Patents Examined by Archene Turner
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Patent number: 10994341Abstract: A surface-coated cutting tool includes a base material and a coating film provided on a surface of the base material, wherein the coating film includes a first alternating layer provided on the base material and a second alternating layer provided on the first alternating layer, the first alternating layer includes A and B layers, the second alternating layer includes C and D layers, each of one or plurality of the A layers is composed of a nitride or carbonitride of AlaCrbM1(1-a-b), each of one or plurality of the B layers is composed of a nitride or carbonitride of AlcTidM2(1-c-d), each of one or plurality of the C layers is composed of a nitride or carbonitride of TieSifM3(1-e-f), and each of one or plurality of the D layers is composed of a nitride or carbonitride of TigSihM4(1-g-h).Type: GrantFiled: March 8, 2019Date of Patent: May 4, 2021Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Hiroki Takeshita, Makoto Setoyama, Haruyo Fukui
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Patent number: 10987739Abstract: Provided are a cemented carbide having excellent plastic deformation resistance and a cutting tool in which the cemented carbide is used as a substrate. A cemented carbide includes a hard phase containing tungsten carbide particles and a binder phase containing, as a main component, an iron-group element, wherein the formula B/A?0.05 is satisfied, where A represents the number of the tungsten carbide particles, and B represents the number of tungsten carbide particles whose number of contact points with other tungsten carbide particles is 1 or less. Preferably, the iron-group element includes cobalt, and the cobalt content in the cemented carbide is 8% by mass or more. Preferably, the tungsten carbide particles have an average particle diameter of 3 ?m or more.Type: GrantFiled: December 15, 2015Date of Patent: April 27, 2021Assignee: Sumitomo Electric Industries, Ltd.Inventors: Tsuyoshi Yamamoto, Michiko Matsukawa, Yasuki Kido, Keiichi Tsuda
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Patent number: 10974323Abstract: A hard coating film of a coated cutting tool contains Al within a range of 70 at % to 80 at % and Ti within a range of 20 at % to 30 at % with respect to a total amount of metallic (including metalloid) elements, and contains Ar of 0.50 at % or less with respect to a total amount of the metallic elements (including metalloid) and nonmetallic elements. The film has a diffraction peak due to each of a TiN (111) plane, a TiN (200) plane, and a TiN (220) plane of an fcc structure and an AlN (100) plane and an AlN (002) plane of a hcp structure, in which the diffraction peak of the TiN (200) plane indicates a maximum intensity and an intensity of the diffraction peak due to the TiN (111) plane is next thereafter. The average crystal grain size is within a range of 5 nm to 50 nm.Type: GrantFiled: November 30, 2017Date of Patent: April 13, 2021Assignee: MOLDINO Tool Engineering, Ltd.Inventor: Tomoya Sasaki
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Patent number: 10974324Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises a lower layer including at least one Ti compound layer containing a specific Ti compound, an intermediate layer including an ?-type Al2O3 layer containing ?-type Al2O3, and an upper layer including a TiCN layer containing TiCN; the respective layers are laminated in this order from the substrate side toward a surface side of the coating layer; an average thickness of the coating layer is from 5.0 ?m or more to 30.Type: GrantFiled: November 9, 2018Date of Patent: April 13, 2021Assignee: TUNGALOY CORPORATIONInventors: Kinya Takahashi, Naoyuki Fukushima
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Patent number: 10968512Abstract: In one aspect, articles are described comprising wear resistant coatings employing composite architectures including refractory layers of varying compositions and phases. Briefly, a coated article comprises a substrate and a coating deposited by chemical vapor deposition (CVD) adhered to the substrate, the coating comprising an inner refractory layer comprising M1-xAlxN wherein x?0.7 and M is titanium, chromium or zirconium and an outer zirconia layer or outer multiphase refractory layer comprising an alumina phase and an oxide phase comprising at least one Group IVB metal, wherein the M1-xAlxN has less than 15 weight percent hexagonal phase.Type: GrantFiled: June 22, 2018Date of Patent: April 6, 2021Assignee: KENNAMETAL INC.Inventors: Debangshu Banerjee, Rodrigo Cooper
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Patent number: 10954590Abstract: A coated cutting tool includes a body and a hard and wear resistant coating on the body. The coating has at least one NbN layer with a thickness between 0.2 ?m and 15 ?m, wherein the NbN layer includes a phase mixture of a cubic phase, c-NbN, and a hexagonal phase, h-NbN.Type: GrantFiled: June 30, 2017Date of Patent: March 23, 2021Assignee: SECO TOOLS ABInventors: Jon Andersson, Mats Johansson Joesaar
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Patent number: 10954168Abstract: A ceramic matrix composite article includes a melt infiltration ceramic matrix composite substrate comprising a ceramic fiber reinforcement material in a ceramic matrix material having a free silicon proportion, and a chemical vapor infiltration ceramic matrix composite outer layer comprising a ceramic fiber reinforcement material in a ceramic matrix material having essentially no free silicon proportion disposed on an outer surface of at least a portion of the substrate.Type: GrantFiled: September 21, 2018Date of Patent: March 23, 2021Assignee: General Electric CompanyInventors: Krishan Lal Luthra, Gregory Scot Corman, Badri Narayan Ramamurthi
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Patent number: 10953472Abstract: A rotary tool may include a main body having a bar-shape. The main body may include a cutting edge part at a first end, and a shank part at a second end. The cutting edge part may include a base member including a plurality of ridges, and a coating layer located on at least the ridges. The coating layer may include a layer containing SixM1-x(C1-yNy) (where M is at least one kind selected from Ti, Al, Cr, W, Mo, Ta, Hf, Nb, Zr, and Y, 0.01?x?0.55, and 0?y?1). A first region of the coating layer is closer to the first end than a second region of the coating layer, which is further away from the first end than the first region, and a content ratio of Si in the first region is lower than a content ratio of Si in the second region.Type: GrantFiled: March 27, 2017Date of Patent: March 23, 2021Assignee: KYOCERA CorporationInventors: Masahiro Waki, Masahiko Kuroda
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Patent number: 10953473Abstract: A surface-coated cutting tool includes a base material and a coating. A hard layer in the coating includes a plurality of crystal grains having a sodium chloride-type crystal structure. The crystal grain has a layered structure in which a first layer composed of nitride or carbonitride of AlxTi1-x and a second layer composed of nitride or carbonitride of AlyTi1-y are alternately stacked. The total thickness of the first layer and the second layer adjacent to each other is 3 nm or more and 40 nm or less. An angle of intersection between a normal direction to (111) plane that is a crystal plane of the crystal grain and the normal direction to the surface of the base material, an area ratio of the crystal grains having the angle of intersection of 0 degree or more to less than 10 degrees is 40% or more.Type: GrantFiled: June 22, 2016Date of Patent: March 23, 2021Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Anongsack Paseuth, Hideaki Kanaoka, Shinya Imamura, Satoshi Ono
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Patent number: 10946454Abstract: A coated cutting tool comprising a substrate and a coating layer provided on a surface of the substrate, wherein: the coating layer comprises at least one ?-type aluminum oxide layer; and a texture coefficient TC (0,0,12) of a (0,0,12) plane of the ?-type aluminum oxide layer is from 4.0 or more to 8.4 or less; and a texture coefficient TC (1,0,10) of a (1,0,10) plane thereof is from 0.4 or more to 3.0 or less.Type: GrantFiled: October 23, 2017Date of Patent: March 16, 2021Assignee: TUNGALOY CORPORATIONInventors: Hiroyuki Satoh, Yusuke Hirano
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Patent number: 10946453Abstract: A coated cutting tool comprising a substrate and a coating layer formed on a surface of the substrate, wherein: the coating layer comprises at least one ?-type aluminum oxide layer; and, in the ?-type aluminum oxide layer, a texture coefficient TC (0,0,12) of a (0,0,12) plane is from 4.0 or more to 8.4 or less, and a texture coefficient TC (1,2,11) of a (1,2,11) plane is from 0.5 or more to 3.0 or less.Type: GrantFiled: October 6, 2017Date of Patent: March 16, 2021Assignee: TUNGALOY CORPORATIONInventors: Hiroyuki Satoh, Yusuke Hirano
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Patent number: 10920325Abstract: A process for producing a hard material layer on a substrate. A multilayer coating system is applied to the substrate by alternate deposition of CrTaN and AlTiN by way of physical vapor deposition (PVD). The CrTaN and/or the AlTiN are preferably deposited from a composite target.Type: GrantFiled: March 3, 2017Date of Patent: February 16, 2021Assignees: Ceratizit Austria Gesellschaft m.b.H., Plansee Composite Materials GmbHInventors: Christoph Czettl, Markus Pohler, Peter Polcik, Martin Kathrein
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Patent number: 10919810Abstract: A cemented carbide comprising a predetermined hard phase, a predetermined binder phase and a predetermined composite compound phase, wherein: a content ratio of each of the hard phase, the binder phase and the composite compound phase based on total contents of the hard phase, the binder phase and the composite compound phase in the cemented carbide falls within a predetermined range; and the composite compound phase comprises an aggregate containing a small-diameter aggregate which satisfies a predetermined condition and a large-diameter aggregate which satisfies a predetermined condition.Type: GrantFiled: December 5, 2018Date of Patent: February 16, 2021Assignee: TUNGALOY CORPORATIONInventor: Shinya Ori
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Patent number: 10906104Abstract: Discussed herein are systems and methods of forming hardfacing coatings and films containing Q-carbon diamond particles for use in downhole drilling tooling and other tools where wear-resistant coating is desirable. The Q-carbon diamond-containing layers may be coated with matrix material and/or disposed in a matrix to form the coating, or the Q-carbon diamond layer may be formed directly from a diamond-like-carbon on a substrate.Type: GrantFiled: January 27, 2017Date of Patent: February 2, 2021Assignee: NATIONAL OILWELL DHT, L.P.Inventors: Biju Pillai Kumar, Bradley S. Ivie, Wei Liu, Anil Kumar, Russell C. Gilleylen, Michael D. Hughes, Jagdish Narayan
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Patent number: 10906270Abstract: A multilayer structure includes: a base material made of an iron-based metal material; a nitride layer that is provided on a surface of the base material through a nitriding treatment performed to the base material; an intermediate layer provided on a surface of the nitride layer; and a DLC layer provided on a surface of the intermediate layer. The intermediate layer is made of Si3N4, and the DLC layer has a thickness of 2 ?m to 10 ?m.Type: GrantFiled: August 23, 2017Date of Patent: February 2, 2021Assignee: MITSUBISHI HEAVY INDUSTRIES COMPRESSOR CORPORATIONInventors: Yuya Konno, Toyoaki Yasui, Masaki Kawano
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Patent number: 10883166Abstract: The present invention is directed to a surface-coated cubic boron nitride sintered material tool including a cBN substrate and a hard coating layer formed on a surface of the cBN substrate and having an alternate laminated structure of A layer and B layer. The cBN substrate (sintered material) includes: a Ti compound, WC, AlN, TiB2, Al2O3, and cBN. The A layer has a composition of (Ti1-xAlx)N (0.4?x?0.7 in terms of atomic ratio). The B layer has a composition of (Cr1-y-zAlyMz)N (0.03?y?0.4 and 0?z?0.05 in terms of atomic ratio). A plastic deformation work ratio of the B layer is 0.35 to 0.50.Type: GrantFiled: December 22, 2016Date of Patent: January 5, 2021Assignee: MITSUBISHI MATERIALS CORPORATIONInventors: Takuya Maekawa, Masakuni Takahashi, Shun Sato, Kenji Yumoto
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Patent number: 10882116Abstract: A coated cutting tool comprising a substrate and a coating layer formed on the substrate, wherein: the coating layer is laminated in order from the substrate side toward a surface side of the coating layer; and the coating layer comprises an upper layer and a lower layer which satisfy the following conditions that: “at least one of {422} planes of TiCN particles located closest to the surface in the lower layer and at least one of {006} planes of ?-type Al2O3 particles located closest to the substrate in the upper layer and immediately above the TiCN particles are substantially parallel to each other, and at least one of {111} planes of the TiCN particles and at least one of {110} planes of the ?-type Al2O3 particles are substantially parallel to each other”; and “at least one of {111} planes of TiCN particles located closest to the surface in the lower layer and at least one of {006} planes of ?-type Al2O3 particles located closest to the substrate in the upper layer and immediately above the TiCN particlesType: GrantFiled: June 27, 2017Date of Patent: January 5, 2021Assignee: TUNGALOY CORPORATIONInventor: Takaaki Nakamura
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Patent number: 10883170Abstract: The present invention relates to carbon material having, on the base material, a coating layer that includes tantalum carbide (TaC), and a method for producing the carbon material. For example, the carbon material may include a base material and a coating layer on the surface of the base material. The coating layer may include TaC having average crystal grain size of 10-50 ?m.Type: GrantFiled: April 27, 2018Date of Patent: January 5, 2021Assignee: TOKAI CARBON KOREA CO., LTDInventor: Dong Wan Jo
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Patent number: 10875101Abstract: A surface-coated cutting tool includes a substrate and a coating film that coats the substrate, wherein the coating film includes a hard coating layer constituted of a domain region and a matrix region, the domain region is a region having a plurality of portions divided and distributed in the matrix region, the domain region has a structure in which a first layer composed of a first Alx1Ti(1-x1) compound and a second layer composed of a second Alx2Ti(1-x2) compound are layered on each other, the matrix region has a structure in which a third layer composed of a third Alx3Ti(1-x3) compound and a fourth layer composed of a fourth Alx4Ti(1-x4) compound are layered on each other, the first AlTi compound and the second AlTi compound have a cubic crystal structure, the third AlTi compound and the fourth AlTi compound have a cubic crystal structure.Type: GrantFiled: December 27, 2018Date of Patent: December 29, 2020Assignee: Sumitomo Electric Hardmetal Corp.Inventors: Anongsack Paseuth, Yasuki Kido, Susumu Okuno, Shinya Imamura
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Patent number: 10876200Abstract: A hydrogenated diamond-like coating (“H-DLC”) for metallic substrates provides improved reliability. The H-DLC is relatively soft and elastic. Unlike hard and/or inelastic coatings in the prior art, the present coatings do not exhibit a loss of adhesion (delamination). A bonding layer may be used between the metallic substrate and the H-DLC. H-DLC coatings can, for example, be used in bearings and gears to reduce the occurrence of micropits and, ultimately, product failure.Type: GrantFiled: February 28, 2018Date of Patent: December 29, 2020Assignee: UChicago Argonne, LLCInventors: Osman L. Erylimaz, Harpal Singh, Aaron C. Greco, Jair G. Ramirez Gonzalez, Ali Erdemir