Patents Examined by Camie S Thompson
  • Patent number: 11603439
    Abstract: A prepreg according to the invention comprises: a raw yarn treated by a sizing agent; a thermoplastic resin material; and a thermosetting resin material; wherein the thermoplastic resin material coats at least a part of an outer peripheral surface of the raw yarn, wherein the thermosetting resin material coats at least a part of an outer peripheral surface of the thermoplastic resin material, or wherein the thermosetting resin material coats at least a part of the outer peripheral surface of the raw yarn, wherein the thermoplastic resin material coats at least a part of an outer peripheral surface of the thermosetting resin material, and wherein the thermosetting resin material is polymerized by heating.
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: March 14, 2023
    Assignee: JAPAN MATEX CO., LTD.
    Inventors: Katsuro Tsukamoto, Hiroaki Tsukamoto
  • Patent number: 11603612
    Abstract: A binder composition for use in the manufacture of a nonwoven mat including a low-density fiber, and nonwoven mats made with the binder, are disclosed. The low-density fiber is able to reduce the acoustic openness of the nonwoven mats made therefrom while also capable of being delivered with existing binder technology and equipment.
    Type: Grant
    Filed: May 29, 2019
    Date of Patent: March 14, 2023
    Assignee: Owens Corning Intellectual Capital, LLC
    Inventors: Jianhui Wu, David Hartman, William Sorsby, Jeff Pessell
  • Patent number: 11597165
    Abstract: The purpose of the present invention is to provide a fiber-reinforced resin material having minimal directionality of strength as well as excellent productivity, a method and device for manufacturing a fiber-reinforced resin material whereby a molded article is obtained, and a device for inspecting a fiber bundle group. A method for manufacturing a sheet-shaped fiber-reinforced resin material in which a paste (P1) is impregnated between cut fiber bundles (CF), the method for manufacturing a fiber-reinforced resin material including a coating step applying a coating of a paste (P1) on a first sheet (S11) conveyed in a predetermined direction, a cutting step for cutting a long fiber bundle (CF) using a cutter (113A), a scattering step for dispersing the cut fiber bundles (CF) and scattering the cut fiber bundles (CF) on the paste (P1), and an impregnation step for pressing a fiber bundle group (F1) and the paste (P1) on the first sheet (S11) and impregnating the paste (P1) between the fiber bundles (CF).
    Type: Grant
    Filed: April 4, 2019
    Date of Patent: March 7, 2023
    Assignee: Mitsubishi Chemical Corporation
    Inventors: Hiroshi Iwata, Nobuyuki Yamamoto, Hajime Okutsu, Ryuichi Ishikawa, Koichi Akiyama, Takayuki Kobayashi
  • Patent number: 11591447
    Abstract: A reinforcing sheet including one or more layers of a reinforcing material, and a thermosetting adhesive associated with the reinforcing material, wherein the thermosetting adhesive includes a curing agent, and an epoxy-modified dimerized fatty acid combined with an epoxy terminated polyurethane interpenetrating network.
    Type: Grant
    Filed: May 24, 2022
    Date of Patent: February 28, 2023
    Assignee: Uniseal, Inc.
    Inventors: Thanikaivelan Tindivanam Veeraraghavan, Ramanathan Lakshminarayan, Brandon Allen Willis
  • Patent number: 11591723
    Abstract: The glass fiber-reinforced resin molded article includes a glass fiber fabric and a transparent resin. The average resin unimpregnation ratio in proximity to filament of the glass fiber fabric is more than 2.0% and 50.0% or less, the warp yarn width Bt and the weft yarn width By of the glass fiber fabric each are from 0.50 to 8.50 mm, the warp yarn weaving density Wt and the weft yarn weaving density Wy of the glass fiber fabric each are from 3.0 to 50 yarns/25 mm, and the degree of widening of warp yarn Et and the degree of widening of weft yarn Ey of the glass fiber fabric each are from 0.70 to 1.10.
    Type: Grant
    Filed: May 21, 2021
    Date of Patent: February 28, 2023
    Assignee: Nitto Boseki Co., Ltd.
    Inventors: Noriyoshi Sato, Hideaki Monma, Chikako Matsuda
  • Patent number: 11590459
    Abstract: A product includes a nanoporous membrane having a plurality of carbon nanotubes and a fill material in interstitial spaces between the carbon nanotubes for limiting or preventing fluidic transfer between opposite sides of the nanoporous membrane except through interiors of the carbon nanotubes. The longitudinal axes of the carbon nanotubes are substantially parallel, an average inner diameter of the carbon nanotubes is about 20 nanometers or less, and both ends of at least some of the carbon nanotubes are open. Moreover, the fill material is impermeable or having an average porosity that is less than the average inner diameter of the carbon nanotubes.
    Type: Grant
    Filed: July 6, 2020
    Date of Patent: February 28, 2023
    Assignee: Lawrence Livermore National Security, LLC
    Inventors: Steven F. Buchsbaum, Francesco Fornasiero, Melinda L. Jue, Eric R. Meshot, Sei Jin Park, Ngoc T. N. Bui, Chiatai Chen
  • Patent number: 11577477
    Abstract: The invention relates to a pre-impregnated fibre-reinforced composite material in laminar form, obtained impregnating a fibrous mass with a polymeric binder composition and intended to be subjected to successive forming and complete curing operations to produce a fibre-reinforced composite material. The polymeric binder composition comprises one or more resins chosen in the group consisting of siloxane resins and silsesquioxane resins, and can optionally comprise one or more organic resins. The polymeric binder composition appears as a liquid with viscosity between 55000 and 10000 mPas at temperatures between 50° C. and 70° C. The polymeric binder composition forms a polymeric binder matrix, not cross-linked or only partially cross-linked, that fills the interstices of the fibrous mass. The invention also relates to a method for making said pre-impregnated fibre-reinforced composite material in laminar form.
    Type: Grant
    Filed: August 3, 2018
    Date of Patent: February 14, 2023
    Assignees: PETROCERAMICS S.P.A., NANO-TECH S.P.A.
    Inventors: Lorenzo Cavalli, Andrea Giovannelli
  • Patent number: 11578438
    Abstract: A nanofiber nonwoven product is disclosed which comprises a polyamide with a relative viscosity from 2 to 330, spun into nanofibers with an average diameter of less than 1000 nanometers (1 micron). In general, the inventive products are prepared by: (a) providing a polyamide composition, wherein the polyamide has a relative viscosity from 2 to 330; (b) melt spinning the polyamide composition into a plurality of nanofibers having an average fiber diameter of less than 1 micron, followed by (c) forming the nanofibers into the product.
    Type: Grant
    Filed: May 12, 2021
    Date of Patent: February 14, 2023
    Assignee: Ascend Performance Materials Operations LLC
    Inventors: Wai-shing Yung, Scott E. Osborn, Chris E. Schwier, Vikram Gopal, Albert Ortega
  • Patent number: 11578774
    Abstract: A method of manufacturing a ceramic matrix composite component includes pressure casting a fibrous preform with a slurry comprising boron carbide and densifying the fibrous preform using a liquid source of carbon. The method may include forming holes in the fibrous preform before pressure casting the fibrous preform with the slurry. The method may also include sintering the boron carbide after the pressure casting. In various embodiments, the sintering may be performed before the densifying.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: February 14, 2023
    Assignee: Goodrich Coroporation
    Inventor: Jean-Francois LeCostaouec
  • Patent number: 11578487
    Abstract: A wood or engineered wood structural panel, such as, but not limited to, OSB (“oriented strand board”) or plywood, that is both fire-resistant and water resistant. The panel is factory-coated with a product that provides fire resistance. The treatment gives it a Fire-Resistant (FR) performance (for use in a one- or two-hour rated assembly). The panel also is overlaid or coated in a factory setting with a weather/water resistive barrier (WRB). The structural panel thus combines a fire-resistant structural sheathing and WRB product in one integrated panel produced at a factory prior for installation at a job site.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: February 14, 2023
    Inventors: Scott Johnson, Brian St. Germain
  • Patent number: 11566114
    Abstract: A fiber-reinforced thermoplastic resin filament is obtained by impregnating a continuous reinforcing fiber with a thermoplastic resin, and satisfies all of conditions (a) to (c). (a) The volume ratio of a reinforcing fiber in a fiber-reinforced thermoplastic resin filament is 30 to 80%; and the volume ratio of a thermoplastic resin in a fiber-reinforced thermoplastic resin filament is 70 to 20%. (b) The thickness of a fiber-reinforced thermoplastic resin filament is 0.01 to 3 mm. (c) The length of a filament contained in a fiber-reinforced thermoplastic resin filament is 1 m or more.
    Type: Grant
    Filed: November 5, 2018
    Date of Patent: January 31, 2023
    Assignee: Toray Industries, Inc.
    Inventors: Masayuki Koshi, Yoshihiro Naruse, Shoma Ishida
  • Patent number: 11566369
    Abstract: Disclosed herein is an electrically conductive sized fiber including a fiber and a sizing composition adhered to a surface of the fiber, wherein the sizing composition includes at least one sizing compound and a plurality of graphene oxide nanoparticles, The present disclosure also discloses fiber-reinforced resin composites, articles including fiber-reinforced resin composites and methods of making such electrically conductive sized fiber and articles therefrom.
    Type: Grant
    Filed: March 28, 2019
    Date of Patent: January 31, 2023
    Assignee: ZOLTEK CORPORATION
    Inventors: Steven Eric Baldini, David Michael Corbin
  • Patent number: 11565505
    Abstract: A laminate assembly includes a matrix layer and elongated, continuous strips of a conductive alloy. The matrix layer has opposite first and second sides connected by opposite first and second edges. Each of the first and second edges extends from the first side of the matrix layer to the opposite second side of the matrix layer. The elongated, continuous strips of the conductive alloy are disposed in the matrix layer between the first and second sides of the matrix layer. The elongated continuous strips continuously extend through the matrix layer from the first edge to the opposite second edge.
    Type: Grant
    Filed: September 10, 2020
    Date of Patent: January 31, 2023
    Assignee: General Electric Company
    Inventor: Vidyashankar Ramasastry Buravalla
  • Patent number: 11560646
    Abstract: An object of the present invention is to provide a carbon fiber which exhibits excellent strength development rate when used in a composite material. The present invention that solves the problems is a carbon fiber which simultaneously satisfies the following formulae (1) and (2): Lc/d?3??(1) TS×d×Lc>6.0×105??(2) wherein: Lc is an X-ray crystallite size (?), d is a filament diameter (?m), and TS is a strand tensile strength (MPa).
    Type: Grant
    Filed: November 22, 2018
    Date of Patent: January 24, 2023
    Assignees: TEIJIN LIMITED, Teijin Carbon Europe GmbH
    Inventors: Shuhei Yoshida, Hidekazu Yoshikawa, Yosuke Nakamura, Hironori Kawamoto, Takaya Suzuki, Toru Kaneko
  • Patent number: 11548244
    Abstract: Laminated parts are described that include a core, a fiber layer arranged on each side of the core and impregnated with a polyurethane resin, and an outer layer that at least partially coats at least one of the polyurethane impregnated fiber layers, in which the outer layer is the cured reaction product of a reaction mixture that includes: (1) a polyisocyanate, (2) a polyether polyol having a molecular weight of 800 Da to 25,000 Da and a functionality of 2 to 8, and (3) a fatty acid ester having isocyanate-reactive functionality. Methods of producing such laminated parts are also described.
    Type: Grant
    Filed: August 16, 2021
    Date of Patent: January 10, 2023
    Assignee: Covestro LLC
    Inventor: Merle W. Lesko
  • Patent number: 11542378
    Abstract: A thermoplastic composite material includes a thermoplastic polymer matrix component, a microparticle component, a nanoparticle component, and a compatibilizing agent component, at least a portion of the microparticle component and/or nanoparticle component is a natural fiber.
    Type: Grant
    Filed: June 5, 2018
    Date of Patent: January 3, 2023
    Assignee: Essentium IPCO, LLC
    Inventors: Elisa Teipel, Kevin Holder, Nirup Nagabandi, Blake Teipel
  • Patent number: 11529769
    Abstract: A fiber reinforced thermoplastic resin molded article contains inorganic fibers (A), organic fibers (B), and a thermoplastic resin (C), the fiber reinforced thermoplastic resin molded article containing 5 to 45 parts by weight of the inorganic fibers (A), 1 to 45 parts by weight of the organic fibers (B), and 10 to 94 parts by weight of the thermoplastic resin (C), based on 100 parts by weight of the total of the inorganic fibers (A), the organic fibers (B), and the thermoplastic resin (C), the inorganic fibers (A) in the fiber reinforced thermoplastic resin molded article having a weight average fiber length (Lwa) of 0.01 mm or more and 3 mm or less, the organic fibers (B) having a weight average fiber length (Lwb) of more than 4 mm and 20 mm or less.
    Type: Grant
    Filed: July 30, 2018
    Date of Patent: December 20, 2022
    Assignee: Toray Industries, Inc.
    Inventors: Shin Hirata, Yuki Nitsutsuji, Atsuki Tsuchiya
  • Patent number: 11530166
    Abstract: A process for manufacturing pyrocarbon, includes forming pyrocarbon by a calefaction process from at least one C2 to C6 alcohol or polyalcohol precursor, the precursor being ethanol, rough laminar pyrocarbon being obtained by imposing a temperature of between 1250° C. and 1325° C. during calefaction.
    Type: Grant
    Filed: October 18, 2018
    Date of Patent: December 20, 2022
    Assignees: SAFRAN CERAMICS, CENTRE NATIONAL DE LA RECHERCHE SCIENTIFIQUE, COMMISSARIAT A L'ENERGIE ATOMIQUE ET AUX ENERGIES ALTERNATIVES
    Inventors: Arnaud Delehouze, Amandine Lorriaux, Laurence Maille, Patrick David
  • Patent number: 11524470
    Abstract: A method for making a three-dimensional composite part with a thermoplastic matrix and continuous reinforcement. A pre-impregnated fibrous perform is obtained by three-dimensional knitting. The preform is placed on the punch or in the matrix of a tooling, defining between them a sealed closed cavity. The tooling is closed so as to apply a first pressure to the preform. The cavity is brought to the melting temperature of the polymer impregnating the preform by maintaining the first pressure. The cavity comprising the preform is cooled to a temperature suitable for demolding by maintaining the second pressure. The mold is opened and the part is demolded.
    Type: Grant
    Filed: July 23, 2018
    Date of Patent: December 13, 2022
    Assignee: ROCTOOL
    Inventor: José Feigenblum
  • Patent number: 11518068
    Abstract: The invention relates to a method and facility for manufacturing a tape of reinforcement filaments impregnated by a polymer matrix, as well as a tape produced thereby, said tape having a constant width across the entire length thereof, wherein the filaments extend in a direction parallel to the length of the tape, from a strand of filaments coming from a feeding reel. The method including steps and units that make it possible to manage the unwinding tension of the strand, to guide the strand on the axis of the machine, to manage the width of the strand, to deposit the polymer on the strand by electrostatic powdering, with a polymer weight ratio of around 20% to around 75% to melt the polymer, to calibrate the width and thickness of the tape and to collect the tape on the storage reel.
    Type: Grant
    Filed: December 31, 2019
    Date of Patent: December 6, 2022
    Assignee: PORCHER INDUSTRIES
    Inventors: Romain Pellet, Grégory Merle