Abstract: Described is a system for reducing waste during 3D printing, which includes a printing component configured to print a plurality of layers. Each of the plurality of layers comprises at least one of a first curable material and a second curable material. The system also includes a leveling component configured to remove excess material from each of the plurality of layers after each layer is printed. The system includes a first recirculation loop configured to return the excess material that includes only the first curable material back to the printing component, and a second recirculation loop configured to return the excess material that includes only the second curable material back to the printing component. In addition, the system includes a waste bin configured to receive the excess material that includes both the first curable material and the second curable material.

Abstract: An additive manufacturing apparatus includes a stage configured to hold a component. A radiant energy device is operable to generate and project radiant energy toward the stage. An actuator is configured to change a relative position of the stage relative to the radiant energy device. A feed module is configured to support a feed roll of a resin support upstream of the stage about a feed mandrel. A first control device is operably coupled with the feed mandrel. A take-up module is configured to support a take-up roll of the resin support downstream of the stage about a take-up mandrel. A second control device is operably coupled with the take-up mandrel. A computing system is operably coupled with one or more sensors. The computing system is configured to provide commands to at least one of the first control device or the second control device to respectively rotate the first control device or the second control device to obtain a target tension on the resin support.

Abstract: The present inventive concept relates to a method for improving a lifespan of a liquid crystal display (LCD) of a masked stereolithography (MSLA) 3D printer, the method including the steps of: slicing a three-dimensional (3D) image into two-dimensional (2D) images; outputting the 2D images to the LCD; calculating irradiation area coordinates of UV LEDs in accordance with the 2D images; and irradiating UV light of the UV LEDs on an area matching with the 2D images in accordance with the calculated irradiation area coordinates of the UV LEDs.

Abstract: A method of forming an oral product includes extruding a mixture, conveying the extruded mixture through one or more pairs of forming rollers, and cutting the extruded mixture into one or more oral products. The mixture can include polymer and at least one flavorant, sweetener, active ingredient, or combination thereof. The extruded mixture forms an extrudate having a predetermined cross-sectional shape. The one or more pairs of forming rollers abut to define a passage there between as each forming roller rotates. The passage has a cross-sectional shape corresponding to the predetermined cross-sectional shape. The method can be performed using a machine including an extruder, one or more pairs of forming rollers, and a cutting device.

Abstract: A method of making a workpiece in an additive manufacturing process includes determining a preferred angular orientation of the grid array about a build axis extending perpendicular to a layer to be built for a first layer of a workpiece. The preferred angular orientation is selected to align an edge of one or more pixels with an edge of the layer of the workpiece being built. The method further includes orienting a patterned image of radiant energy to the preferred angular orientation by rotating a projector before solidifying a portion of a resin that forms the first layer of the workpiece.

Abstract: The present subject matter is directed towards a system and a method for selectively post-curing a three-dimensional (3D-printed) object to attain variable properties. The system comprises a selective post-curing chamber coupled to a computer in communication with a database for accessing a digital model or data concerning the 3D-printed object. The chamber comprises a movable light source assembly and a mounting platform for supporting at least one 3D-printed object thereon. The computer includes one or more executable instructions for selectively emitting a curing light onto the 3D-printed object along a predetermined curing toolpath based on the digital model. The curing of the 3D-printed object along the predetermined curing toolpath generates variable properties along different regions of the 3D-printed object.

Abstract: A powder bed fusion apparatus for building an object in a layer-by-layer manner includes a build platform movable within a build sleeve to define a build volume, a layer formation device for forming layers of powder across the build volume in a working plane and an irradiation device for irradiating powder in the working plane to selectively fuse the powder. The powder bed fusion apparatus further includes a mechanical manipulator arranged to engage with the object and/or a build substrate, to which the object is attached, to tilt the object in a raised position above the working plane such that powder is freed from the object and deposited at a location above the working plane and/or into the build volume.

Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.

Abstract: A thermally expandable sheet includes: a first thermally expansive layer that is formed on one side of a base and contains a first thermally expandable material and a first binder, the first thermally expansive layer having a first ratio of the first thermally expandable material with respect to the first binder; and a second thermally expansive layer that is formed on the first thermally expansive layer and contains a second thermally expandable material and a second binder, the second thermally expansive layer having a second ratio of the second thermally expandable material with respect to the second binder, wherein the first ratio is lower than the second ratio.

Abstract: A bioprinter for manufacturing an organomimetic device includes at least one extruder configured to extrude a material, a three-dimensional movement assembly, and a build-plate mounted to the three-dimensional movement assembly. The build-plate may be configured to support the organomimetic device being manufactured. The bioprinter may further include a controller operably coupled to and configured to control the at least one extruder, the three-dimensional movement assembly, and the build-plate. The at least one extruder may be non-movably fixed to the cabinet.

Abstract: This application relates to an imprinting apparatus and method. In one aspect, the imprinting apparatus applies pressure between a master substrate and a polymer film to transfer a pattern formed on the master substrate to the polymer film. The imprinting apparatus includes a plurality of coils and the surface of the master substrate is heated by an electromagnetic field induced by the plurality of coils. Through holes are defined in each of the plurality of coils, and support bars are inserted into the through holes. The positions of the plurality of coils are changed corresponding to the master substrate.

Abstract: A patty forming machine configured to mold food products, and its method of use, is provided. The patty forming machine includes a stripper plate through which food product is configured to pass when the stripper plate is in a fill position, a sensor configured to determine positions of the stripper plate, a movable mold, and a sensor configured to determine positions of the mold. A processor is operatively coupled with the sensors. The processor is configured to receive information from the sensors and to determine when the stripper plate is to be moved from the non-fill position to the fill position relative to a determined position of the mold.

Abstract: The disclosure is of and includes at least an apparatus, system and method for a print head for additive manufacturing. The apparatus, system and method may include at least two proximate hobs suitable to receive and extrude therebetween a print material filament for the additive manufacturing, each of the two hobs comprising two halves, wherein each of the hob halves comprises teeth that are offset with respect to the teeth of the opposing hob half; a motor capable of imparting a rotation to at least one of the two hobs, wherein the extrusion results from the rotation; and an interface to a hot end capable of outputting the print material filament after at least partial liquification to perform the additive manufacturing.

Abstract: In a three dimensional shaping method and a three dimensional shaping apparatus, when a three dimensional object is obtained by laminating a resin material having thermoplasticity, the resin material is melted, and the melted resin material is laminated in a chamber to form resin layers. Next, the pressure in the chamber is adjusted to maintain the temperature of each of the resin layers within a predetermined temperature range in the chamber.

Abstract: A stereolitography apparatus comprises a fixed vat (401) or a holder for receiving a removable vat for holding resin during stereolithographic 3D printing, and a radiation source (501) for generating radiation capable of polymerizing portions of said resin in said vat. (401). The apparatus comprises a shutter (502) between said radiation source (501) and said vat (401) for allowing only selected portions of the generated radiation to reach said resin, and a cooling channel (503) between said radiation source (501) and said shutter (502). The apparatus comprises a blower (504) configured to force coolant gas through said cooling channel (503).

Abstract: Provided herein are systems and processes to control multiple temperatures in additive manufacturing. Such temperature control adjusts polymer properties and facilitates processing of materials to form 3D objects. The systems and processes disclosed herein also facilitate the processing of typically difficult-to-process materials and deliver such materials to a photocuring zone configured to photopolymerize materials into 3 dimensional objects with a layer-by-layer process. Such processes can include the steps of heating a resin to a flowable temperature, applying the resin to a carrier, cooling the film to increase viscosity or to solidify the resin, and applying the film containing the resin onto an area being printed, then photocuring the film. Also provided herein are resins and related polymer materials having properties that are tunable with exposure to more than one temperature zone. The formed polymers can include multiple regions of polymer material, each independently having distinct properties.

Abstract: A tooling for forming patties from a food mass includes a mould cavity holder; a mould cavity arranged such that it is received in the mould cavity holder, the mould cavity being made of a material porous to a fluid and including an internal face defining a patty forming mould and an external face separated from the internal face by a body of porous material; a clamp for clamping the mould cavity in the mould cavity holder; and a seal placed between the mould cavity and one of the mould cavity holder and the clamp. The seal is arranged such that it forces a pressure fluid, brought to the external face of the body of porous material to pass therethrough to the internal face.

Abstract: A method for high resolution projection micro stereolithography for 3-D printing comprising: generating a 3D digital model of the sample to be printed in a computer, slicing the digital model into a sequence of images, wherein each of the images of the sequence represents a layer of the 3D digital model, positioning a transparent printing head relative to a resin vat containing a photo-sensitive resin, moving the transparent printing head into position for selectively exposing the photosensitive resin, sending an image from the sequence of images to a LCD or DLP chip, and together with a light source projecting the image through a lens onto the flat tip of the transparent printing head to initiate cure of the photosensitive resin in areas where the projected image allows light from the light source to reach the photosensitive resin.

Abstract: Methods and materials for volumetric additive manufacturing, including computed axial lithography (“CAL”), using photosensitive resins comprising a photocurable resin prepolymer; a photoinitiator; and (optionally) a curing inhibitor. In various embodiments, such photosensitive polymers comprise (a) one or more monomer (or prepolymer) molecules, which form the backbone of the polymer network of the polymeric material and define its architecture; and (b) a photoinitiator that captures illumination energy and initiates polymerization.

Abstract: The present disclosure relates to a tensioning system for use in a stereolithography manufacturing application. The system may have a build plate for supporting a three dimensional part being formed using a photo responsive resin, a base plate and a release element extending over the base plate. The release element is configured to receive a quantity of photo responsive resin for forming a new material layer of the three dimensional part. A pair of tensioning components are secured to opposite ends of the release element, and apply a controlled tension force to the release element during peeling of the release element to reduce a separation force required to separate the release element from the new material layer after the new material layer is cured.