Abstract: Methods and apparatus for controlling a hem profile in roll-forming processes are described. An example roll-forming apparatus includes a first plurality of work rolls to form a first hem on a material and a second plurality of work rolls. One of the second plurality of work rolls is adjustable relative to an opposing work roll and to the first plurality of work rolls to adjustably control a profile of the first hem.

Abstract: A bending device includes a bending mechanism for holding an elongated workpiece between a bending die and a clamping die revolvable around the bending die, and revolving the clamping die, to thereby bend the workpiece. The bending device includes a fixing base on which the bending mechanism is mounted, and an articulated robot on which a chuck mechanism for holding the workpiece is mounted and which moves the chuck mechanism.

Abstract: A roll coupled to a separately manufactured axle rotates together with the axle in order to perform a rolling process. The roll includes an inner cylindrical surface, an outer cylindrical surface and both side faces, and at least one key way provided on at least one of the side faces is arranged adjacent to the inner cylindrical surface rather than said outer cylindrical surface, The key way is in a concave curved shape and is a portion of a spherical surface or of an ellipsoidal surface.

Abstract: The present invention concerns a process and an apparatus for positioning blanks in a tool provided with at least one die, at least one locating device for centring the lamination and at least one stripper element for separating the blank from the locating device. The locating device has an engaging portion having shape and dimensions so as to engage the contour of a centring hole placed inside the profile of the lamination obtained as final product and having the shape of a portion previously blanked.

Abstract: This ring rolling mill includes a main roll and a mandrel that are brought close to or separated from each other, and roll a peripheral portion of a ring-shaped body in a radial direction of the ring-shaped body while the ring-shaped body is rotated along its peripheral direction in a state where the peripheral portion of the ring-shaped body is pinched in the radial direction between an outer peripheral surface of the main roll, and an outer peripheral surface of the mandrel. This ring rolling mill further includes a mechanism which inclines and supports the mandrel with respect to the rotation axis of the main roll such that the gap between the outer peripheral surface of the mandrel and the outer peripheral surface of the main roll differs on one side and on the other side as seen in a direction along the rotation axis of the main roll.

Abstract: An extrusion press comprising a control apparatus for handling the container is described, comprising one or more pairs of control cylinders (40, . . . 43) for handling the container, provided with piston sliding chambers fixed to the container (35), one cylinder of said pair having the rod facing the die platen (25) of the press, the other cylinder of said pair having the rod facing the main cross-piece (20) of the press.

Abstract: A crankshaft production method includes: pressurizing both end portions of a shaft blank with a pressurization surface of a die, the pressurization surface being inclined in a specific direction so as to come close to the other end side of the shaft blank, and applying an axial compressive load to the shaft blank, while restricting a radial deformation in a predetermined zone of the shaft blank in a direction other than the specific direction, thereby swaging the shaft blank and causing the predetermined zone to buckle in the specific direction.

Abstract: An electrode assembly for electro-hydraulic forming tool in which the insulation sleeve is assembled over an electrode rod. The insulation sleeve has a deflection surface that is beveled or oriented at an angle relative to the axis of the electrode rod. The electrode assembly may include a replaceable conical receptacle that facilitates placement of an electrode tip an insulation sleeve tip. An electrode tip profile that is shaped to minimize erosion caused by discharge of the electro-hydraulic forming machine.

Abstract: An extrusion press and an extrusion control method obtains a uniformly-shaped extruded product by constantly applying a constant container sealing force between a container and a die even when an extrusion force varies during an extrusion process, improving product yield, and keeping a small energy consumption at the time of extrusion.

Abstract: An operation method of a reinforcing bar binding machine includes an initializing operation. During the initializing operation, a cutter of a wire cutting mechanism shuts off a wire passageway, a wire is fed by a wire feed mechanism while the wire passageway remains shut off, and the wire feed mechanism is stopped when a leading end of the wire butts against the cutter.

Abstract: An apparatus is specified for continuous corrugation of a metallic tube (1) which apparatus has a tool holder (13), which can rotate about the initially smooth tube and has a tool (14) which is mounted eccentrically with respect to the tube and forces a corrugation into the tube during operation of the apparatus, which corrugation runs transversely with respect to the longitudinal direction of the tube. A first hollow shaft (12) is attached to the tool holder (13), projects in the pulling-off direction from it, surrounds the tube after the corrugation process and can be rotated about its axis with the tool holder (13) by an electric motor. A second hollow shaft (16) is arranged at a distance from the first hollow shaft (12) and coaxially about the end, facing away from the tool holder (13), of the first hollow shaft (12), which second hollow shaft (16) is mounted such that it can rotate about its axis and can be driven by the electric motor.

Abstract: A method and a device for determining a quality of a metallic surface of a metallic substrate, for example a steel or steel alloy substrate, are provided. The device includes a mould, a sheet holder and a die, with which the metallic substrate is formed to produce a drawn test surface. The method and device are used to test the quality of the metallic surface of a metallic coating with a view to a later utilization, especially with a view to a later forming, wherein the metallic substrate is formed at least in-an area of a test surface, wherein a main and an additional shape change of the metallic substrate in the area of the test surface assume predetermined values that are related to the later utilization of the metallic substrate, and wherein the quality of the metallic surface is tested on the test surface after forming.

Abstract: An extruding press comprising: a die platen element (25) with an extrusion matrix (24) from which an extruded product comes out; a main cylinder (21); longitudinal columns (29) connecting the die platen element (25) to the main cylinder (21); a multiple equipment provided with at least two containers (23?, 23?) for housing the billets, and comprising an external, longitudinally moving, cross element and a transversally moving ram inside said cross element which comprises the containers; means for longitudinally moving the cross element and means for transversally moving the internal ram to make one of the containers (23?, 23?) face the extrusion matrix (24) and make one or more of the other containers be in front of the billet introducing means (30) at the same time as said extrusion of the billet.

Abstract: The inventive method involves deforming the extremities of a plate, which has a rectangular edge and is disposed between the working surface of strikers, by ultrasonic forging with the aid of the strikers, simultaneously moving the plate in a transverse direction with respect to the longitudinal axes of the strikers and turning the strikers. Each striker is provided with a groove with a curvilinear generatrix which is made on the surface thereof with a variable radius R. The width of the plate is reduced by a value ?=R(1??/4), wherein R is the variable radius value at a point where the ultrasonic forging of the plate is carried out. The circumferential speed Vcirc.S of the striker rotation is chosen, during the plate displacement, as to correspond to the above-mentioned relationship. In the device, the circumferential speed of the striker rotation is synchronized with the plate displacement velocity. The groove of the striker is designed with the variable radius R.

Abstract: A chuck mechanism that grips a workpiece is configured to be able to twist and rotate the gripped workpiece around a longitudinal axis of the workpiece. A control unit is provided with a first control unit and a second control unit. The first control unit drives an articulated robot to which a bending mechanism for bending the workpiece is attached, and twists the workpiece clamped by the bending mechanism around the longitudinal axis of the workpiece within a preset twisting angle range. When the angle of twisting by the first control unit exceeds the twisting angle range, the second control unit controls the chuck mechanism to twist the workpiece around the longitudinal axis of the workpiece.

Abstract: A bending device that bends a workpiece is provided with a bending mechanism that bends the workpiece, a fixing table on which a chuck mechanism that grips the workpiece is mounted, an articulated robot to which the bending mechanism is attached, and a control unit that controls operations of the bending mechanism, the chuck mechanism, and the articulated robot. The control unit includes a first control unit that twists the bending mechanism around a longitudinal axis of the workpiece, and a second control unit that controls the articulated robot to twist the bending mechanism holding the workpiece around the longitudinal axis of the workpiece within a twisting angle range and then causes the first control unit to perform the twisting.

Abstract: The invention relates to a peening device for peening a component with a part to be peened and a part not to be peened. The peening device comprises a chamber with at least one opening located therein, wherein the opening is dimensioned in such a manner that the part not to be peened of the component can be guided there through, and a fixture for retaining the component which features a section which entirely covers the opening of the chamber when the part not to be peened is at least partially guided into said opening, and said section completely encloses the part not to be peened of the component between the adjacent region of the part to be peened of the component and the opening.

Abstract: A system for manufacturing wire having a mill and a finishing station configured to receive the wire output from the mill in a continuous fashion. The mill has first and second dies and first and second capstans. The first die is configured to receive a wire having a first cross-sectional area and to reduce the cross-sectional area of the wire as it passes through the first die. The first capstan is configured to receive the wire from the first die and apply a first force on the wire. The second die is configured to receive the wire from the first capstan and to further reduce the cross-sectional area of the wire as it passes through the second die. The second capstan is configured to receive the wire from the second die and apply a second force on the wire. The wire exits the mill having a second cross-sectional area that is smaller than the first cross-sectional area, and is finished by the finishing station.

Abstract: The present invention relates to a method of manufacturing an insulated electric wire and an apparatus for manufacturing an insulated electric wire that can stably manufacture a conductor having a larger sectional width according to desired dimensions as compared to the rolling where the conductor is rolled by a pair of rolling rolls free-rotated, and that can conduct the entire process in a tandem arrangement.

Abstract: The invention relates to a roll stand comprising at least one roll (1) having a rotation axis (a), said roll being supported in two installed parts (2, 3) disposed in the axial end regions of the roll (1) and each having a center plane (M), wherein the roll (1) can be positioned in the direction perpendicular to the transport direction (F) of the product to be rolled by means of at least one positioning element (4). In order to be able to introduce a bending moment acting counter to the roll bending moment into the roller in a simple manner and without additional elements, according to the invention, each installed part (2, 3) is connected to a bending lever (5, 6) and the positioning element (4) is disposed such that the positioning force thereof is introduced into the bending lever (5, 6) at a location (G) removed from the center plane (M) of the installed part (2, 3), and thereby into the installed part (2, 3).