Abstract: Various embodiments disclosed relate to an abrasive article. The abrasive article includes a first major surface and an opposed second major surface. Each major surface contacts a peripheral side surface. A central axis extends through the first and second major surfaces. A first layer of abrasive particles is dispersed within the abrasive article according to a first predetermined pattern. Further a second layer of abrasive particles spaced apart from the first layer of abrasive particles and is dispersed within the abrasive article along a according to a second predetermined pattern. A binder material retains the first and second layers of abrasive particles in the abrasive article. A portion of the binder material is located between the first and second layers of abrasive particles. That portion of the binder material is substantially continuous.

Abstract: Magnetizable abrasive particles are described comprising ceramic particles having outer surfaces comprising a coating of unsintered polyion and magnetic particles bonded to the polyion. In favored embodiments, the magnetic particles have a magnetic saturation of at least 10, 15, 20, 25, 30, 35, 40, 45 or 50 emu/gram. In another embodiment, an abrasive article is described comprising a plurality of magnetizable abrasive particles as described herein retained in a binder material. Also described are method of making magnetizable abrasive particles and methods of making an abrasive article comprising magnetizable abrasive particles.

Abstract: A coated abrasive article maker apparatus including a first web path guiding a production tool such that it wraps a portion of the outer circumference of an abrasive particle transfer roll; a second web path for a resin coated backing guiding the resin coated backing such that it wraps a portion of the outer circumference of the abrasive particle transfer roll with the resin layer positioned facing the dispensing surface of the production tool this is positioned between the resin coated backing and the outer circumference of the abrasive particle transfer roll; and wherein abrasive particles are transferred from cavities in the production tool to the resin coated backing as the resin coated backing and the production tool traverse around the abrasive particle transfer roll.

Abstract: In some examples, an abrasive particle transfer system including a production tool including a dispensing surface with a plurality of cavities formed therein; abrasive particles removably disposed within at least some of the cavities; and a nonwoven substrate having an outer surface opposing the dispensing surface of the production tool, wherein the dispending surface of the production tool is configured to apply a compressive force to the outer surface of the nonwoven substrate to compress the nonwoven substrate from a first thickness to a second thickness, wherein, while the nonwoven substrate is compressed to the second thickness by the production tool, the abrasive particles are transferred from the plurality of cavities to the nonwoven substrate.

Abstract: According to one embodiment, a method of making an abrasive layer on a backing is disclosed. The method can comprise: providing a distribution tool having a dispensing surface with cavities, providing a backing having a first major surface, supplying magnetizable abrasive particles to the dispensing surface such that at least one of the magnetizable abrasive particles is disposed in a respective one of the cavities, applying a magnetic field to retain the magnetizable abrasive particles disposed in the cavities, aligning the backing with the dispensing surface with the first major surface facing the dispensing surface, transferring the magnetizable abrasive particles from the cavities to the backing, sequent to or simultaneous with transferring the abrasive particles, removing or changing a magnetic field so the magnetic field no longer retains the magnetizable abrasive particles in the cavities.

Abstract: According to one embodiment, a method of making an abrasive article is disclosed. The method can comprise: providing a surface; disposing magnetizable abrasive particles on the surface; and varying a magnetic field relative to the magnetizable abrasive particles to impart a non-random orientation and/or alignment to the magnetizable abrasive particles relative to the surface.

Abstract: A laterally-stretched netting comprising a patterned abrasive layer on a first major surface thereof, and methods of making.

Abstract: A structured abrasive article comprises a plurality of shaped abrasive composites disposed on and secured to a major surface of a backing. The shaped abrasive composites comprise magnetizable abrasive particles retained in an organic binder. On a respective basis, each of the magnetizable abrasive particles has a ceramic body with a magnetizable layer disposed on at least a portion thereof. Methods of making and using the structured abrasive articles are also disclosed.

Abstract: Magnetizable agglomerate abrasive particle can comprise constituent abrasive particles retained in a binder material. The magnetizable particles and the constituent abrasive particles are unassociated, and wherein the magnetizable particles have a Mohs hardness of 6 or less. Magnetizable agglomerate abrasive particles can also comprise magnetizable abrasive particles retained in a binder material, wherein each magnetizable abrasive particle comprises a respective ceramic body and a magnetizable layer disposed on at least a portion of the ceramic body. Pluralities of abrasive particles are also disclosed. Methods of making, and abrasive articles including the magnetizable agglomerate particles are also disclosed.

Abstract: A bonded abrasive wheel comprises magnetizable abrasive particles retained in an organic binder. The bonded abrasive wheel has a central portion adjacent to a central hub, an outer circumference and a rotational axis extending through the central hub. The magnetizable abrasive particles adjacent to the central hub are aligned at an average angle of less than 35 degrees with respect to the rotational axis, and the magnetizable abrasive particles adjacent to the outer circumference of the bonded abrasive wheel are aligned at an average angle that is from 35 and 90 degrees, inclusive, with respect to the rotational axis. Methods of making a bonded abrasive wheel are also disclosed.

Abstract: A bonded abrasive wheel comprises magnetizable abrasive particles retained in a first organic binder. The bonded abrasive wheel has a central portion adjacent to a central hub, an outer circumference, and a rotational axis extending through the central hub. A majority of the magnetizable abrasive particles are substantially parallel to the rotational axis. A method of making the bonded abrasive wheel is also disclosed.

Abstract: A method of making magnetizable abrasive particles includes: moistening the outer surfaces of ceramic particles with waterglass to provide moistened ceramic particles. Magnetizable particles are contacted with the moistened ceramic particles to provide powder-coated ceramic particles. The powder-coated ceramic particles are heated to at least a temperature sufficient to bond the magnetizable particles of the powder-coated ceramic particles to the respective ceramic particles thereby providing the magnetizable abrasive particles. On a respective basis, each magnetizable abrasive particle comprises a respective ceramic particle having a magnetizable particles bonded thereto.

Abstract: In some examples, an abrasive particle transfer system including a production tool comprising a dispensing surface and a back surface opposite the dispensing surface, wherein the production tool has cavities formed therein, wherein, on a respective basis, each of the cavities extends from a first opening at the dispensing surface through the production tool to a second opening at the back surface, and wherein the second opening is smaller than the first opening; abrasive particles removably disposed within at least some of the cavities such that a portion of each particle protrudes from the back surface through the second opening; and a transfer roll having an outer surface, wherein the production tool is guided along a web path such that the portion of the abrasive particles protruding from the back surface of the production tool contacts the outer surface of the abrasive particle transfer roll to displace the abrasive particles.

Abstract: A magnetizable abrasive particle comprises a ceramic body having an outer surface and a magnetizable layer disposed on a portion, but not the entirety, of the outer surface. The ceramic body comprises a platelet having two opposed major facets connected to each other by a plurality of side facets. The magnetizable layer completely covers one of the two opposed major facets, and the magnetizable layer has a magnetic dipole oriented perpendicular or parallel to the facet which it completely covers. A plurality of the magnetizable abrasive particles, and abrasive articles including them are also disclosed. Methods of making the foregoing are also disclosed.

Abstract: A functional abrasive particle comprises a ceramic body having at least one hole extending therethrough. A functional material is at least partially disposed within the hole. The functional material contains a binder and functional particles that are magnetizable, metallic, or both. Methods of making functional abrasive particles, and abrasive articles including them are also disclosed.

Abstract: A laterally-stretched netting comprising a patterned abrasive layer on a first major surface thereof, and methods of making.