December 11, 2020Date of Patent: February 14, 2023Assignee: ZEPHYROS, INC.Inventors: Kenneth A. Mazich, Jeffrey R. Apfel, Kenneth S. Makuch
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Patent number: 11572106Abstract: A flooring member comprising: a structural member having one or more ducts extending along a length of the flooring member, each of the one or more ducts forming a hollow cavity extending along a length of each duct, the one or more ducts being integrally formed with the flooring member.Type: GrantFiled: April 20, 2022Date of Patent: February 7, 2023Assignee: ZEPHYROS, INC.Inventor: Joseph R. Thomas
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Patent number: 11565755Abstract: A structural reinforcement for a vehicle comprising: a) a carrier having a base wall from which a plurality of projections extend, the plurality of projections including at least one first projection and at least one second projection and the at least one first projection having a height greater than a height of the at least one second projection; b) an activatable material which is heat activatable and affixed to the carrier, configured to secure the carrier in a cavity of the vehicle; wherein in event of an impact, the at least one first projection and second projection are configured to deform toward the base wall and/or in a direction of an impact load in response to the impact load; and the at least one first projection is configured to receive the impact load and deform before the at least one second projection receives the impact load and deforms.Type: GrantFiled: March 17, 2022Date of Patent: January 31, 2023Assignee: ZEPHYROS, INC.Inventors: Liwen Li, Henry E. Richardson
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Patent number: 11542714Abstract: A flooring assembly (10) comprising at least one vertically lapped fibrous material layer (14), at least one pressure sensitive adhesive layer (12a) including a flexible substrate (12b), a mesh (12c) and an adhesive (12d) located along the flexible substrate, and at least one moisture impermeable membrane layer (16).Type: GrantFiled: October 26, 2018Date of Patent: January 3, 2023Assignee: Zephyros, Inc.Inventors: Colin Shugg, John Simmons, Brian Perkins, Tim Perkins
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Patent number: 11541626Abstract: An acoustic composite comprising a plurality of discrete air flow resistive layers layered on top of each other including a top layer and one or more lofted fibrous layers produced by a lapping process, the top layer having a specific air flow resistance that is greater than a specific air flow resistance of the one or more lofted fibrous layer.Type: GrantFiled: May 20, 2016Date of Patent: January 3, 2023Assignee: Zephyros, Inc.Inventors: Kendall Bush, Michael Czaplicki
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Patent number: 11535020Abstract: A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (ii) at least one consolidated fibrous insert (14) having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier may be a mass of activatable material.Type: GrantFiled: September 10, 2019Date of Patent: December 27, 2022Assignee: ZEPHYROS, INC.Inventors: Henry E. Richardson, Frank Braymand, Eric Chopin
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Patent number: 11535698Abstract: The present teachings contemplate a method that includes a step of providing a first amount of esterified reaction product of an acid and an epoxy-based material. The esterified reaction product may be further reacted an epoxy resin to form a polymeric epoxy. The resulting material may have a generally linear backbone, foaming and curing capability and flame retardant properties.Type: GrantFiled: January 21, 2020Date of Patent: December 27, 2022Assignee: Zephyros, Inc.Inventors: Michael Czaplicki, Kevin Hicks
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Patent number: 11518442Abstract: A structural reinforcement, utilized to reinforce a structural joint of a vehicle, and method of reinforcing a structural joint of a vehicle. The structural reinforcement having a clamshell structure comprising two complimentary halves. The structural reinforcement further comprising an activatable composition.Type: GrantFiled: August 21, 2019Date of Patent: December 6, 2022Assignee: Zephyros, Inc.Inventor: Mike Camera
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Patent number: 11510447Abstract: An article including one or more moisture wicking layers and one or more fibrous layers. The fibrous layers may have generally vertically oriented fibers, which may be oriented generally perpendicularly to a surface having or producing moisture. The article may be adapted to remove moisture form the surface having or producing moisture. The article may be breathable. The article may be quick drying. The article may provide cushioning. The article may be a wearable item.Type: GrantFiled: December 16, 2021Date of Patent: November 29, 2022Assignee: Zephyros, Inc.Inventors: Greg Thompson, Marc Engel, Christophe Chaut
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Patent number: 11505695Abstract: A composition that toughens and impact modifies epoxy resin based compositions comprising one or more co-polyamides and one or more block copolymers with polyamide and polyether blocks. The disclosure also relates to epoxy resin compositions containing the composition comprising one or more co-polyamides and one or more block copolymers with polyamide and polyether blocks and films, adhesives, foamable compositions and foamed compositions containing such a composition.Type: GrantFiled: December 9, 2019Date of Patent: November 22, 2022Assignee: Zephyros, Inc.Inventor: Vincent Duclos
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Patent number: 11465686Abstract: A structural reinforcement for a vehicle comprising: a) a carrier having a base wall from which a plurality of projections extend, the plurality of projections including at least one first projection and at least one second projection and the at least one first projection having a height greater than a height of the at least one second projection; b) an activatable material which is heat activatable and affixed to the carrier, configured to secure the carrier in a cavity of the vehicle; wherein in event of an impact, the at least one first projection and second projection are configured to deform toward the base wall and/or in a direction of an impact load in response to the impact load; and the at least one first projection is configured to receive the impact load and deform before the at least one second projection receives the impact load and deforms.Type: GrantFiled: December 22, 2020Date of Patent: October 11, 2022Assignee: ZEPHYROS, INC.Inventors: Liwen Li, Henry E. Richardson
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Patent number: 11466401Abstract: A structural reinforcement for an article including a carrier that includes: (i) a mass of polymeric material having an outer surface; and (is) at least one consolidated fibrous insert having an outer surface and including at least one elongated fiber arrangement having a plurality of ordered fibers arranged in a predetermined manner. The fibrous insert is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert and the mass of polymeric material are of compatible materials, structures or both, for allowing the fibrous insert to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier will be a mass of activatable material.Type: GrantFiled: July 20, 2020Date of Patent: October 11, 2022Assignee: ZEPHYROS, INC.Inventors: Frank Braymand, Eric Chopin, Henry E. Richardson
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Patent number: 11440595Abstract: An instrument panel assembly comprising: a crossmember (2) including a first beam (4) and a second beam (6), a center support assembly (8) with a first structural arm (30), a second structural arm (32), and a center support bracket (34); wherein the first beam (4) is hollow and has a larger diameter than the second beam (6), and the second beam (6) is adapted to slide into the first beam (4).Type: GrantFiled: February 12, 2019Date of Patent: September 13, 2022Assignee: Zephyros, Inc.Inventor: Henry Richardson
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Patent number: 11434392Abstract: The present teachings contemplate a method comprising providing a first and second substrate, locating an initiator onto a surface of the first or second substrate, the initiator including a substance for initiating polymerization of a polymerizable adhesive, locating the polymerizable adhesive onto a surface of the first and second substrate, the adhesive including a monofunctional, difunctional, or multifunctional methylene malonate, or cyanoacrylate, and contacting first and second substrate.Type: GrantFiled: September 19, 2017Date of Patent: September 6, 2022Assignee: Zephyros, Inc.Inventors: Michael Czaplicki, Ken Mazich, Yuan Lu, Kevin Hicks, Austin O'Connor, Jason Walker
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Patent number: 11421074Abstract: An adhesive material which comprises an epoxy component including a first flame retardant and a curing component which includes an adhesion promoter and a second flame retardant The epoxy component and curing component are present in a ratio of about 1:1 and the adhesive is formed when the epoxy component is combined with the curing component.Type: GrantFiled: February 1, 2016Date of Patent: August 23, 2022Assignee: ZEPHYROS, INC.Inventor: Jason Walker
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Patent number: 11389994Abstract: There is disclosed a method of applying activatable material to a member of an article of manufacture such as an automotive vehicle. According to the method, the activatable material is provided to an applicator followed by applying the activatable material to the member wherein the activatable material is attached by way of a mechanical interlock via one or more through-holes.Type: GrantFiled: October 30, 2017Date of Patent: July 19, 2022Assignee: ZEPHYROS, INC.Inventors: Henry E. Richardson, Patrick Moore
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Patent number: 11390004Abstract: There is disclosed a member for sealing, baffling and/or reinforcing components of an automotive vehicle. The assembly generally includes a carrier, an expandable material and at least one fastener.Type: GrantFiled: June 24, 2019Date of Patent: July 19, 2022Assignee: Zephyros, Inc.Inventors: Douglas C. Larsen, Thomas D. Kleino, Abraham Kassa, William J. Barz, Matthew Harthcock
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Patent number: 11345205Abstract: A suspension mount comprising a carrier with a first portion and a second portion, an activatable material selectively disposed on the carrier, one or more bridges connecting the first portion and the second portion of the carrier, wherein the first portion and the second portion of the carrier each include one or more damper mounts, and wherein the first portion corresponds to a left side and the second portion corresponds to the right side so that the suspension mount is attachable to a vehicle in one direction.Type: GrantFiled: April 23, 2020Date of Patent: May 31, 2022Assignee: Zephyros, Inc.Inventor: Jeff Shantz
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Patent number: 11331877Abstract: A structural reinforcement for insertion into a cavity of a vehicle structure including a base reinforcing portion, an expandable material and a localized reinforcement is disclosed. The localized reinforcement is placed within the structural reinforcement at a location of anticipated increased deformation during vehicle impact in an effort to reduce deformation and control the load distribution post-impact.Type: GrantFiled: September 30, 2019Date of Patent: May 17, 2022Assignee: Zephyros, Inc.Inventors: Henry E. Richardson, Xuping Qian, Gary Hulett
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Patent number: 11332197Abstract: A flooring member comprising: a structural member having one or more ducts extending along a length of the flooring member, each of the one or more ducts forming a hollow cavity extending along a length of each duct, the one or more ducts being integrally formed with the flooring member.Type: GrantFiled: October 10, 2019Date of Patent: May 17, 2022Assignee: ZEPHYROS, INC.Inventor: Joseph R. Thomas