Abstract: Methods of compression molding polymeric parts for improved impact resistance are provided. The components are particularly suitable for use in a vehicle or an automobile. The compression molded polymeric component comprises a central region or core comprising integrally formed foam, e.g., a foam core, that can sustain high impact load and does not lead to visible surface cracking or material cracking. The polymeric component may be a reinforced plastic composite (FRP). Such methods can produce lightweight, impact resistant, FRP components that may be used in various structural applications, including in automobiles.

Abstract: A method and apparatus for manufacturing a connector for a container for medical use intended to administer fluid, the connector including a main body defining an inner channel for fluid to pass through and at least one continuous or discontinuous bead, projecting inside the channel. The method includes: a) producing a tubular conduit with no bead projecting inside the channel, b) inserting at least partially into the tubular conduit a mandrel having, on its outer surface, at least one continuous or discontinuous annular recess, whose dimensions and shape correspond to those of a continuous or discontinuous bead to be formed in the inner channel, c) partially heating the tubular conduit, the part including at least the conduit portion placed at the at least one recess when the mandrel has been positioned in the tubular conduit, such that the material of the tubular conduit fills the at least one recess.

Abstract: Compression molded polymeric foam articles and methods are described herein. Equipment design and processing techniques may be controlled to form compression molded articles having desired characteristics.

Abstract: An exemplary method of, for instance, forming a baffle or reinforcer includes extruding an expandable material to have a particular cross-sectional profile, inserting the expandable material into a molding tool, cutting the expandable material to a predetermined length within the molding tool, and overmolding a carrier material onto a portion of the expandable material within the molding tool.

Abstract: A liquid colorant for use in molding or extruding plastic products comprises pigment dispersed in cottonseed oil.

Abstract: A method for printing a package substrate prior to molding the package substrate into a desired shape. The present teachings include printing an aqueous ink onto a sacrificial carrier to form an ink pattern, and then drying the ink pattern on the carrier. The carrier and ink pattern are aligned with a package substrate and placed into a mold fixture. The ink pattern is transferred to the package substrate within the mold fixture during the molding of the package substrate into the desired shape. The ink pattern may be transferred from the sacrificial carrier to the package substrate using, for example, a dye sublimation (dye diffusion) process.

Abstract: A method of making a filled large-format imprinted structure includes providing a substrate, locating a first curable layer over the substrate, imprinting the first curable layer, and curing the first curable layer to form a first cured layer imprinted with a first micro-cavity having a first micro-cavity width less than or equal to 20 microns. A curable material is located in the first micro-cavity and cured to form cured material in the first micro-cavity. A second curable layer is located on the first cured layer and the first cured material, imprinted and cured to form a second cured layer imprinted with a second micro-cavity having a second micro-cavity width less than or equal to 20 microns. The curable material is located in the second micro-cavity and cured to form cured material in the second micro-cavity, thereby forming a large-format imprinted structure.

Abstract: A protective molded gel headgear for protecting a wearer during an impact to the wearer's head is provided. The molded gel headgear has a shape that approximates the outer periphery of portions of the wearer's head to be protected. The molded gel headgear is made of an energy absorbing gel material to reduce the impact to the wearer's head during a head-impact event. One or more methods for producing the headgear are also provided.

Abstract: A method for producing multi-layered elastomeric film or article, the method comprising: (i) dipping a mould into a composition for producing an elastomeric film having a total solids content of between 5%-40% to produce a layer of elastomeric film composition on the mould, (ii) partially drying the layer of elastomeric film composition on the mould to reduce the total water content of the elastomeric film composition to a level of not less than 22%, (iii) dipping the mould coated with the partially dried layer of elastomeric film composition into a composition for producing an elastomeric film having a total solids content of between 5%-40% to produce a further layer of elastomeric film composition on the mould, (iv) optionally repeating the partial drying step (ii) and the further dipping step (iii), and (v) drying and curing the layers of elastomeric film composition on the mould.

Abstract: The invention relates to three-dimensional crystalline foams with high surface areas, high lithium capacity, and high conductivity for use as electrode materials and methods for their fabrication. In additional embodiments, the invention also relates to the use of three-dimensional crystalline foams as supercapacitors for improved charge and energy storage.

Abstract: A compact deformation-based micro-texturing apparatus and method employ flexure bearing houses for rotatably supporting opposite ends of each of a first (e.g. upper) roll and a second (e.g. lower) roll to provide a working roll gap between the rolls, wherein at least one of the rolls has one or more micro surface features to plastically deform a surface of a workpiece deformed by rolling action in the roll gap. An electrical current may be passed through the workpiece to assist micro deformation. A roll gap adjusting device is operably associated with the first and second flexure bearing houses for adjusting the roll gap dimension to the final depth of the micro surface features to be imparted to the surface of the workpiece by the rolling action. A sheet material or antifriction element (e.g.

Abstract: The present invention pertains to a method of manufacturing an egg package wherein the cooperating locking means in a cover part and bottom part of the egg package are formed and placed relative to each other so that form changes in the cover part arising during manufacture are compensated for The invention furthermore pertains to an egg package manufactured according to the above mentioned method.

Abstract: Described herein are methods for encapsulating a fiberglass substrate using a calendered film; along with products produced from same. The methods improve the efficiency of the manufacturing process and provide a product with improved performance characteristics.

Abstract: The invention relates to a self-hardening material for layerwise construction of three-dimensional components, whereby the material comprises at least one particulate material and a separately applied bonding agent for bonding the particulate material, and has a setting time which is at least several times as long as the application time of a particulate layer.

Abstract: A physically crosslinked, closed cell continuous multilayer foam structure comprising at least one polypropylene/polyethylene coextruded foam layer is obtained. The multilayer foam structure is obtained by coextruding a multilayer structure comprising at least one foam composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.

Abstract: The invention relates to a process for generating a porous material having homogeneous, gas-containing inclusions in the micrometer and sub-micrometer range, and also to the material produced by such process.

Abstract: A physically crosslinked, closed cell continuous foam structure derived from recycled metallized polyolefin material; polypropylene, polyethylene, or combinations thereof, a crosslinking agent, and a chemical blowing agent is obtained. The foam structure is obtained by extruding a structure comprising a foam composition, irradiating the extruded structure with ionizing radiation, and continuously foaming the irradiated structure.

Abstract: A sandwich component (10) having a honeycomb core layer (4) and at least one fiber-reinforced thermoplastic outer layer (3) and the corresponding production method. The outer layer (3) is connected to the honeycomb core layer (4) by a thermoplastic material. At least one side of the sandwich component (10 has a decorative layer (1,1?), which is arranged on the outer layer (3). The sandwich component (10) furthermore has at least one foam layer (2), which is arranged between the outer layer (3) and the decorative layer (1,1?), and which is connected to the outer layer (3) and the decorative layer (1,1?).

Abstract: There is disclosed a method of manufacturing an in-mold labelled article, the method comprising the steps of: placing a label comprising a film having a core comprising polypropylene/polyethylene random copolymer as its principal polymeric constituent into a mold for injection molding, thermoforming, or blow molding; holding the label in position; injecting a polymeric melt into, or thermoforming or blowing a polymeric preform in said mold so as to bind with the label; and removing the article from the mold. A process of in-mold labelling using such a label is also disclosed.

Abstract: The invention relates to a process comprising: (a) preparing a curable epoxy-anhydride thermoset composition; and (b) applying said curable epoxy-anhydride thermoset composition in a cured-in-place pipe rehabilitation process is disclosed. The cured-in-place pipe application utilized can generally be the ‘Inversion Installation Method,’ or the ‘Pull-in Installation Method’. The invention also relates to a cured-in-place pipe that is prepared by this process.