Patents Examined by Mark L. Shevin
  • Patent number: 7799112
    Abstract: It is to propose a method of producing super-micro powders of pure metal-alloy in which cheap materials can be used and the production is efficient. In the production method of pure metal super-micro powder by heating a starting material containing a metal chloride and reducing the resulting vapor of the metal chloride with hydrogen gas, an elementary metal constituting the metal chloride is added to the starting material containing the metal chloride and a metal chloride having a large valence among metal chlorides having two or more valence is used as the metal chloride. Also, in the production method of alloy super-micro powder, a metal chloride is used as one to (number of all alloying components—1) alloying components in the starting material and an elemental metal is used as the other alloying component.
    Type: Grant
    Filed: November 5, 2003
    Date of Patent: September 21, 2010
    Assignees: Ishihara Chemical Co., Ltd., JFE Mineral Company, Ltd.
    Inventors: Yasunori Yonehana, Yoshinao Chisaki, Fumitaka Tsukihashi
  • Patent number: 7789936
    Abstract: Methods and systems for removing copper from ferrous scrap are described. Some amounts of copper in ferrous scrap are removed by oxidation and subsequent mechanical impact of the oxidized scrap. Further removal of copper from the solid scrap can be achieved by fluxing the copper oxide below the melting point of ferrous scrap using CaO—SiO2—B2O3— and Na2O—SiO2—B2O3-based slags. Using the invention, copper can be removed from ferrous scrap in a natural, cost-effective, and environmental-friendly manner.
    Type: Grant
    Filed: August 18, 2004
    Date of Patent: September 7, 2010
    Assignee: University of Utah Research Foundation
    Inventors: Weol Dong Cho, Peng Fan
  • Patent number: 7780758
    Abstract: Methods of preparing capped metal nanocrystals are provided. One method includes reacting a metal nanocrystal precursor with a reducing agent in a solution having a platinum catalyst.
    Type: Grant
    Filed: January 9, 2007
    Date of Patent: August 24, 2010
    Assignee: Samsung SDI Co., Ltd.
    Inventors: Jin-hwan Park, Han-su Kim, Seok-gwang Doo, Jae-phil Cho, Hyo-jin Lee, Yoo-jung Kwon
  • Patent number: 7776258
    Abstract: A hydrogen storage alloy includes a composition defined by the following formula (Ca1-XLX)(Li1-Y-ZMYNiZ)m, wherein the L denotes one or more elements selected from the group consisting of Na, K, Rb, Cs, Mg, Sr, Ba, Sc, Ti, Zr, Hf, V, Nb, Ta, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, the M denotes one or more elements selected from the group consisting of Cr, Mo, W, Mn, Fe, Ru, Co, Ir, Ni, Pd, Pt, Cu, Ag, Au, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, Sb, Bi, and S, and the mole ratios X, Y, Z, and m respectively satisfy the following 0<X?0.4, 0?Y?0.4, 0.1?Z?0.4, and 1.8?m?2.2.
    Type: Grant
    Filed: September 17, 2007
    Date of Patent: August 17, 2010
    Assignee: Kabushiki Kaisha Toshiba
    Inventor: Tatsuoki Kohno
  • Patent number: 7776162
    Abstract: A steel having few alumina clusters prepared by casting liquid steel deoxidized with Al, with the addition of one or more rare-earth metals (REM) selected from the group of Ce, La, Pr and Nd in which: (a) The REM-oxide-content in oxide-based inclusions consisting mainly of alumina and REM-oxides is 0.5 to 15 mass % of said oxide-based inclusions, or (b) The mass ratio of total REM to total oxygen (T.O.), REM/T.O., in liquid steel is not less than 0.05 and not more than 0.5, in addition to (a), or (c) The total REM-content is not less than 0.1 ppm and less than 10 ppm and the dissolved-REM-content is less than 1 ppm.
    Type: Grant
    Filed: July 22, 2003
    Date of Patent: August 17, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Toshiaki Mizoguchi, Yoshiyuki Ueshima, Jun Yamaguchi, Yu Watanabe, Akira Mikasa, Hirotsugu Yasui
  • Patent number: 7776136
    Abstract: A method for manufacturing molten iron including the steps of producing reducing material of mixed hot fine direct reduced iron and calcined additives, the reducing material being produced from multiple fluidized beds; charging the reducing material to at least one pair of roller presses; roll pressing the reducing material through the one pair of roller presses to produce continuous compacted material having protrusions formed on pressed surfaces; crushing the compacted material; charging the crushed compacted material to a coal packed bed; and supplying oxygen to the coal packed bed to manufacture molten iron, wherein in the producing compacted material, the compacted material is formed such that acute and obtuse angles are formed between a center line formed along a length of a cross section that is cut along a lengthwise direction perpendicular to an axial direction of the roller presses and connecting lines that connect grooves closest to each other across the cross sectional area.
    Type: Grant
    Filed: December 19, 2003
    Date of Patent: August 17, 2010
    Assignee: Posco
    Inventors: Hoo-Geun Lee, Sung-Kee Shin, Tae-In Kang, Chang-Oh Kang, Kwang-Hee Lee, Sang-Hoon Joo, Sung-Gon Kim, Deuk-Chae Kim
  • Patent number: 7767044
    Abstract: Disclosed is an efficient heat treatment method which can be performed in a short time. Specifically disclosed is a method for heat-treating a steel material wherein a plastically deformed steel work is introduced into a heat treatment furnace when the work still retains the heat applied thereto during the plastic deformation, then the work is heated preferably at a heating rate of 15-50 DEG C./min and held at a temperature between Ac1 and Ac3 for 10 minutes or less, and then the work is slowly cooled at a cooling rate of 5-45 DEG C./min. This heat treatment method enables to easily produce a steel material having a uniform metal structure by simple facilities.
    Type: Grant
    Filed: March 15, 2006
    Date of Patent: August 3, 2010
    Assignee: Honda Motor Co., Ltd.
    Inventors: Mitsuru Kamikawa, Hiroaki Yoshida, Shigekazu Ito
  • Patent number: 7763132
    Abstract: A large ingot is produced by casting the zirconium alloy, then the ingot is forged in two stages to obtain the semi-finished product wherein the first stage of forging the ingot is performed at a temperature at which the zirconium alloy is in a state comprising crystalline ? and ? phases.
    Type: Grant
    Filed: January 7, 2004
    Date of Patent: July 27, 2010
    Assignee: Compagnie Europeenne du Zirconium-Cezus
    Inventors: Pierre Barberis, Noël Rizzi, Xavier Robbe
  • Patent number: 7758669
    Abstract: A process for the recovery of nickel and cobalt from laterite ores, the process including the steps of: a) beneficiating the ore to separate it into a beneficiated upgraded ore fraction and a coarse, siliceous low grade rejects fraction which is substantially free from fines and clay materials; b) separately processing the upgraded ore fraction for the recovery of nickel and cobalt; and c) subjecting the low grade rejects fraction to a heap leach process with an acid supplemented solution to create a heap leachate for further nickel and cobalt recovery processing.
    Type: Grant
    Filed: July 13, 2004
    Date of Patent: July 20, 2010
    Assignee: BHP Billiton SSM Technology Pty Ltd
    Inventors: Geoffrey William Miller, Houyuan Liu
  • Patent number: 7758805
    Abstract: A hydrogen occlusive alloy has a cubic structure and a composition represented by the following general formula (1): (Mg1-XLX)(Ni1-Y-ZMYLiZ)m??(1) where the element L is at least one element selected from the group consisting of Na, Cs, Ca, Sr, Ba, Sc, Ti, Zr, Hf, V, Nb, Ta, Y, La, Ce, Pr, Nd, Pm, Sm, Eu, Gd, Tb, Dy, Ho, Er, Tm, Yb, and Lu, the element M is at least one element selected from the group consisting of Cr, Mo, W, Mn, Fe, Co, Pd, Pt, Cu, Ag, Zn, Cd, B, Al, Ga, In, Si, Ge, Sn, Pb, Sb and Bi, and mole ratios X, Y, Z and m are 0<X?0.5, 0<Y?0.5, 0.1?Z?0.9, and 1.8?m?2.2, respectively.
    Type: Grant
    Filed: March 21, 2007
    Date of Patent: July 20, 2010
    Assignees: Kabushiki Kaisha Toshiba, Tohoku University
    Inventors: Tatsuoki Kohno, Shin-ichi Orimo, Yuko Nakamori
  • Patent number: 7754033
    Abstract: A method of improvement of toughness of a heat affected zone in a multi-layer welded joint, a fillet welded joint, and a one-pass or several-pass large heat input welded joint of a steel plate is provided, that is, a method of improvement of toughness of a heat affected zone in a welded joint of a steel plate characterized subjecting a surface of a heat affected zone formed by a last pass of a multi-layer welded joint of a steel plate to impacts by an ultrasonic vibration tool or shot peening by ultrasonic vibration steel balls to thereby make an average of longitudinal axis of crystal grains up to a depth of 2 mm or more from the surface of the steel plate in the microstructure adjacent to a fusion line (FL) of a weld metal and a steel plate matrix in said heat affected zone formed by the last pass the equivalent of the crystal grain size of the steel plate matrix before the welding at a depth of ¼ of a thickness t from the surface of the steel plate.
    Type: Grant
    Filed: October 29, 2003
    Date of Patent: July 13, 2010
    Assignee: Nippon Steel Corporation
    Inventors: Tadashi Ishikawa, Kiyotaka Nakashima, Tetsuro Nose
  • Patent number: 7744708
    Abstract: A method for producing a tubular bar, more particularly a stabilizer bar, is provided. The method comprises providing a tubular bar of desired size having an outer and inner surface, heating the bar to an elevated temperature, quenching the bar by application of a cooling fluid to the surfaces of the bar, and forming the tube to a desired shape without annealing. The method further provides for the composition of a high-strength, high formability carbon steel alloy to be used in conjunction with the method. Advantageously, the bar is formable without thermal processing subsequent to quenching. In this fashion, metal tubular bars, such as stabilizer bars, may be formed at reduced cost.
    Type: Grant
    Filed: March 14, 2006
    Date of Patent: June 29, 2010
    Assignee: Tenaris Connections Limited
    Inventors: Edgardo Oscar López, Lorenzo Vito Caserta, Hernán Juan Desimone, Cuauhtémoc Martinez Salazar
  • Patent number: 7744709
    Abstract: A unique heat treat method for relieving stresses caused by a repairing weld joint in a full hoop part heat treats locally, at the location of the weld joint, and at a diametrically opposed location. By providing the diametrically opposed heat treat location, the present invention relieves stresses caused by the weld joint, without creating any additional residual stress in the weld joint.
    Type: Grant
    Filed: August 22, 2005
    Date of Patent: June 29, 2010
    Assignee: United Technologies Corporation
    Inventor: James A. Dierberger
  • Patent number: 7740720
    Abstract: An alloy for use in jewelry applications is provided that has a composition comprising about 45 to about 55 platinum by weight and about 55 to about 45 percent palladium by weight. The alloy possesses favorable characteristics as compared to pure platinum and pure palladium. Due to these characteristics, the alloy is attractive for use in jewelry applications.
    Type: Grant
    Filed: March 18, 2008
    Date of Patent: June 22, 2010
    Inventor: Kenneth D. Fogel
  • Patent number: 7736752
    Abstract: A wire, strip or reshaped part is produced from an alloy based on platinum, palladium or a mixture of platinum and palladium and hardened by oxide dispersion. The wire, strip or reshaped part cross-section exhibits a peripheral zone in which at least one relatively easily volatilized oxide generator is depleted by at least 25%. In addition, a process is provided for production of such a wire, strip or reshaped part, in which a porous skin is produced thermally on the wire, strip or reshaped part, and the porous skin is compacted by conversion into a soft or impermeable skin.
    Type: Grant
    Filed: February 14, 2008
    Date of Patent: June 15, 2010
    Assignee: W.C. Heraeus GmbH
    Inventors: Harald Manhardt, Carsten Mohr, David Francis Lupton
  • Patent number: 7731778
    Abstract: A bale of ferrous scrap for use in a steel making process where the bale comprises a compacted volume of scrap with an external marginal layer surrounding a center portion of the bale and a package of elements formed from commingled flux being compacted into the center portion and encapsulated in the bale.
    Type: Grant
    Filed: March 27, 2006
    Date of Patent: June 8, 2010
    Assignee: Magnesium Technologies Corporation
    Inventor: Thomas H. Bieniosek
  • Patent number: 7731777
    Abstract: The invention relates to a hydrometallurgical method for separating the precious metals and impurities of anode sludge obtained from copper electrolysis. According to the method, anode sludge copper is separated in atmospheric leaching; calcinated in two steps for separating selenium and for sulfatizing silver; the sulfatized silver is separated by leaching into a neutral aqueous solution, from which it can be separated by reduction or by extraction.
    Type: Grant
    Filed: August 31, 2004
    Date of Patent: June 8, 2010
    Assignee: Outotec Oyj
    Inventors: Leo Lindroos, Henri Virtanen, Olli Järvinen
  • Patent number: 7731776
    Abstract: Multimodal cermet compositions comprising a multimodal grit distribution of the ceramic phase and method of making are provided by the present invention. The multimodal cermet compositions include a) a ceramic phase and b) a metal binder phase, wherein the ceramic phase is a metal boride with a multimodal distribution of particles, wherein at least one metal is selected from the group consisting of Group IV, Group V, Group VI elements of the Long Form of The Periodic Table of Elements and mixtures thereof, and wherein the metal binder phase comprises at least one first element selected from the group consisting of Fe, Ni, Co, Mn and mixtures thereof, and at least second element selected from the group consisting of Cr, Al, Si and Y, and Ti.
    Type: Grant
    Filed: December 2, 2005
    Date of Patent: June 8, 2010
    Assignee: ExxonMobil Research and Engineering Company
    Inventors: ChangMin Chun, Narasimha-Rao V. Bangaru, Neeraj S. Thirumalai, Hyun-Woo Jin, Jayoung Koo, John R. Peterson, Robert L. Antram, Christopher J. Fowler, Emery B. Lendvai-Lintner
  • Patent number: 7731809
    Abstract: The present invention provides a low-melt nickel-based alloy powder applied in an activated diffusion brazing repair on gas turbine components. In one embodiment, and by way of example only, the low-melt alloy powder comprises between about 6.7% and about 9.2% by weight Cr, between about 9.7% and about 10.3% by weight Co, between about 3.7% and about 4.7% by weight W, between about 3.3% and about 6.3% by weight Ta, between about 3.6% and about 5.2% by weight Al, between about 1.3% and about 4.0% by weight Hf, between about 0.02% and about 0.06% by weight C, between about 1.0% and about 3.2% by weight B, and Ni. Optionally, the low-melt alloy powder may include between about 1.4% and about 3.2% by weight Re.
    Type: Grant
    Filed: January 18, 2006
    Date of Patent: June 8, 2010
    Assignee: Honeywell International Inc.
    Inventor: Yiping Hu
  • Patent number: 7731808
    Abstract: A steel sheet excellent in mechanical strength, workability and thermal stability and suited for use as a raw material in such fields of manufacturing automobiles, household electric appliances and machine structures and of constructing buildings, and a manufacturing method thereof are provided. The steel sheet is a hot-rolled steel sheet of carbon steel or low-alloy steel, the main phase of which is ferrite, and is characterized in that the average ferrite crystal grain diameter D (?m) at the depth of ¼ of the sheet thickness from the steel sheet surface satisfies the relations respectively defined by the formulas (1) and (2) given below and the increase rate X (?m/min) in average ferrite crystal grain diameter at 700° C. at the depth of ¼ of the sheet thickness from the steel sheet surface and said average crystal diameter D (?m) satisfy the relation defined by the formula (3) given below: 1.2?D?7??formula (1) D?2.7+5000/(5+350·C+40·Mn)2??formula (2) D·X?0.
    Type: Grant
    Filed: February 1, 2008
    Date of Patent: June 8, 2010
    Assignee: Sumitomo Metal Industries, Ltd.
    Inventors: Toshirou Tomida, Norio Imai, Mitsuru Yoshida, Kaori Kawano, Masayuki Wakita, Tamotsu Toki, Masanori Yasuyama, Hitomi Nishibata