Abstract: Gas turbine engine superalloy airfoils and other components made by low pressure/high velocity plasma spray-casting have unique microstructures and, consequently, novel combinations of physical properties superior to those of components of the same alloy compositions made by conventional methods.

Abstract: Method of forming buried contact in recessed gate MOSTEK technology is provided. When the buried contact is desired, a MOS transistor is formed and the gate and underlying gate oxide layer removed to expose the substrate. A conducting layer through the aperture formed makes contact to the substrate.

Abstract: A particulate mass to be sintered is imbedded in a mold which comprises a porous mass of particulate refractory material enclosed within a flexible membrane. Six press units are provided for applying compressive pressures externally to the mold, together or in sequence, whereby to subject the sinterable mass to pressures in the respective directions, under the control of a preprogrammed control unit which receives clock pulses from a source and stimulates the respective press units. A flexible heating coil imbedded in the mold is supplied with alternating current from a source to inductively heat up the sinterable mass and the adjacent mold material, to enable sintering to occur. The sinterable mass may have been precompacted into a self-supporting so-called "green compact", or it may be supported in a self-supporting shell carried within and forming part of the mold. The mold preferably comprises three layers having characteristics chosen so as to assist in heating up the sinterable mass uniformly.

Abstract: A submicron-particle ductile superconductor and method of fabricating the same wherein the submicron particles (e.g., 300 Angstroms) of a superconductor (e.g., NbC) are encapsulated in a metal tube (e.g., copper) and then fabricated down to fine wire in the absence of sintering of reaction annealing. Because of the fluid-like properties of the unsintered submicron-particle powdered core, the composite fabricated wire retains ductility and resistance to fracture while exhibiting superconducting properties approaching those of the bulk material in the core. Multifilamentary composites are obtained by bundling and fabricating the bundle down in a required number of steps.

Abstract: A sliding member for use in an internal combustion engine having an improved wear resistance. The sliding member has a sliding surface composed of a mixture of 50 to 97% by weight of high carbon ferrochromium and 3 to 50% by weight of ferrous alloy applied thereto by spraying. In a preferred embodiment, the ferrous alloy is high carbon iron containing at least 0.6% by weight of carbon.

Abstract: A container for enclosing particulate or piece-formed radioactive material which is to be converted into a solid body by isostatic pressing at a high temperature and a high pressure. The container may have a corrugated sheath and suitably a plane lid and a plane bottom. The corrugation makes possible axial compression of the container prior to the pressing. The container may also have a cylindrical sheath and bellows projecting into the sheath and joining the sheath of the container to a lid and a bottom. The bellows make it possible to insert the lid and the bottom by gas pressure, so that the material present in the container is axially compressed.

Abstract: A method for fabricating a gate-source structure for a recessed-gate static induction transistor. Source impurities are implanted prior to forming the recessed gates. The recessed gates are formed by a first isotropic etching step and a second anisotropic etching step which results in a unique overhanging protective layer used to protect the walls of the grooves during implantation of gate impurities in the bottom of the grooves. Implantations are driven and activated to form gate and source regions, the protective layer is removed and metal deposited to form electrodes. The procedure minimizes the required number of masking steps and associated mask registration problems.

Abstract: Laminated anti-friction bearing material and process for producing the same. Heterogeneous wire, containing both metallic and non-metallic elements or components, is atomized by an electric current impulse discharge which causes an explosive or sputtering disintegration of the wire, resulting in the materials thereof being sprayed or deposited onto a substrate. The deposited coating can include a matrix formation in its make-up, with discrete anti-friction and other particles, and is characterized by a strong cohesion to the substrate, together with highly desirable sliding properties. The sputtering is accompanied by a controlled oxiding, or a controlled sulfidizing of the sputtered materials, and the sputtering can produce an improved anti-friction layer, and also an improved running-in layer.

Abstract: A cyclic, ideally continuous, process for producing titanium which employs the reduction of titanium fluorides by potassium or sodium, or mixtures thereof, to result in titanium particles in molten alkali metal fluoride, which after separation said alkali metal fluoride is combined with a molten ferrous metal to evolve the alkali metal to be recycled from alkali metal iron fluoride that is then combined with a titanium dioxide containing mineral, ideally ilmenite, to evolve titanium tetrafluoride which is recycled. The process may be employed to produce other metals, especially aluminum, silicon and zirconium.

Abstract: A method is disclosed for forming roller cutters and also for forming cutting teeth for rolling cutter bits, including cutter inserts, cutter teeth formed in place, or formed separately and welded in place, etc., by powder metallurgy as a densified powder metallurgical composite of at least two varying phases, the composite having a substantially continuous mechanical property gradient therethrough. The gradient is from one region having hardness or wear resistant properties to another region having toughness properties. The method comprises:providing a first powder mixture comprising a major proportion by volume of a powdered refractory compound and a minor proportion by volume of a powdered binder metal or alloy. Providing a second powder comprising a powdered binder metal or alloy or a mixture comprising a powdered refractory material and a powdered binder metal or alloy, present in a lesser proportion by volume than in the first powder.

Abstract: An expanded metal workpiece is formed from an extrusion so as to have grooves between the beads where adjacent beads are joined by web portions, the head portions of metal inserts are then inserted into the grooves at a metal to metal joining zone, and each head is retained to the metal workpiece by metal deformation.

Abstract: Two ferrous-based components are bonded together to form a bonded structure and simultaneously a layer is diffused into the surfaces of the components. The process involves first placing the components in juxtaposition, and contacting the juxtaposed components with a molten lead bath having at least one diffusing element therein. One component may be a corrugated sheet and the other may be an uncorrugated or less corrugated sheet, the sheets being in the form of helixes interposed in each other to create a substantial number of fold lines being in contact with the surface of the uncorrugated sheet. Alternately, a sheet with projections may be used in place of the corrugated sheet.

Abstract: The instant invention relates to a process for the preparation of titanium metal from an ore comprising titanium oxides which process comprises the steps of fluorinating the ore to convert the titanium oxides to titanium fluorides and then reducing the titanium fluorides to the metal. Such reduction may be carried out by contacting the titanium fluorides as a molten salt mixture with a molten alloy of zinc and aluminum at conditions whereby titanium is converted into a titanium-zinc alloy and the aluminum is converted into fluorides of aluminum. The titanium zinc alloy is separated from the fluorides of aluminum and the zinc is distilled from the alloy to leave behind titanium sponge. The ore may be an ilmenite ore and the fluorination may be carried out by contacting said ilmenite ore with a fluosilicate salt such as sodium fluosilicate.

Abstract: A lead frame (20) for tape automated bonding includes individual leads (12) each having a stretch loop (40) to accommodate elongation of the loop as the lead is bonded to a substrate (28) after inner lead bonds have been formed to an integrated circuit (26). Such a lead frame allows temporary connection and testing of the circuit prior to final lead formation and packaging.

Abstract: The invention is a device utilizing a sheet of memory metal being recoverable in substantially a single direction within the plane of said sheet of memory metal wherein said sheet has a plurality of perforations of a particular pattern and shape which enhance the recovery of said sheet in said direction beyond the inherent recovery of the memory metal comprising said sheet.

Abstract: Copper foil for a printed circuit, which comprises a copper layer and a vanadium-containing zinc layer formed on one side or each side of said copper layer, and a method for producing the copper foil. The bonding surface preferably contains a chromate surface.

Abstract: An ozone generating apparatus comprising a plurality of ozone generating tubes affixed to said apparatus by threaded connectors for easy disassembly.

Abstract: A powder alloy mixture for use in a method of repairing high temperature superalloy articles includes a first, higher temperature alloy powder in the range of about 35-65 weight percent of the mixture. The first alloy powder is based on at least one element selected from Ni and Co and is characterized as having good strength and environmental resistance along with the substantial absence of melting point depressant elements selected from Si and B in amounts greater than about 1% Si and 0.5% B. The second alloy powder is of a lower melting temperature alloy of Ni--Cr--Si--B--Co and is characterized by the substantial absence of C.

Abstract: Metallic ribbon having cutout patterns therein is provided in continuous helical form. The cutout patterns may be situated to intersect either or both of the ribbon edges or may be situated entirely within the ribbon. The helical ribbon with the cutout patterns may additionally have a nesting, or self-stacking, feature.

Abstract: Alloys of Ce with transplutonium metals such as Am, Cm, Bk and Cf have properties making them highly suitable as sources of the transplutonium element, e.g., for use in radiation detector technology or as radiation sources. The alloys are ductile, homogeneous, easy to prepare and have a fairly high density.