Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the hydroprocessing of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.

Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the catalytic cracking of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and are prepared from microemulsions containing surfactants.

Abstract: A process combination is disclosed to selectively upgrade hydrocarbons in a manner to essentially eliminate olefins in product from the combination. Preferably the hydrocarbons comprise naphtha which is reformed to upgrade its octane number and/or to produce aromatic intermediates, followed by hydrogenation of olefins in the reformate. Olefin saturation optimally is effected by catalytic reaction on an olefin-containing reformate taken at an intermediate point from the effluent side of the reforming-process feed-effluent heat exchanger. Saturation is performed in a defined temperature range which results in selective hydrogenation.

Abstract: A process is disclosed for changing the fluorine content of halogenated hydrocarbons containing from 1 to 6 carbon atoms, in the presence of a multiphase catalyst. The process involves producing the catalyst by heating a single phase solid catalyst precursor having the formula (NH3)6Cr2−xMxF6 (where x is in the range of 0.1 to 1 and M is at least one metal selected from the group consisting of Al, Sc, V, Fe, Ga and In) to about 400° or less to produce a multiphase composition wherein a phase containing crystalline M fluoride is homogeneously dispersed with a phase containing chromium fluoride. Also disclosed are multiphase catalyst compositions consisting essentially of chromium fluoride and a crystalline fluoride of at least one metal selected from the above group (provided the atom percent of Cr is at least equal to the atom percent of the crystalline fluoride metals). Phases of the crystalline fluorides are homogeneously dispersed with phases of the chromium fluoride.

Abstract: A process for the selective hydrogenation of trace quantities of acetylene compounds contained in a stream of diolefins to achieve extended on-stream performance by simultaneously contacting the selective catalyst with a diolefin feed, hydrogen and a polymer solvent.

Abstract: A process for catalytic multi-stage hydrogenation of heavy carbonaceous feedstocks using catalytic ebullated bed reactors is operated at selected flow and operating conditions so as to provide improved reactor operations and produce increased yield of lower boiling hydrocarbon liquid and gas products. The disclosed process advantageously takes advantage of an external gas/liquid separation unit associated with the first stage reactor to allow for a more efficient and effective catalytic hydrocracking process. The more efficient process is primarily a result of the increased catalyst loading and lower gas hold-up in the ebullated reactors.

Abstract: Described is a process for separating sulfone from a hydrocarbon having a small concentration of said sulfone by use of water as an extraction solvent.

Abstract: A process, preferably in a counter-current configuration, for selectively cracking carbon-carbon bonds of naphthenic species using a low acidic catalyst, preferably having a crystalline molecular sieve component and carrying a Group VIII noble metal. The diesel fuel products are higher in cetane number and diesel yield.

Abstract: Disclosed are silicoaluminophosphates (SAPOs) having unique silicon distributions, a method for their preparation and their use as catalysts for the hydroprocessing of hydrocarbon feedstocks. More particularly, the new SAPOs have a high silica:alumina ratio, and may be prepared from single phase synthesis solutions or from microemulsions containing surfactants.

Abstract: A two step sulfur removal comprising a mild hydrotreating step followed by an extraction step reduces the sulfur content in gasoline to a very low level without significantly reducing the octane of the gasoline.

Abstract: A process for the selective hydrogenation of trace quantities of acetylene compounds contained in a stream of diolefins to achieve extended on-stream performance by contacting an off-line selective hydrogenation reaction zone containing selective catalyst with hydrogen and a polymer solvent.

Abstract: A process for the purification of a fluid stream containing a sulphur contaminant, such as hydrogen sulphide, and mercury, phosphine, stibine, and/or arsenic compounds as a second contaminant wherein said fluid stream is passed through a bed of a particulate absorbent containing a sulphide of a variable valency metal, especially copper, that is more electropositive than mercury, to remove said second contaminant and then the sulphur contaminant is removed from at least part of the effluent from that bed by passing that part of the effluent through a bed of a particulate sulphur absorbent comprising a compound selected from oxides, hydroxides, carbonates and basic carbonates of said variable valency metal is disclosed. The removal of the sulphur contaminant converts said variable valency metal compound to the corresponding sulphide. The resulting bed of variable valency metal sulphide is subsequently used for the removal of the second contaminant.

Abstract: A process is provided for selectively producing diesel fuel with increased cetane number from a hydrocarbon feedstock. The process includes contacting the feedstock with a catalyst which has a large pore crystalline molecular sieve material component having a faujasite structure and alpha acidity of less than 1, preferably about 0.3 or less. The catalyst also contains a dispersed Group VIII noble metal component which catalyzes the hydrogenation/hydrocracking of the aromatic and naphthenic species in the feedstock.

Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.

Abstract: A method for optimizing the yield of light olefins in a process for the conversion of a heavy hydrocarbon stream to aromatics and light olefins by contacting the heavy hydrocarbon stream with a zeolite catalyst along with the controlled introduction of a paraffin stream co-feed.

Abstract: At pressures over 1,000 psia, it is advantageous to add to natural gas an additive which is a C2 or C3 hydrocarbon compound or a mixture of such compounds. Above a lower limit (which varies with the additive being added and the pressure), this results in a decrease in the amount of power needed to pump the mixture or to compress it.

Abstract: Methods and compositions for inhibiting the polymerization of ethylenically unsaturated hydrocarbons are disclosed. Combinations of aminophenol compound and either of phenylenediamine or hydroxylamine compounds are effective at inhibiting this polymerization under both processing and storage conditions.

Abstract: A process for the hydrodesulfurization (HDS) of multiple condensed ring heterocyclic organosulftir compounds found in petroleum and petrochemical streams. HDS is preferably conducted in a mixed bed containing: (a) a Ni-based catalyst on an inorganic refractory support, and (b) a hydrogen sulfide sorbent material. The desulfurized stream can then be passed to further processing, including aromatics saturation and/or ring opening.

Abstract: A process for hydroprocessing a fluid stream containing at least hydrogen and hydrocarbons. The process uses a hydrocarbon-selective membrane to reduce the concentration of hydrocarbons and contaminants in the hydrogen stream recycled to the hydroprocessing reactor. The membrane can operate in the presence of hydrogen sulfide. The process also provides the opportunity for increased NGL recovery from the hydrocarbon-enriched membrane permeate stream.

Abstract: A catalytic reforming process comprising the catalytic conversion of hydrocarbons to aromatics, said process comprising treating a halided zeolite catalyst (hiz-cat) containing a Group VIII metal at commercial startup conditions and then reforming hydrocarbons, wherein said catalyst is prepared by washing a bound zeolite catalyst base or a bound zeolite catalyst before halide addition. A preferred hiz-cat is a non-acidic Pt K L-zeolite catalyst prepared by a process that includes the steps of preparing a calcined silica-bound K L-zeolite catalyst base; washing said bound zeolite catalyst base with a liquid comprising water; and incorporating Pt and halogen-containing compound(s) comprising chlorine and fluorine into said washed catalyst base. Ammonium chloride and ammonium fluoride are preferred halide sources.