Abstract: A process for producing a metallic or ceramic shaped body from a thermoplastic material comprising A) 40 to 65% inorganic sinterable powder A B) 35 to 60% binder B1) 50 to 95% polyoxymethylene homo- or copolymers; B2) 5 to 50% of a polymer dissolved or dispersed in B1) with a particle size of less than 1 ?m, and C) 0 to 5% by volume of a dispersing aid, by injection molding or extrusion to give a green body, removing the binder and sintering, which comprises removing the binder by a) treating the molding with a solvent which extracts the binder component B2) from the molding and in which the binder component B1) is insoluble, b) removing the solvent from the molding by drying, and c) treating the molding in an acid-containing atmosphere is described.

Abstract: To provide an inorganic fiber that suppresses adverse effects on a human body and living environments, exhibits high biosolubility, and also exhibits excellent heat resistance as a constituent material for a filter material, a sealing material, or the like. The inorganic fiber comprises 30 mass % or more and less than 81 mass % of Al2O3, more than 19 mass % and 65 mass % or less of MgO and 0 mass % to 40 mass % of SiO2, wherein the total content of Al2O3, MgO and SiO2 relative to the entire fiber is 98 mass % or more.

Abstract: The present invention provides a method of preparing a carbon fiber-reinforced silicon carbide composite material, wherein carbon nanotubes are formed in the composite material, and then metal silicon is melted and infiltrated into the composite material, so the amount of unreacted metal is reduced and the strength of the composite material is improved, and provides a carbon fiber-reinforced silicon carbide composite material prepared by the method.

Abstract: The present invention provides a method for sintering, comprising in the following order the steps of: providing a body in the green state or in the pre-sintered state on a support; providing a load on at least one spacer on the support such that the load is located above said body in the green state or in the pre-sintered state without contacting the body; heat treating the body in the green state or in the pre-sintered state at a temperature above the decomposition temperature of organic components contained in the green body and below the softening temperature or decomposition temperature of the spacer; heat treating the body in the green state or in the pre-sintered state at a temperature above the softening point or decomposition temperature of the spacer and below a sintering temperature such that the load contacts the body, and—sintering the body in the green state or pre-sintered state.

Abstract: Shaped ceramic articles can be obtained by screen printing the desired shapes from a dispersion of a precursor of the ceramic onto a receiving surface using a transfer assisted technique that applies a differential pressure, at least partially drying the screen printed shapes, and firing them to generate the shaped ceramic articles. Shaped abrasive particles made using lower viscosity sol gels that tended to flow or creep after the screen printing formation were found to have higher grinding performance over screen printed shaped abrasive particles made with higher viscosity sol gels.

Abstract: A method for producing a part made of ceramic matrix and ceramic fibers composite material. It comprises: the formation of a fibrous preform by intertwining threads constituted of ceramic material fibers on a contact surface of a support element reproducing the internal and/or external shape of the part to be produced; the partial densification of the fibrous preform at a temperature below the melting temperature of the material of the support element and below the melting temperature of the material of the fibers of the preform, said partial densification resulting in a consolidated fibrous preform comprising a matrix volume fraction above 5% and at the most equal to 40% of the matrix volume of the part to be produced; the removal of the support element from the consolidated fibrous preform by chemical attack of the contact surface of the material of the support element; the densification of the consolidated preform, carried out at a temperature below the melting temperature of the fibers of said preform.

Abstract: A method for producing a silica container having a rotational symmetry includes forming a preliminarily molded article by feeding a powdered substrate's raw material to an inner wall of an outer frame having aspiration holes with rotating the frame, and forming a silica substrate. The preliminarily molded article is aspirated from an outer peripheral side with controlling a humidity inside the outer frame by ventilating gases present in the outer frame with charging from inside the preliminarily molded article a gas mixture comprised of an O2 gas and an inert gas and made below a prescribed dew-point temperature by dehumidification, and at the same time heated from inside the preliminarily molded article by a discharge-heat melting method with carbon electrodes, thereby making an outer peripheral part of the preliminarily molded article to a sintered body while an inner peripheral part to a fused glass body.

Abstract: Glass bodies and methods of making glass bodies and more particularly glass bodies, for example, microlenses and arrays of microlenses and methods of making the same are described. Cordierite powder is vitrified to form a glass body or glass bodies for instance a microlens or microlenses.

Abstract: A method of hermetically sealing a glass assembly comprising glass plates or substrates with a glass-based frit when there is a large difference between the coefficient of thermal expansion (CTEs) of the frit and the CTEs of the glass plates. The method comprises a rapid increase of an irradiating heat source, used to heat and soften the frit, from a non-sealing power to a sealing power over a very short distance along the frit to form an initial stabilizing seal between the substrates.

Abstract: This present invention describes interface-defined nanolaminates (IDnLs), which are novel nanolaminate materials fabricated from metals and ceramics, and new methods for fabricating these IDnL materials, including new methods for manufacturing high aspect ratio parts comprising IDnL materials according to the present invention. IDnLs are fundamentally different from ordinary laminates in that their properties are defined by the interfaces between the layers rather by the properties of the bulk materials comprising the individual layers. In contrast to superlattice materials, IDnLs may be made thermally stable due to the wide selection of interface-defining materials, which allows judicial use of equilibrium phase diagrams. The degree of interface coherency in IDnLs may be varied to optimize material properties. In addition, IDnLs may be manufactured inexpensively in bulk, industrial quantities and large sizes by the techniques disclosed in this invention.

Abstract: A method for fabricating an artificial bone by multi-pass extrusion, includes: a first extrusion process of forming roll-shaped filaments having sheets of calcium phosphate/calcium phosphate-(t-ZrO2)/t-ZrO2; a second extrusion process of arranging the prepared roll-shaped filaments circularly and extruding the same; and a third extrusion process of forming an external shell of hydroxyapatite (HAp). The method for fabricating an artificial bone allows fabrication of an artificial bone having the biocompatibility and mechanical strength of the natural bone and may be utilized variously in biomedical engineering, medicine and other applications.

Abstract: The present invention provides a process for producing a ceramic material, which comprises: (a) forming a green compact by compacting a powder comprising alumina and carbon, wherein the powder is substantially free of silicon carbide and wherein the amount of carbon present in the powder does not exceed 0.1% by weight of the powder; and (b) sintering the green compact under non-oxidising conditions to form a ceramic material comprising alumina and carbon, wherein the green compact is sintered at a temperature of less than 1550° C. Ceramic materials obtainable by said process are also provided.

Abstract: A method for manufacturing a ceramic body having a honeycomb structure includes bringing titania particles and alumina particles into contact with each other such that the titania particles and the alumina particles are adhered to each other and form a precursor including particles having the titania particles and the alumina particles, combining the precursor with a binder material such that a raw material paste including the precursor and the binder material is prepared, forming a body including the raw material and having a honeycomb structure, and sintering the body having the honeycomb structure such that a ceramic body having the honeycomb structure is formed.

Abstract: A method of forming a ceramic matrix composite structure. The method comprises forming at least one prepregged composite material comprising a ceramic fiber preform and a pre-ceramic matrix slurry. The at least one prepregged composite material is placed over at least one surface of a tool using an advanced fiber placement apparatus to form an at least partially uncured composite material structure. The at least partially uncured composite material structure is exposed at least to elevated temperatures to convert the at least partially uncured composite material structure into a ceramic matrix composite structure. A system for forming a ceramic matrix composite structure, an advanced fiber placement apparatus, and a ceramic matrix composite structure are also described.

Abstract: An outer ring, an inner ring and a ball that are a rolling contact member formed of sintered ? sialon inexpensive and capable of reliably ensuring sufficient durability, is constituted of a sintered body containing ? sialon as a main component and having a remainder formed of an impurity, and the outer ring, the inner ring and the ball have raceway/rolling contact surfaces, i.e., an outer ring raceway surface, an inner ring raceway surface and a ball rolling contact surface included in a portion having an outer ring high density layer, an inner ring high density layer and a ball high density layer higher in density than an inner portion.

Abstract: A method for producing a ceramic honeycomb structure having a large number of paths partitioned by porous cell walls, the cell walls having thickness of 0.17-0.45 mm and porosity of 40% or more, comprising the steps of preparing a moldable material comprising a ceramic material powder, a binder, a pore-forming material and water, extruding the moldable material to form a honeycomb-shaped green body, and drying and sintering the green body, the pore-forming material having a melting point of 40-110° C., being solid in the moldable material, and being melted in the drying step so that 25% or more thereof is removed from the green body in the drying step.

Abstract: Methods of forming feedthroughs for hermetically sealed housings using powder injection molding, including positioning a plurality of separate electrically conductive elements in a mold, injecting non-electrically conductive powder injection molding (PIM) feedstock into the mold to form a plurality of insulative bodies around the conductive elements, sintering the insulative bodies to form the plurality of feedthroughs physically connected to one another via the conductive elements; and severing the conductive elements between neighboring insulative bodies.

Abstract: Methods of firing ware in a furnace. At least one stack of ware is positioned in a ware space of a furnace. The stack of ware comprises a plurality of ware articles arranged such that at least laterally adjacent ware articles are spaced apart. The at least one stack of ware is heated in the ware space of the furnace. At least one gas is introduced into the ware space on a first side of the at least one stack of ware as the stack is heated. A flow condition of the at least one gas is adjusted to create a pressure differential within the furnace across at least a portion of the ware space such that at least some of the at least one gas flows through the at least one stack of ware.

Abstract: A manufacturing method of a sintered ceramic body mixes barium silicate with aluminum oxide, a glass material, and an additive oxide to prepare a material mixture, molds the material mixture and fires the molded object. The barium silicate is monoclinic and has an average particle diameter in a range of 0.3 ?m to 1 ?m and a specific surface area in a range of 5 m2/g to 20 m2/g. The aluminum oxide has an average particle diameter in a range of 0.4 ?m to 10 ?m, a specific surface area in a range of 0.8 m2/g to 8 m2/g. A volume ratio of the aluminum oxide to the barium silicate is in a range of 10% by volume to 25% by volume.

Abstract: This disclosure involves a new spinel and glass micro-composite material and process for making such. The composite has excellent transmission in the 0.5-5.0 ?m wavelength region suitable for various visible and mid IR applications utilizing windows, domes and other geometric shapes. The composite can be made at a temperature about 40% lower than the glass melting temperature and about 50% lower than the spinel sintering temperature. The composite material has high modulus and fracture toughness which are important for impact resistance in armor and other practical applications.