Patents Examined by Paul Marcantoni
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Patent number: 8864903Abstract: Plaster compositions including at least one cement having a first particle distribution and a first mode, at least one non-reactive fine aggregate having a second particle size distribution and a second mode, at least one non-reactive coarse aggregate having a third particle size distribution and a third mode, and an unmodified, hydrophilic, starch. The first mode is greater than the second mode and less than the third mode. The combination of cement, non-reactive fine and coarse aggregates and unmodified, hydrophilic, starch produces a plaster composition having favorable properties suitable for use in providing exposed aggregate finishes used in water reservoirs, pools, and stucco finishes.Type: GrantFiled: December 17, 2012Date of Patent: October 21, 2014Assignee: SCG Cement Company LimitedInventors: Wilasa Vichit-Vadakan, Pichet Sahachaiyunta, Prapas Oodtiya
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Patent number: 8858704Abstract: A manufactured cementitious binder includes a hydraulic binder in an amount in the range of from 40 to 75% by weight of the cementitious binder; metakaolin in an amount in the range of from 1 to 30% by weight of the cementitious binder; silica fume in an amount up to 15% by weight of the cementitious binder; limestone in an amount of from 5 to 30% by weight of the cementitious binder, and a cementitious accelerator in a controlled amount of at least 0.5% by weight of the cementitious binder, the cementitious binder providing a cementitious settable composition when added with water, wherein for a density lower than 13 pounds per gallon and of at least 11 pounds per gallon obtained without a lightweight additive, said cementitious settable composition exhibits a 24 hour compressive strength at 100 F, as hardened, of at least 500 psi.Type: GrantFiled: July 14, 2011Date of Patent: October 14, 2014Assignee: LafargeInventors: Wes Woytowich, Bill Carruthers, Paul Lehoux, Greg Daderko
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Patent number: 8858703Abstract: A zinc-oxide based set retardant additive and admixture for use in Portland cement or other hydraulic cement mixtures. The admixture may comprise silica fume, vitreous calcium aluminosilicate, magnesium aluminum silicate hydrate, a cellulose ether derivative, or their equivalents. The zinc-oxide based set retardant may be interground or pre-blended, pre-packaged, or added on the jobsite, as an admixture, additive, or addition. The zinc-based set retardant may be subsequently added or mixed into a ready mix or wet mixture of portland cement or other hydraulic cement, sand and/or aggregate, with or without fillers, and water, with or without other pozzolans or polymers.Type: GrantFiled: November 27, 2012Date of Patent: October 14, 2014Assignee: Pebble Technology, Inc.Inventor: Jonathan E. Dongell
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Patent number: 8852339Abstract: The present invention relates to a process for the production of a clinker with a high content of belite, said process comprising the following steps: (i) introducing a raw meal into a calcination chamber of a cement plant kiln; (ii) calcining the raw meal at a temperature of from 1150° C. to 1375° C.; (iii) measuring the weight per liter of the product of step (ii) and eliminating the product having a weight per liter strictly less than 650 g/liter; (iv) measuring the quantity of SO3 in the product of step (ii) and eliminating the product having a ratio of quantity of SO3 of the decarbonated raw meal/quantity of SO3 in the product of step (ii) less than or equal to 0.75 and greater than or equal to 1.2; (v) measuring the quantity of free lime (CaOl) in the product of step (ii) and eliminating the product having a quantity of free lime strictly greater than 1.5%, percentage by mass of free lime in the product of step (ii).Type: GrantFiled: June 7, 2010Date of Patent: October 7, 2014Assignee: LafargeInventors: Gunther Walenta, Cédric Comparet, Vincent Morin
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Patent number: 8852334Abstract: A composition for hardening concrete that has a pH of less than 10, and may have a pH of 8 or less. Thus, the hardening composition may be free of or substantially free of alkaline materials. The hardening composition is water-based and includes silica particles and an aluminum-based (e.g., alumina, etc.) stabilizer, which may be present on portions of the surfaces of the silica particles. In use, the hardening composition is applied to the surface of concrete, either alone, with curing compounds, or as part of a polishing process. Any residue that remains on the treated surface may simply be swept, blown, or sprayed away.Type: GrantFiled: February 5, 2009Date of Patent: October 7, 2014Assignee: Arris Technologies, LLCInventors: Dal N. Hills, Kent Barrus
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Patent number: 8852337Abstract: Provided is a fiber reinforced cement based mixed material capable of securing high tensile strength and high toughness even after development of a crack. A fiber reinforced cement based mixed material contains cement, a mineral admixture, water, a chemical admixture, aggregate particles, and fibers, the aggregate particles contained in the fiber reinforced cement based mixed material in a proportion of 50 to 95% in terms of a weight ratio to the total weight of the cement and the mineral admixture, wherein a mean particle diameter of the aggregate particles is 0.2 to 0.8 mm, and at least some of the fibers is formed to be a bumpy fiber having asperities formed in the surface thereof, and a ratio (h/H) of a depth h of each of recessed portions among the asperities of the bumpy fiber to a smallest cross-sectional diameter H thereof is 0.05 to 0.8.Type: GrantFiled: February 7, 2012Date of Patent: October 7, 2014Assignee: Taisei CorporationInventors: Yoshihiro Tanaka, Osamu Hashimoto, Kazuhiko Nishi
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Patent number: 8834624Abstract: Light to ultra-light cement compositions with modified rheological properties. The cement composition includes cement, hydrophobic nano-silica, at least one additive and a sufficient amount of water to make a cement slurry with high compressive strength, low porosity, low free water, and low fluid loss with a quick thickening time.Type: GrantFiled: January 26, 2011Date of Patent: September 16, 2014Assignee: RIPIInventors: Hamid Soltanian, Ali Reza Mortazavi, Mohammad Javad Modjtahedi, Mahmoud Reza Badamaki, Ali Mesbah, Ali Reza Khoshniyat, Mohammad Reza Kamali
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Patent number: 8828136Abstract: A calcium sulfoaluminate-based concrete with a permeability of less than 1000 Coulombs. Rapid-setting low chloride-ion permeability calcium sulfoaluminate (CSA) cements and concretes include CSA and a suitable polymer such as a sol-gel derived, organic-inorganic, silica based hybrid coating solutions of polystyrene-butylacrylate polymers containing active silanol groups protected by hydroxyl groups containing polyalcohol, or other polymers. Such polymers may be added as powders or as liquid in the finish mill. Other rapid-setting low chloride-ion permeability (CSA) cements and concretes include CSA with selected particle size distributions, and do not require use of any polymer. These CSA cements and concretes have low chloride-ion permeability, high early strength, fast setting times, low-shrinkage, and high freeze-thaw resistance.Type: GrantFiled: March 25, 2014Date of Patent: September 9, 2014Assignee: PKL CorporationInventors: Edward K. Rice, Grant M. Kao, Eric P. Bescher
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Patent number: 8821630Abstract: The invention relates to compositions and methods for modifying cementitious materials such as by reducing setting time. Polymer compositions of the invention are derived by polyetherifying mono-glycerols, optionally with alkylene glycols, to obtain polyglycerol homopolymers or copolymers, and then carboxylating the obtained polyglycerol homopolymers and/or copolymers with an organic acid having at least two carboxylic functionalities. The set retardation effect of the carboxylated-carboxylic polyglycerol polymer compositions in cementitious materials is reduced is compared to polyglycerol polymer not having the carboxylated-carboxylic groups, while its water reducing ability is maintained without loss of early compressive strength. Cementitious compositions and methods involving the carboxylated-carboxylic polyglycerol are also covered by the invention.Type: GrantFiled: May 6, 2011Date of Patent: September 2, 2014Assignee: W. R. Grace & Co.-Conn.Inventors: Lawrence L. Kuo, Izabela Goc-Maciejewska, Romain Faivre
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Patent number: 8821631Abstract: A packaged concrete additive includes ground, expanded perlite with a volume weighted mean particle size of approximately 10-100 ?m. The perlite optionally includes at least one additional component to improve workability and compensate for the natural tendency of expanded perlite to absorb water from the concrete mix. The additional component can include: water; a superplasticizer such as polycarboxylates, naphthalene sulfonate, and melamine sulfonate; or a hydrophobic compound, such as salts of fatty acids, fatty acids, silanes, and siloxanes. The additive is a flowable powder and for convenience of use it is packaged in a bag that can be directly added to the concrete batch and disappears on mixing. Concrete containing this additive displays superior properties to conventional concrete. Expanded perlite is a readily available raw material and the finished concrete is suitable where high strength structural concrete must withstand high temperatures.Type: GrantFiled: April 15, 2014Date of Patent: September 2, 2014Assignee: CenterStar, Inc.Inventors: Terry L. Anderson, Neal S. Berke
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Patent number: 8808449Abstract: A foamed concrete having a density from 100 to 800 kg/m3 including by mass relative to the total mass of the concrete: a cement; water; from 0.01 to 5% of a water-reducing agent, plasticizer or superplasticizer; from 0.45 to 5% of a foaming agent relative to the amount of water; from 0.01 to 5% of a water-soluble calcium salt; inorganic particles from 0.1 to 300 ?m in size; the ratio of foaming agent to calcium salt being from 0.3 to 0.8; the foamed concrete including 10% or more by mass of slag.Type: GrantFiled: February 16, 2011Date of Patent: August 19, 2014Assignee: LafargeInventors: Pierre-Henri Jezequel, Benoit Mathonier
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Patent number: 8808450Abstract: A method of servicing a wellbore comprising placing a composition comprising cement, water, and a heat sink material into a wellbore, and allowing the composition to set, wherein at least a portion of the heat sink material undergoes a phase transition by absorbing at least a portion of the heat released upon hydration of the cement. A method of completing a wellbore, comprising forming a wellbore in a subterranean formation comprising permafrost, gas hydrates, or both, preparing a cement composition comprising cement, water, and a heat sink material, placing the cement composition into an annulus formed between a casing and the wellbore, and allowing the composition to set, wherein at least a portion of the heat sink material undergoes a phase transition by absorbing at least a portion of the heat released upon hydration of the cement, thereby reducing an amount of heat transferred from the annular cement to the surrounding permafrost and/or gas hydrates.Type: GrantFiled: January 21, 2010Date of Patent: August 19, 2014Assignee: Halliburton Energy Services, Inc.Inventors: B. Raghava Reddy, Bryan K. Waugh
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Patent number: 8801851Abstract: A foamed concrete having a density from 100 to 800 kg/m3 including by mass relative to the total mass of the concrete: a cement; water; from 0.01 to 5% of a water-reducing agent, plasticizer or superplasticizer; from 0.45 to 5% of a foaming agent relative to the amount of water; from 0.01 to 5% of a water-soluble calcium salt; inorganic particles from 0.1 to 300 ?m in size; the ratio of foaming agent to calcium salt being from 0.3 to 0.8; excluding foamed concretes including 10% or more by mass of slag.Type: GrantFiled: February 16, 2011Date of Patent: August 12, 2014Assignee: LafargeInventors: Pierre-Henri Jezequel, Benoit Mathonier
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Patent number: 8795428Abstract: Inorganic polymer compositions and methods for their preparation are described herein. The compositions include the reaction product of a reactive powder, an activator, and optionally a retardant in the presence of water and an aerating agent. The reactive powder includes 85% or greater fly ash. The aerating agent can be a blowing agent, a foaming agent, or a mixture of these. Also described herein are building materials including the compositions.Type: GrantFiled: October 5, 2012Date of Patent: August 5, 2014Assignee: Boral IP Holdings (Australia) Pty LimitedInventors: Russell L. Hill, Zhaozhou Zhang, Mark Joseph Hollett, Li Ai
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Patent number: 8795429Abstract: A method of making a rapid setting lightweight homogeneous foamed fly ash based cementitious aggregate composition with improved compressive strength for products such as panels is disclosed. The method mixes fly ash, alkali metal salt of citric acid, foaming agent for entraining air, optional foam stabilizing agent, a calcium sulfate such as stucco or gypsum, and water. Compositions are also disclosed which include mixtures of fly ash, particularly Class C fly ash alone or in mixtures with Class F fly ash, alkali metal salts of citric acid, foaming agents, a calcium sulfate such as calcium sulfate dihydrate or hemihydrate and an optional portland cement.Type: GrantFiled: September 14, 2011Date of Patent: August 5, 2014Assignee: United States Gypsum CompanyInventor: Marianela Perez-Pena
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Patent number: 8790682Abstract: A resorbable tissue scaffold fabricated from bioactive glass fiber forms a rigid three-dimensional porous matrix having a bioactive composition. Porosity in the form of interconnected pore space is provided by the space between the bioactive glass fiber in the porous matrix. Strength of the bioresorbable matrix is provided by bioactive glass that fuses and bonds the bioactive glass fiber into the rigid three-dimensional matrix. The resorbable tissue scaffold supports tissue in-growth to provide osteoconductivity as a resorbable tissue scaffold, used for the repair of damaged and/or diseased bone tissue.Type: GrantFiled: November 16, 2012Date of Patent: July 29, 2014Assignee: Bio2 Technologies, Inc.Inventors: James Jenq Liu, Adam Wallen, Juha-Pekka Nuutinen
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Patent number: 8784557Abstract: A mix design for a polymer modified cement pavement overlay is disclosed along with a method of making and using the mix on a variety of pavement substrates. The mix includes a specific dry combination of: finely divided Elotex 2311 and 2322 or 2320 polymers; Type 2 or C144 aggregate or equivalent; Type I/II cement; Type F or Type C fly ash; intermediate length polymer microfibers; plasticizer; (optionally) calcium chloride or equivalent; (optionally) quikrete retarder or equivalent; and water. The mixture is combined and applied to the substrate in depths of about ? to about 1 inch in lifts. The mixture is allowed to cure for 3-4 hours before being returned to traffic. The placed mixture exhibits preferred qualities of substrate adhesion, flexibility, tire friction, and wearability.Type: GrantFiled: February 2, 2011Date of Patent: July 22, 2014Assignee: Pavement Surface Coatings, LLCInventor: Nicholas Reck
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Patent number: 8784551Abstract: The present invention provides a bone cement formula having a powder component and a setting liquid component, wherein the powder component includes a calcium sulfate source and a calcium phosphate source with a weight ratio of the calcium sulfate source less than 65%, based on the total weight of the calcium sulfate source and the calcium phosphate source, and the setting liquid component comprises ammonium ion (NH4+) in a concentration of about 0.5 M to 4 M, wherein the calcium phosphate source includes tetracalcium phosphate (TTCP) and dicalcium phosphate in a molar ratio of TTCP to dicalcium phosphate of about 0.5 to about 2.5, and the calcium sulfate source is calcium sulfate hemihydrate (CSH), calcium sulfate dehydrate (CSD), or anhydrous calcium sulfate.Type: GrantFiled: October 19, 2010Date of Patent: July 22, 2014Assignee: National Cheng Kung UniversityInventors: Chien-Ping Ju, Jiin-Huey Chern Lin
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Patent number: 8784558Abstract: Portland Cement-based concretes and mortars exhibit significant reduction in shrinkage cracking when combined with Magnesium Oxide (MgO), Shrinkage Reduction Admixtures (SRA) and Super Absorbent Polymers (SAP). However, MgO is a solid that reacts with water, SRA is a liquid, and SAP if not added properly could pull water out of the system and thus increase shrinkage. Unique admixture blends used as supplementary cementing materials that do not significantly affect concrete or cement strength properties of Portland cement itself address such issues. Proper ratios of MgO, SRA and/or SAP perform better against crack reduction when compared to commonly used Expansive Cements (EC).Type: GrantFiled: May 26, 2011Date of Patent: July 22, 2014Assignee: Premier Magnesia, LLCInventors: Neal Steven Berke, Glenn Eugene Schaefer, Jerry Elliot Rademan, Ronald Wardle, Mark Shand
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Patent number: 8771414Abstract: A foaming agent solution, cement material and concrete replacement product are described which include blood hydrolysates. The blood hydrolysates may be present in the foaming agent solution in the range 5-30% by volume of the solution.Type: GrantFiled: December 30, 2009Date of Patent: July 8, 2014Assignee: Genesis Global LimitedInventor: Anthony S. M. George