Abstract: The present invention relates to a wear resistant iron-based powder, suitable for the production of pressed and sintered components, comprising 10-20% by weight of Cr, 0.5-5% by weight of Mo and 1-2% by weight of C. The powder is characterised in that it includes pre-alloyed water atomized iron-based powder particles and chromium carbide particles diffusion bonded onto said pre-alloyed powder particles. The invention also relates to a method of producing this powder.

Abstract: The present invention relates to a calcium-silicate based slag having a phosphorus content of less than 3 ppmw. The invention further relates to a method for producing low phosphorus calcium-silicate based slag, where molten calcium-silicate based slag is treated with a molten ferrosilicon alloy in a vessel, whereby phosphorus in the calcium-silicate based slag is transferred to the ferrosilicon alloy, and a low phosphorus calcium-silicate based slag is removed from the vessel.

Abstract: A slag conditioner containing MgO, carbon or a filler and a binder is mixed and formed under pressure to produce aggregates which can have the form of a briquette. The slag conditioner is used to improve the operating performance and refractory life in steel melting furnaces. A slag conditioner comprising by weight a mixture and 2% to 25% binder for bonded agglomerates or larger particles of said mixture, the mixture comprising: 20% to 90% burned aggregates comprised of particles less than 8 mm of which at least 30% is 0.2 mm or greater and containing between 35% and 94% MgO; up to 50% slag-making carbonaceous or other additive; and up to 50% light burned magnesite.

Abstract: A near-beta titanium alloy having higher strength than ‘Ti-17’ is provided, while suppressing cost increase. Such a near-&bgr; titanium alloy consists of, in weight percent, 0.5-7% of V, 0.5-2.5% of Fe, 0.5-5% of Mo, 0.5-5% of Cr, 3-7% of Al, and the balance of Ti and impurities. When the weight % of V content is expressed as XV, the weight % of Fe content is expressed as XFe, the weight % of Mo content is expressed as XMo, and the weight % of Cr content is expressed as XCr; the value of XV+2.95XFe+1.5 XMo+1.65XCr is 9-17%.

Abstract: Provided is a surface processing method of a sputtering target, wherein a target surface in which intermetallic compounds, oxides, carbides, carbonitrides and other substances without ductility exist in a highly ductile matrix phase at a volume ratio of 1 to 50% is preliminarily subject to the primary processing of cutting work, then subsequently subject to finish processing via polishing. The sputtering target subject to this surface processing method is able to improve the target surface having numerous substances without ductility, and prevent or suppress the generation of nodules and particles upon sputtering.

Abstract: Bimetallic hybrid nanostructures exhibit enhanced properties beyond a single composition nanoparticle, but present technical challenges for synthesis that includes the ability to process two or more materials while offering control over structural arrangement. Unlike conventional synthetic strategies, biological systems are excellent manufacturers of complex inorganic materials which possess maximal functionality, quality, and structures. Using a bio-mediated approach, Applicants have developed a synthetic method for the controlled synthesis of bimetallic nanostructures using multifunctional peptides.

Abstract: Heat treatment processes for hardening a workpiece such as a turbine blade include attaching a spacer to a workpiece surface, wherein the spacer comprises an inner profile mirroring the workpiece surface and an outer profile effective to generally uniformly distribute heat to the workpiece surface, heating the spacer to uniformly heat the workpiece surface at a temperature effective to form an austenitic microstructure in the workpiece surface, cooling the workpiece surface at a rate effective to transform the austenitic microstructure to a martensitic microstructure, and removing the spacer from the workpiece prior to or subsequent to cooling.

Abstract: A seamless steel pipe for line pipe having high strength and stable toughness and having resistance to sulfide corrosion cracking at low temperatures to room temperature is provided. A seamless steel pipe according to the present invention has a chemical composition comprising, in mass percent, C: 0.03-0.08%, Si: 0.05-0.5%, Mn: 1.0-3.0%, Mo: greater than 0.4% to 1.2%, Al: 0.005-0.100%, Ca: 0.001-0.005%, a remainder of Fe and impurities including N, P, S, O, and Cu, with the impurities containing at most 0.01% of N, at most 0.05% of P, at most 0.01% of S, at most 0.01% of O, and at most 0.1% of Cu, and having a microstructure comprising a bainitic-martensitic dual phase structure.

Abstract: The invention relates to a heat treatment method for monocrystalline or directionally solidified structural components. Said method comprises a heat treatment which results in dissolving at least one crystalline phase of the material of the structural component, referred to in the following as component material. The inventive method is characterized by carrying out the heat treatment by heating the structural component to a dissolution temperature required for dissolving the crystalline phase only in at least one first component area in which the stresses within the component material do not exceed a predetermined value. In at least one second component area in which the stresses within the component material exceed the predetermined value the material is only heated to a temperature below the dissolution temperature.

Abstract: Metal injection molding methods and feedstocks. Metal injection molding methods include forming a feedstock, molding the feedstock into a molded article, substantially removing a lubricant, a thermoplastic, and an aromatic binder from the molded article, and sintering the molded article into a metal article. In some examples, metal injection molding methods include oxygen reduction methods. In some examples, metal injection molding methods include densification methods. Metal injection molding feedstocks include a lubricant, a thermoplastic, and aromatic binder, and a metal powder.

Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances, machine structures, and of constructing buildings, and a manufacturing method thereof is provided. The steel sheet is a hot-rolled steel sheet of a carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D(?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal grain diameter D(?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.

Abstract: A warm-rolled, annealed, polycrystalline, cube-textured, {100}<100>, FCC-based alloy substrate is characterized by a yield strength greater than 200 MPa and a biaxial texture characterized by a FWHM of less than 15° in all directions.

Abstract: The present invention relates to an apparatus for manufacturing molten iron. The present invention provides an apparatus for manufacturing molten iron including a charge container receiving the supply of reducing material in which hot fine direct reduced iron from multiple fluidized-bed reactors are mixed; at least one pair of roller presses to which the fine direct reduced iron is supplied to undergo roll pressing, thereby producing continuous compacted material having lumped portions adjacent to each other; a crusher crushing the compacted material produced by the roller presses; and a melter-gasifier to which is charged crushed compacted material that is crushed by the crusher. Each of the pair of roller presses include pressed portions and protruded lines formed between the pressed portions.

Abstract: A method of production of a metallic product with a nanocrystallized surface layer comprising subjecting a surface layer of a metallic product to ultrasonic impact treatment by one or more ultrasonic indenters vibrating in a plurality of directions, then subjecting the surface layer subjected to the ultrasonic impact treatment to heat treatment at a low temperature to cause precipitation of nanocrystals.

Abstract: A method for making solar grade silicon from metallurgical grade silicon is accomplished by treating a calcium silicate based slag with ferrosilicon in the first vessel so as to obtain a purification of the calcium silicate based slag. In a second vessel, the purified calcium based silicate slag is used to treat metallurgical grade silicon in order to obtain a solar grade silicon. The purification of calcium silicate based slag in the first vessel is accomplished to reduce phosphorous to a level of less than 3 ppmw.

Abstract: A flat, rolled semi-finished product made of an aluminum alloy and a method of producing the product are disclosed. The aluminum alloys has the following alloy proportions in weight percentages: 2?Mg?5, Mn?0.5, Cr?0.35, Si?0.4, Fe?0.4, Cu?0.3, Zn?0.3, Ti?0.15, other elements totaling no more than 0.15 and separately not exceeding 0.05, and the remainder consists of Al. The semifinished product is rolled from a bar and, during the rolling process, is subjected to at least one intermediate tempering between two cold reduction passes and to a final soft-annealing in a chamber furnace. A semi-finished product of this type does not have any flow lines after shaping or deep-drawing if the degree of reshaping before the first intermediate tempering is equal to at least 50%, the degree of reshaping before the final soft-annealing is no greater than 30%, and the semifinished product is drawn by 0.1 to 0.5% after the final soft-annealing.

Abstract: A method for monitoring and/or controlling performance of a selective catalytic reduction (SCR) emission control system includes injecting a quantity of a pollution neutralizing gas into a combustion gas stream containing a pollutant gas. The method also includes passing the stream over a catalyst bed to facilitate a reaction of the pollution neutralizing gas with the pollutant gas to produce an effluent and measuring a ratio of the pollution neutralizing gas to the pollutant gas in the effluent.

Abstract: The invention relates to a method and an aluminium alloy sheet material. The method of producing aluminium alloy sheet material comprising the following steps: continuous strip casting of a sheet at a predetermined solidification rate ensuring material microstructure exhibiting primary particles having average size below 1 micrometer2, and (cold) rolling of the strip cast sheet to an appropriate gauge with optionally intermediate annealing during the cold rolling. It is an object of the present invention to provide a novel method of production of Al-alloy sheets applicable on heat exchanger sheet based components resulting in improved pitting corrosion applying (base) Al-alloy material with higher Fe-content.

Abstract: The present invention relates to the following seamless steel pipes excellent in strength, toughness and weldability, particularly suitable for submarine flow lines, and a manufacturing method thereof. An as-quenched seamless steel pipe having a chemical composition consisting of, by mass%, C: 0.03 to 0.08%, Mn: 0.3 to 2.5%, Al: 0.001 to 0.10%, Cr: 0.02 to 1.0%, Ni: 0.02 to 1.0%, Mo: 0.02 to 0.8%, Ti: 0.004 to 0.010%, N: 0.002 to 0.008%, Ca: 0.0005 to 0.005%, and the balance Fe and impurities, with not more than 0.25% of Si, not more than 0.05% of P, not more than 0.005% of S, less than 0.005% Nb, and less than 0.0003% of B as the impurities, and having a microstructure consisting of not more than 20 volume% of polygonal ferrite, not more than 10 volume% of a mixed microstructure of martensite and retained austenite, and balance bainite. B can be 0.0003 to 0.001%. Mg and/or REM can be contained. The manufacturing method is characterized by the cooling rate during quenching.

Abstract: A wear and oxidation resistant nickel-base alloy, exhibiting resistance to thermal cracking in high-stress elevated temperature environments, comprises, in weight percentages based on total alloy weight: 53 to 67 nickel; 20 to 26 chromium; and 12 to 18 tungsten. The alloy optionally further comprises, in weight percentages based on total alloy weight, at least one of: up to 3 cobalt; up to 3 molybdenum; up to 6 iron; 0.1 to 0.5 manganese; 0.1 to 0.7 silicon; 0.1 to 0.6 aluminum; and less than 0.05 carbon. Components of a seamless tube manufacturing apparatus fabricated from the alloy also are provided. The components may be, for example, tools for one of a piercing mill, a high mill, and a rotary expander, such as piercer points, piercing mill guide shoes, rotary expander guide shoes, reeler guide shoes, and high-mill plugs.