Abstract: A self-sealing fastener for installation of roofing materials for creating a substantially watertight seal around fastener penetrations where roofing materials or panels are affixed to an underlying roof deck by the fasteners. Also disclosed is a method for installing the self-sealing fastener for attachment of roofing materials to an underlying roof deck with the penetrations areas or holes created by the fasteners being substantially sealed against water penetration.

Abstract: Building materials such as structural panels, beams, roof decking, and flooring panels, are packaged within a protective layer including a sublayer of a polymeric material that can be applied at the factory. The protective layer protects the underlying building materials from exposure to weather and potential damage due to handling during shipping, at a job site, and which can be left in place during construction, thus eliminating the need for temporary protective measures covering the building materials. The protective layer may have additional properties such as breathability, fire resistance, and sound absorption. The protective layer also may provide an underlayment such as for flooring and roofing.

Abstract: Non-limiting embodiments of the present disclosure relate to a method comprising: obtaining asphalt shingle waste (ASW) and performing grinding, screening, and separating steps on the ASW. In some embodiments, granules are removed from the ASW. In some embodiments, the method transforms ASW into ASW powder. In some embodiments, the ASW powder is formed into a plurality of briquettes. In some embodiments, at least one of: the ASW powder, the plurality of briquettes, or any combination thereof is fed into a mixing process that results in an ASW powder filled coating. In some embodiments, the ASW powder is formed into an adhesive composition.

Abstract: Some embodiments of the present disclosure relate to roofing systems including a substrate and adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to methods of making one or more adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to systems utilizing one or more adhesive formulations that are free of asphalt or substantially free of asphalt.

Abstract: Some embodiments of the present disclosure relate to a method comprising: obtaining a base formulation, obtaining an activator formulation, mixing the base formulation with the activator formulation, so as to result in a liquid applied roofing formulation, applying the liquid applied roofing formulation to at least one steep slope roof substrate, and solidifying the formulation, so as to form at least one coating layer on the at least one steep slope roof substrate. Some embodiments of the present disclosure relate to a liquid applied roofing formulation comprising a first part and a second part. In some embodiments, the first part comprises the base formulation and the second part comprises the activator formulation.

Abstract: Some embodiments of the present disclosure relate to roofing systems. In some embodiments, the roofing system includes a deck, a roofing material, and an underlayment configured to be positioned between the roofing material and the deck. In some embodiments, the underlayment comprises a foil layer and an adhesive layer that is attached to the foil layer and configured to be attached to the deck. Methods of manufacturing roofing systems are also disclosed.

Abstract: Some embodiments of the present disclosure relate to roofing composites. In some embodiments, the roofing composite includes a first layer having a top surface. In some embodiments, the top surface of the first layer comprises a first embossed surface portion, a second embossed surface portion, and a flat surface portion between the first and second embossed surface portions. In some embodiments, the flat surface portion is between the first and second embossed surface portions. In some embodiments, the roofing composite is configured to attach to a roof structure, such as a roof deck. Methods of forming roofing composited are also disclosed.

Abstract: Some embodiments of the present disclosure relate to roofing systems including a substrate and adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to methods of making one or more adhesive formulations that are free of asphalt or substantially free of asphalt. Some embodiments of the present disclosure relate to systems utilizing one or more adhesive formulations that are free of asphalt or substantially free of asphalt.

Abstract: A water barrier system to protect a roof surface from environmental conditions is disclosed. In one embodiment, the water barrier system includes an underlayment layer and a liquid applied coating. In use, the underlayment is coupled to the roof surface. Thereafter, the liquid coating is applied to the underlayment to form a barrier layer. The underlayment may be manufactured from a porous material so that the liquid applied coating is at least partially absorbed by the porous underlayment. In this manner, direct application of the liquid coating to the roof surface is eliminated. In one embodiment, the underlayment may be provided with a load bearing component/layer and a coating absorbing component/layer. For flat roof applications, the load bearing component/layer may be provided with increased rigidity for dimensional and installation stability.

Abstract: Building materials such as structural panels, beams, roof decking, and flooring panels, are packaged within a protective layer including a sublayer of a polymeric material that can be applied at the factory. The protective layer protects the underlying building materials from exposure to weather and potential damage due to handling during shipping, at a job site, and which can be left in place during construction, thus eliminating the need for temporary protective measures covering the building materials. The protective layer may have additional properties such as breathability, fire resistance, and sound absorption. The protective layer also may provide an underlayment such as for flooring and roofing.

Abstract: A hail resistant roofing system and method includes a roofing substrate such as a shingle or tile or membrane having an array of exposed upwardly projecting features. The features may rise to sharp points and may have side surfaces that are angled relative to the plane of the roofing substrate. The features are spaced and arranged so that a large hail stone capable of damaging the roofing substrate will always impact one or more of the exposed features. This can break up the hail stone into smaller benign pieces or can redirect the energy and direction of the hail stone so that the impact is absorbed without damage to the roofing substrate.

Abstract: Fastener systems for roofing systems are disclosed for fastening a fabric, mesh, or base sheet to a roof deck prior to application of a liquid applied roof coating. The fastening assemblies may be attached to an uncleaned or unprimed roof deck and a fabric is laid atop the fasteners. The fasteners secure the fabric using mechanical binding or chemical bonding without penetrating or dimpling the fabric.

Abstract: A roofing formulation may comprise a first part and a second part. The first part may comprise a coating material, the coating material comprising at least one acrylic latex resin, at least one functional filler, and at least one hydrophobic additive. The second part may comprise an activator formulation. The roofing formulation may be applied as a coating to a roofing substrate. A roofing system may comprise at least one roof substrate and a multi-layer coating system. The multi-layer coating system may comprise at least one top layer and at least one core layer disposed between the at least one top layer and the at least one roof substrate.

Abstract: A two component roof coating system and method includes a sufficiently porous fabric attachable to a roof deck. A first component of the two component roof coating may be applied to the fabric after it is attached to the roof. Alternatively, fabric may be pre-soaked with the first component prior to attachment. A second component of the two component roof coating may then be applied to the fabric. The first and second components react with each other to form a waterproof roof coating. The fabric can hold the components in place and prevent sagging.

Abstract: A hail resistant roofing system and method includes a roofing substrate such as a shingle or tile or membrane having an array of exposed upwardly projecting features. The features may rise to sharp points and may have side surfaces that are angled relative to the plane of the roofing substrate. The features are spaced and arranged so that a large hail stone capable of damaging the roofing substrate will always impact one or more of the exposed features. This can break up the hail stone into smaller benign pieces or can redirect the energy and direction of the hail stone so that the impact is absorbed without damage to the roofing substrate.

Abstract: A hail resistant roofing system and method includes a roofing substrate such as a shingle or tile or membrane having an array of exposed upwardly projecting features. The features may rise to sharp points and may have side surfaces that are angled relative to the plane of the roofing substrate. The features are spaced and arranged so that a large hail stone capable of damaging the roofing substrate will always impact one or more of the exposed features. This can break up the hail stone into smaller benign pieces or can redirect the energy and direction of the hail stone so that the impact is absorbed without damage to the roofing substrate.

Abstract: Water-resistant waterborne acrylic coating materials, systems and methods providing enhanced water resistance and durability are provided. Such coatings extend the service life of roofing systems that are exposed to ponding water and other extreme weather conditions. Coatings described herein exhibit superior water resistance attributes including one or more of water infiltration resistance, wet tensile strength and wet adhesion.

Abstract: Water-resistant waterborne acrylic coating materials, systems and methods providing enhanced water resistance and durability are provided. Such coatings extend the service life of roofing systems that are exposed to ponding water and other extreme weather conditions. Coatings described herein exhibit superior water resistance attributes including one or more of water infiltration resistance, wet tensile strength and wet adhesion.

Abstract: Methods and systems for imparting visual features to a liquid applied roof, such as for forming a residential roof, include using overlapping strips of underlayment, underlayment with varying densities, underlayment with raised features, and underlayment with a gridded surface among others. Visual features also can be imparted by mixing different colors of a liquid applied roofing material, embedding floating particles in a liquid applied roofing material, embedding colored flakes in a liquid applied roofing material or spraying colored flakes onto a liquid applied roof before skinning, creating texture as the liquid applied roofing material is applied, and using stencils or printing techniques to impart visual features.

Abstract: A method of forming a sloped roof can comprise obtaining a base layer comprising at least one of a permeable mesh, woven fabric, non-woven fabric, plastic, foam material or combinations thereof; applying the base layer over a roofing substrate of the sloped roof; and applying a liquid roofing material to the base layer to form a liquid applied roof.