Abstract: A method for producing multi-layered elastomeric film or article, the method comprising: (i) dipping a mold into a composition for producing an elastomeric film having a total solids content of between 5%-40% to produce a layer of elastomeric film composition on the mold, (ii) partially drying the layer of elastomeric film composition on the mold to reduce the total water content of the elastomeric film composition to a level of not less than 22%, (iii) dipping the mold coated with the partially dried layer of elastomeric film composition into a composition for producing an elastomeric film having a total solids content of between 5%-40% to produce a further layer of elastomeric film composition on the mold, (iv) optionally repeating the partial drying step (ii) and the further dipping step (iii), and (v) drying and curing the layers of elastomeric film composition on the mold.

Abstract: Methods for making differentially pattern cured microstructured articles are disclosed, using a molding tool having a microstructured surface, a patterned irradiation to generate irradiate and non-irradiated regions in a radiation curable resin. Different combinations of molding tools and patterned irradiation provide numerous variants of differentially pattern cured microstructured articles without requiring costly modification of the molding tools.

Abstract: In general, in various embodiments, the present disclosure is directed systems and methods for producing a porous surface from a solid piece of polymer. In particular, the present disclosure is directed to systems that include a track assembly, mold assembly, press assembly, and methods for using the same for producing a porous surface from a solid piece of polymer. In some embodiments, the present systems and methods are directed to processing a polymer at a temperature below a melting point of the polymer to produce a solid piece of polymer with an integrated a porous surface.

Abstract: An initial processing of natural raw rubber through an initial processing machine, comprising the steps of: (a) providing a coagulated latex which contains water and volatile compositions; (b) dewatering the coagulated latex through a screw-pressing process to remove free water; (c) forming a first pretreated latex material; (d) aging the first pretreated latex material through an aging process to remove water and volatile compositions; and (e) forming a final product of aged latex material. The screw-pressing process makes use of the temperature and pressure increase along the elongated channel structure. The aging process makes use of the further temperature and pressure increase of the rubber materials, together with the screwing effect of the screw-shaft component, the squeezing effect of the nozzle and additional heating at a particular location, which is around the mouthpiece of the nozzle to complete the aging process, which is energy saving, effective and efficient.

Abstract: A method and apparatus for the additive manufacturing of three-dimensional objects are disclosed. Two or more materials are extruded simultaneously as a composite, with at least one material in liquid form and at least one material in a solid continuous strand completely encased within the liquid material. A means of curing the liquid material after extrusion hardens the composite. A part is constructed using a series of extruded composite paths. The strand material within the composite contains specific chemical, mechanical, or electrical characteristics that instill the object with enhanced capabilities not possible with only one material.

Abstract: A process for rolling and stretching of a sheet into a tape is provided. A sheet may be rolled into a rolled sheet in the nip between two rolls of the calender and the rolled sheet is stretched immediately thereafter into a tape on the surface of one of the two calender rolls. The speed of the rolled sheet on the surface of the calender roll may be higher than the speed of the calender roll. The position of the start of the neck-down of the rolled sheet and the rate of neck-down can be easily controlled by the proposed process.

Abstract: Decorative foamed articles are prepared from foamed pellets, beads, particles, or other articles of a thermoplastic elastomer infused with a supercritical fluid in a pressurized container, then rapidly depressurized and heated either by immersion in a heated fluid that can rapidly heat the article or with infrared or microwave radiation to heat and foam the pellets, beads, particles, or other articles that are then molded into the articles. The pellets are dyed with a nonionic or anionic dye one of: (1) before being infused with the supercritical fluid, (2) during being infused with the supercritical fluid by a nonionic or anionic dye dissolved or dispersed in the supercritical fluid, which optionally comprises a polar liquid, (3) during immersion in the heated fluid, where the heated fluid contains the dye, or (4) after being foamed.

Abstract: The present invention relates, in general, to a method for manufacturing transparent braces. More particularly, the present invention relates to a method for manufacturing transparent braces in such a way that a plurality of dental molds are manufactured based on orthodontic dental data that is created on the basis of current dental data of a patient and instructions of a dentist and includes a plurality of orthodontic process steps, and then transparent substances are vacuum-pressed onto the respective dental molds.

Abstract: The problem addressed by the invention lies in providing a method for producing an inorganic substance powder highly-oriented thin film sheet with which it is possible to produce a sheet of uniform thickness while preventing the generation of impurities, improving sheet surface properties, adjusting apparent specific gravity, and the like. The method for producing a thin film sheet comprises a step for preparing a predetermined inorganic substance powder, thermoplastic resin, and auxiliary agent, a step for exposing the starting materials mixed at a predetermined mixture ratio to high shear stress while kneading, a step for feeding the kneaded starting materials to a T die-type extrusion molding device and molding a sheet, and a step for adjusting the apparent gravity as desired by stretching under predetermined conditions.

Abstract: A method for producing a cushion element for a vehicle seat, in which a component suitable for forming a three-dimensional separation zone is inserted in a tool, subsequently at least one first foamable mass is introduced into a first space of the tool. On foaming the mass, the component forms a three-dimensional separating element between a first foamed cushion region and a further space within the tool. The component is pressed against a counter-support in the tool during the forming to give a three-dimensional separating element. A suitable tool comprises an upper tool, a lower tool and a counter support for contacting a component taking on a three-dimensional shape. By introducing the three-dimensional mouldable shape into the tool and the subsequent forming thereof to give a three-dimensional separating element, complex formed regions with differing properties, in particular, differing degrees of hardness can be economically generated in a foamed cushion element.

Abstract: The present application is directed to a method of manufacturing an adhesive article. The method comprises providing a first extrudable feedstock comprising a pressure sensitive adhesive and providing a second extrudable feedstock comprising a polyolefin polymer having a density of no greater than 0.91 g/cc. The first extrudable feedstock and the second extrudable feedstock are coextruded in contact with each other to form a coextruded film. The method also comprises cooling the coextruded film.

Abstract: Method of manufacturing a container (14) from a blank (2) of thermoplastic material having a body (4) extending along a principal axis (A), which comprises: A selective heating step in which the body (4) of the blank (2) is exposed to monochromatic or pseudo-monochromatic infrared radiation, the power of which is modulated along the principal axis (A) of the body (4) in such a way that said body has alternating hot annular regions (4A, 4C, 4E, 4G, 4I), the temperature of which is far higher than the glass transition temperature (Tg) of the material, and comparatively colder annular regions (4B, 4D, 4F, 4H), the temperature of which is close to the glass transition temperature (Tg); A forming step in which a fluid under pressure is injected into the blank (2) thus heated, said step being carried out in free expansion.

Abstract: Methods for making biocompatible stiffness enhanced pliable electrically conductive filaments configured for contact with living tissue and electrical communication with such tissue. The pliability of a filament allows the distal end of the filament to remain at the original site of penetration into the tissue despite the movement of the tissue relative to its surrounding environment. To temporarily stiffen the filament, a soluble stiffness enhancing coating is disposed over the filament. The coating may be in the form of a liquid which dries to a solid state after being applied to the filament and renders the filament sufficiently rigid such that under appropriate force, the filament is capable of penetrating into dense tissue. Once in place the stiffness enhancing coating dissolves due to contact with body fluids, the filament, in the absence of such coating, returns to its initial pliability.

Abstract: Disclosed is a solid electrolyte for a dye-sensitized solar cell, which includes a three-dimensional porous thin film made of a hydrophilic polymer material, and a dye-sensitized solar cell using the same. More particularly, the present invention provides a high-efficient dye-sensitized solar cell, in which polymer nanofibers having high specific surface area are used in an electrolyte layer to effectively induce an increase in photocurrent, thereby increasing the amount of electrolyte impregnated. When the porous film prepared by the method of the present invention is used as a solid electrolyte for a dye-sensitized solar cell, a process of forming an electrolyte inlet and sealing the inlet is not required, which simplifies the entire process, compared to an existing dye-sensitized solar cell using a liquid electrolyte.

Abstract: Methods of manufacturing a medical article that include radial deformation of a polymer tube are disclosed. A medical article, such as an implantable medical device or an inflatable member, may be fabricated from a deformed tube.

Abstract: A method for performing an infrared treatment includes the steps of receiving an extruded product and feeding the extruded product to an oven including at least one lamp unit. The lamp unit includes a lamp, a reflective surface enclosing a first side of the lamp and positioned to direct radiation from the lamp, and a glass disposed between a second side of the lamp and an extruded product, wherein the glass separates the lamp and the extruded product. The method further includes the step of creating cross-linking between layers of the extruded product by directing the radiation at the extruded product. Still further, the method includes the steps of directing a first gas flow at a surface of the product and directing a second gas flow at the glass.

Abstract: A method of molding a solid article such as a syringe with zero draft or very low draft is disclosed. The method includes heating a low draft mold to expand it, then injection molding the part, followed by cooling at least part of the low draft mold element to thermally contract at least a portion of the low draft element away from the solid low draft formed surface sufficiently to release the low draft element from the low draft formed surface. Syringes and other articles formed by this method are also disclosed having and interior draft angle of 0 to 0.5 degrees, optionally at least substantially zero degrees. The syringe plunger can be selectively coated with lubricity coatings and other functional coatings to improve performance of the syringe.

Abstract: Disclosed is a method for producing a microcellular foam polypropylene thick board, by foaming a polypropylene motherboard by a flat foaming equipment, wherein the polypropylene motherboard bears a core structure and a pore canal structure in the core of the foam polypropylene motherboard, shortening a diffusion path of supercritical carbon dioxide into a polypropylene matrix, thus reducing the saturation time required for diffusion equilibrium and significantly increasing the production efficiency. Also provided is a method for preparing the foam polypropylene motherboard bearing the pore canal structure in the core, by extrusion molding, from general polypropylene as the raw material. The method described in the present invention may be used to produce the microcellular foam board with small cell size, high cell density and high thickness.

Abstract: In an embodiment, a method of processing a polymer comprises: mixing polymer and solid carbon dioxide; introducing the polymer and solid carbon dioxide mixture to a hopper of a vented extruder; plasticizing the mixture to form a polymer melt with dissolved carbon dioxide; venting carbon dioxide as a gas before the die exit; and extruding the polymer melt through a die. In an embodiment, a method of making an article comprises: introducing a polymer powder to an extruder; introducing solid carbon dioxide powder to the extruder at the hopper; plasticizing and extruding the polymer and solid carbon dioxide mixture; venting the solid carbon dioxide before the die exit; extruding the polymer melt through a die to form pellets; and injection molding the polymer pellets without solid carbon dioxide to form molded articles.

Abstract: A manufacturing method, within a modularized manufacturing environment for stabilizing a phylon article that is produced utilizing a heat press, is provided. Initially, the method includes immersing a phylon article in a first tank, with a fluid disposed therein, and withdrawing the phylon article from exposure with the fluid. Typically, the midsole is heated from its production with the heat press when it is placed into the first tank. The immersion in the first tank acts to cool the phylon article, thereby stabilizing the heated phylon. The phylon article may be next placed in a second tank, with a fluid disposed therein, and withdrawn from exposure with the fluid. The fluid of the first tank may reside at a temperature comparable to or higher than the temperature of the fluid of the second tank. Recursively exposing the heated phylon article to the fluid of the tanks incrementally decreases the volume of the article.