Abstract: A flooring underlayment including a multi-layer fibrous structure having one or more lapped layers; one or more facing layers; and a plurality of granules scattered on and/or embedded in one or more layers of the fibrous structure. The plurality of granules may be scattered on and/or embedded in at least one of the one or more lapped layers. The fibrous structure may include a granule support layer located beneath the plurality of granules. The granule support layer may be positioned on the lapped layer. The granules may be deposited on the granule support layer. The present teachings also include a flooring assembly including the fibrous structure and one or more flooring surfaces.
Abstract: A fibrous structure including one or more nonwoven material layers comprising a fiber matrix, where the fiber matrix comprises polymeric binder fibers having a softening and/or melting temperature of about 190° C. or greater, where the article is adapted to withstand temperatures of about 190° C. or greater while in use; and where the article is a thermoacoustic insulation material.
Abstract: A device comprising an adhesive material and a fiberglass mesh located in direct planar contact with the adhesive material. The adhesive material is tacky in its green state and includes an epoxy, an epoxidized cashew nut shell oil, and at least about 20% by weight of a component containing a core shell polymer material to improve the adhesion capability to surfaces that are contaminated and/or exposed to high pressure spraying or chemical treatments, heat and humidity.
Abstract: A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite Insert (14) or overlay (980) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous Insert (14) or overlay (980) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that Is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (980) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126).
Abstract: An adhesive formulation comprising i) an adduct of an epoxy resin and an elastomer, ii) a phenoxy resin; iii) a core/shell polymer; iv) a curing agent which provides a structural adhesive with improved low temperature impact strength particularly useful for bonding metal especially in the automotive industry.
Abstract: A device and method for the protection of a first member and second member from corrosion by utilizing a connector that bonds the members without allowing direct contact of the members.
Type:
Grant
Filed:
November 13, 2013
Date of Patent:
January 25, 2022
Assignee:
Zephyros, Inc.
Inventors:
Dean Quaderer, David Kosal, Kurt Lilley, Blake Synnestvedt, Kevin Hicks, Thomas Kleino
Abstract: A extrusion process and apparatus for the deposition of precise, usually small amounts of extrudate (4) for adhesion to a substrate (1) comprising an extruder (2) positioned close to the substrate (1) and a jet of hot gas (6) directed onto the extrudate (1) between the extruder (2) and the substrate (1) in order to retain the adhesive properties between the extrudate (4) and the substrate (1).
Type:
Grant
Filed:
January 10, 2014
Date of Patent:
December 28, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Xabier Novellas, Francois Crouzet, Christophe Epp
Abstract: The present invention contemplates a method of forming a member comprising injection molding a first layer into a first tool cavity, overmolding a second layer into a second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, and adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof, overmolding a third layer into the second tool cavity selected from the group consisting of an expandable layer, a sealing layer, an acoustic layer, an adhesive layer, a reinforcement layer, a fastening layer, a second carrier layer, and any combination thereof. The first layer, the second layer, and the third layer may be molded in one injection molding tool and the second and third layer may be segregated from one another prior to any overmolding steps.
Type:
Grant
Filed:
November 16, 2015
Date of Patent:
December 14, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Gordon Morgan, Dean Quaderer, Keith Lewis
Abstract: A composite article (30), comprising at least one fibrous layer (12), and at least one thermoplastic epoxy web layer (14) located in direct planar contact with the at least one fibrous layer (12), the at least one thermoplastic epoxy web layer (14) being adapted to substantially phase separate during a molding and/or curing process.
Abstract: A method for reinforcing, baffling or sealing a vehicle structure, comprising the steps of providing one or more materials having a horizontal axis, at least one terminating edge, and an initial length, forming openings in the one or more materials, and applying the one or more materials to a location requiring reinforcement, baffling, sealing or any combination thereof.
Type:
Grant
Filed:
September 30, 2015
Date of Patent:
November 16, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Dean Quaderer, Erin White, Gary Vanlerberghe
Abstract: The present teachings contemplate relatively high glass transition temperature (Tg) polymers and/or other reaction products. A method may include reacting a diepoxide with a bisphenol in amounts and under conditions to produce a material that has a Tg as measured by differential scanning calorimetry according to ASTM E1358-08(2014) of at least about 90° C. at least about 100° C. (at least about 110° C., or at least about 120° C.
Type:
Grant
Filed:
November 11, 2016
Date of Patent:
October 26, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Kenneth A. Mazich, Laurent Meistermann, Craig Chiemelewski
Abstract: A structural reinforcement for an article including a carrier (10) that includes: (i) a mass of polymeric material (12) having an outer surface; and (ii) at least one fibrous composite insert (14) or overlay (960) having an outer surface and including at least one elongated fiber arrangement (e.g., having a plurality of ordered fibers). The fibrous insert (14) or overlay (960) is envisioned to adjoin the mass of the polymeric material in a predetermined location for carrying a predetermined load that is subjected upon the predetermined location (thereby effectively providing localized reinforcement to that predetermined location). The fibrous insert (14) or overlay (960) and the mass of polymeric material (12) are of compatible materials, structures or both, for allowing the fibrous insert or overlay to be at least partially joined to the mass of the polymeric material. Disposed upon at least a portion of the carrier (10) may be a mass of activatable material (126).
Abstract: A weldable adhesive or sealant formulation comprising a plurality of discrete solid metallic portions within a material having a viscosity of greater than 10,000 Pa s in its green state and at room temperature.
Abstract: An article comprising a flexible mesh layer pliable enough for being arranged in direct planar contact with a contoured surface, the mesh layer providing one or more attributes of adhering, sealing or reinforcing to a surface receiving the flexible mesh.
Abstract: Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibres, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fibre; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material ad heating to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.
Type:
Grant
Filed:
June 19, 2020
Date of Patent:
June 29, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Eric Le Gall, Frederic Ostrowsky, Denis Souvay
Abstract: An article comprising: a carrier (12), activatable material (14) disposed on the carrier, one or more carrier extensions (16) extending from the carrier; wherein the article is adapted to provide sealing, baffling, or reinforcement within a structure's cavity.
Type:
Grant
Filed:
June 17, 2020
Date of Patent:
June 29, 2021
Assignee:
ZEPHYROS, INC.
Inventors:
Dean Quaderer, Erin White, Keith Novak, Blake Synnestvedt
Abstract: The invention relates to structural adhesives and in particular to structural adhesives which are heat activated and which can be used for the bonding of components, particularly metal components, employed in the automotive industry.
Abstract: The present teachings contemplate a method comprising coating an polymeric material with a composition including a dicarbonyl compound and having a viscosity of from about 50 cps to about 500 cps, wherein the coating initiates either: (i) spontaneous polymerization (e.g., in less than about one minute) at room temperature of the composition without the addition of an initiator; or (ii) polymerization at room temperature at a selected later time with or without the addition of an initiator; and wherein the composition adheres or facilitates adhesion of the polymeric material to a substrate.
Type:
Grant
Filed:
April 21, 2017
Date of Patent:
May 25, 2021
Assignee:
Zephyros, Inc.
Inventors:
Yuan Lu, Kenneth Mazich, Kevin Hicks, Austin O'Connor, Michael Czaplicki
Abstract: A structural reinforcement comprising a rigid polymeric structure having a longitudinal axis and including a lower portion and an upper portion each of the lower and upper portions including a top surface and bottom surface, an expandable adhesive material located onto a portion of each of the top and bottom surface of each of the upper and lower portions, wherein the rigid polymeric stricture includes a plurality of ribs and the top edge of one or more of the ribs is co-planar with the expandable adhesive material prior to activation of the expandable adhesive material.