Abstract: A method of preparing a resin infused random fiber mat including the step of forming a liquid dispersion mat of polymeric resin and fiber on a porous substrate.
Type:
Grant
Filed:
February 14, 2018
Date of Patent:
August 8, 2023
Assignee:
Dow Global Technologies LLC
Inventors:
Craig F. Gorin, Manesh Nadupparambil Sekharan, Jason A. Reese, Amit K. Chaudhary, Daniel L. Dermody, Kevin J. Bouck, Rebekah K. Feist, Thomas J. Parsons, David H. Bank
Abstract: Provided is an expansive refractory material that not only has excellent fire resistance but also can provide a heat insulating function for protecting a content by expanding to form a heat insulating layer when the refractory material is brought close to a heat source or comes into contact with flame. The refractory material at least includes: discontinuous reinforcing fibers having a thermal conductivity of 4 W/(m·K) or higher; and a flame-retardant thermoplastic resin, wherein the discontinuous reinforcing fibers are dispersed in the refractory material. The refractory material has a post-expansion porosity of 30% or higher.
Abstract: A ceramic bonding material including at least one fibrous material, a flux agent and a thickening agent wherein the ceramic bonding material fired at a set temperature to bond the two adjacent substrate faces.
Abstract: A method for producing a thermally conductive sheet S includes a step of obtaining a thermally conductive composition by mixing a reactive liquid resin, which forms a rubbery or gelatinous matrix when crosslinked, a volatile liquid having a boiling point 10° C. or more higher than a curing temperature of the reactive liquid resin, and a thermally conductive filler; a step of forming a molded body by crosslinking and curing the reactive liquid resin at a temperature 10° C. or more lower than the boiling point of the volatile liquid; and a step of evaporating the volatile liquid by heating the molded body, in which these steps are performed sequentially.
Abstract: The present disclosure is directed to articles that include one or more coated fiber(s) (i.e., fiber(s) with a cured coating disposed thereon), where the coating includes a matrix of crosslinked polymers and optionally a colorant (e.g., pigment particles or dye or both). The cured coating is a product of crosslinking a coating composition including uncrosslinked polymers (e.g., a dispersion of uncrosslinked polymers in a carrier, wherein the uncrosslinked polymers are crosslinked to form the matrix of crosslinked polymers). The present disclosure is also directed to articles including the coated fibers, methods of forming the coated fibers and articles, and methods of making articles including the coated fibers.
Type:
Grant
Filed:
August 11, 2022
Date of Patent:
July 4, 2023
Assignee:
NIKE, INC.
Inventors:
Aaron Bartel, Charles R. Edwards, Stefan E. Guest, Christian Alexander Steinbeck
Abstract: The invention relates to a new binder composition which is particularly suitable for the manufacture of composite materials utilizing such new binder composition in the required nonwoven materials. Composite materials using such new binder composition in their nonwoven part are suitable, in particular, for composites materials for interior construction, for linings, floor coverings, and for the manufacture of furniture and similar products.
Type:
Grant
Filed:
January 20, 2021
Date of Patent:
June 27, 2023
Assignee:
Johns Manville
Inventors:
Klaus Friedrich Gleich, Philip Francis Miele, Michael Ketzer
Abstract: A manufacturing process includes spinning at least one continuous poly(glycerol sebacate) (PGS)/alginate fiber from a polymeric solution comprising PGS and alginate in water, drafting the at least one continuous PGS/alginate fiber in at least one coagulation bath, and drawing the at least one continuous PGS/alginate fiber from the at least one coagulation bath. A yarn includes at least one continuous PGS fiber. A continuous poly(glycerol sebacate) (PGS)/alginate fiber forming system includes a feeding tank holding a polymeric solution of alginate and PGS, a pump, a spinneret, a first coagulation bath, a first winder, a second coagulation bath, a second winder, and a bobbin winder, the system forming at least one continuous PGS/alginate fiber from the polymeric solution of alginate and PGS.
Type:
Grant
Filed:
October 21, 2021
Date of Patent:
June 27, 2023
Assignee:
THE SECANT GROUP, LLC
Inventors:
Mevlut Tascan, Kayla Wroblesky, Todd Crumbling, Michael S. Flemmens
Abstract: A reinforced element for use in the construction and assembly of an industrial textile, the element comprising a fibrous reinforcing material encapsulated by a thermoplastic polymer matrix, wherein: the thermoplastic polymer matrix comprises an amorphous polyester, a low-crystallinity polyester, polyphenylene sulphide (PPS), or a mixture thereof; the fibrous reinforcing material comprises continuous filaments selected from the group consisting of thermoplastic polymeric filaments, thermosetting polymeric filaments, glass fibers and a mixture thereof such that a majority of the continuous filaments are oriented in a first direction and the remainder of the continuous filaments are oriented in a second direction that is generally perpendicular to the first direction; a temperature at which the amorphous polymer substantially enters a liquid state, or the melting point of the low-crystallinity polyester, is at least 10° C.
Abstract: A method of making a concrete panel board is provided. The method includes the steps of: (a) providing a substrate; (b) applying a primer layer to the substrate; (c) drying the board after step b; (d) applying a thinset mortar layer to the primer layer; (e) drying the board after step d; (f) applying a plaster layer to the thinset mortar layer; (g) drying the board after step f; and (h) applying a sealant layer to the plaster layer.
Abstract: A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.
Abstract: Formaldehyde-free binder compositions are described that include an aldehyde or ketone, a reaction product between a polyamine and an organic anhydride, and an acidic compound. The acidic compound may be an organic acid, an acidic catalyst, or both. The acidic compound is supplied in quantities that lower the pH of the binder composition to about 5 or less. The binder compositions may be used in methods of binding fiberglass and the resulting fiberglass products have an improved tensile strength due to the addition of the acidic compound.
Abstract: Provided is a fiber-reinforced resin material molding in which fluctuations of the dispersion state of the fiber bundle in the molding is small, the generation of a resin pool is suppressed, and fluctuations in physical properties such as tensile strength and modulus of elasticity are suppressed; a method for manufacturing the same, and a method for manufacturing a fiber-reinforced resin material. Provided is a fiber-reinforced resin material molding comprising: a fiber bundle comprising a plurality of reinforcing fibers; and a matrix resin, wherein a coefficient of variation in fiber content of the reinforcing fibers per unit zone of 0.1 mm square on a cut face along a thickness direction is 40% or less.
Abstract: An article comprising a polymeric foam, wherein the polymeric foam contains a continuous polymer matrix defining cells therein, the polymer matrix containing: (a) from 25 to 65 weight percent of one or more olefin block copolymer having a melt index of two grams per ten minutes or more, (b) from 65 to 25 weight percent of one or more chlorinated olefin polymer having a Mooney viscosity less than 60 (ML 1+4, 125° C.), and (c) from 5 to 30 weight parts of antimony trioxide relative to 100 weight parts of polymers in the polymeric foam, with weight percent values relative to total polymer weight in the polymeric foam; a process for preparing the article.
Type:
Grant
Filed:
June 27, 2012
Date of Patent:
May 30, 2023
Assignee:
Dow Global Technologies LLC
Inventors:
Yong Chen, Kim Walton, Wei Wang, Takahiko Ohmura
Abstract: Provided are a film which can be decorated even against a three-dimensional shape, is excellent in moldability during decoration (adhesion) on an adherend, is able to reduce concaves and convexes with a variety of sizes which the adherend surface has, and makes an appearance quality favorable; and a decorative molded product having the film. The film is a film including a layer containing a thermoplastic resin, wherein when a highest temperature of glass transition temperatures of the film is designated as Tg [+ C], a temperature T [° C.] at which an elongation at break is 50% or more exists in a range of Tg to (Tg+50 [° C.
Abstract: [Problem] To provide a reinforcing fiber bundle that can maintain a good opening state of reinforcing fibers and that can produce a fiber-reinforced composite having excellent mechanical strength; a reinforcing fiber woven fabric using the same; a carbon fiber reinforcing composite using the same; and methods for producing the same. [Solution] A reinforcing fiber bundle comprising a plurality of reinforcing fibers is produced, the reinforcing fiber bundle having a cross-linking portion comprising a carbon allotrope between the reinforcing fibers.
Abstract: A method for manufacturing a fiber-reinforced resin molding material having a cut fiber tow impregnated with a resin includes a separation step of intermittently separating a fiber tow and forming at least two separation-processed lines arranged side by side in a width direction of the fiber tow and a cutting step of cutting the fiber tow at an interval in the longitudinal direction, and the separation step and the cutting step are carried out to satisfy (1) to (3). (1) 1?c/L?50 (2) c<a (3) b/L<1 “c” is an overlapping length of separated parts when one separation-processed line is projected to another separation-processed line adjacent thereto in the width direction, “L” is the interval in the cutting step, “a” is a length of the separated part in the separation-processed line, and “b” is a length of an unseparated part in the separation-processed line.
Abstract: A composite material fabrication method includes stacking a plurality of fiber layers and a first binder and curing the first binder to form a three-dimensional structure with a plurality of mesh openings, and filling the plurality of mesh openings with a plurality of fiber filaments of a fiber array and a second binder and curing the second binder. A plurality of first mesh openings of the plurality of mesh openings are connected in a first direction.
Type:
Grant
Filed:
October 8, 2019
Date of Patent:
May 9, 2023
Assignee:
National Chung-Shan Institute of Science and Technology
Abstract: Compositions-of-matter comprising a matrix made of one or more, preferably two or more elastic layers and one or more viscoelastic layer are disclosed. The compositions-of-matter are characterized by high water-impermeability and optionally by self-recovery. Processes of preparing the compositions-of-matter and uses thereof as tissue substitutes or for repairing damaged tissues are also disclosed.
Abstract: Light weight composites with high flexural strength comprise epoxy foam sandwiched between two layers of facing material have high strength and low weight and can be used to replace steel structures. The facing layer may be fibrous material especially glass or carbon fibres, the facing material is preferably embedded into the epoxy matrix. Alternatively they may be matching box structures or concentric metal tubes. The sandwich structures may be prepared by laying up the fibre; coating and/or impregnating the layer with epoxy resin, laying a layer of heat activatable foamable epoxy material, providing a further layer of the fibrous material optionally coated and/or impregnated with epoxy resin on the foamable material and healing to foam and cure the epoxy materials. Alternatively they may be formed by extrusion of the foamable material between the surface layers.
Type:
Grant
Filed:
May 27, 2021
Date of Patent:
April 4, 2023
Assignee:
ZEPHYROS, INC.
Inventors:
Eric Le Gall, Frederic Ostrowsky, Denis Souvay
Abstract: A fiberglass reinforced aerogel composite may include coarse glass fibers, glass microfibers, aerogel particles, and a binder. The coarse glass fibers may have an average fiber diameter between about 8 ?m and about 20 ?m. The glass microfibers may have an average fiber diameter between about 0.5 ?m and about 3 ?m. The glass microfibers may be homogenously dispersed within the coarse glass fibers. The aerogel particles may be homogenously dispersed within the coarse glass fibers and the glass microfibers. The fiberglass reinforced aerogel composite may include between about 50 wt. % and about 75 wt. % of the aerogel particles. The binder bonds the coarse glass fibers, the glass microfibers, and the aerogel particles together.
Type:
Grant
Filed:
September 12, 2018
Date of Patent:
March 28, 2023
Assignee:
Johns Manville
Inventors:
Ralph Michael Fay, Guodong Zheng, Stanislav Kukatin, Luke S Weith