Patents by Inventor Akinobu Kobayashi

Akinobu Kobayashi has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11926120
    Abstract: This steel sheet for hot stamping includes a base material, an Al—Si alloy plating layer in which the Al content is 75 mass % or more, the Si content is 3 mass % or more and the total of the Al content and the Si content is 95 mass % or more and a Ni plating layer in which the Ni content is more than 90 mass % in this order, the chemical composition of the base material is, by mass %, C: 0.01% or more and less than 0.70%, Si: 0.005% to 1.000%, Mn: 0.40% to 3.00%, Nb: 0.010% to 0.200%, a solid solution of Nb: 0.010% to 0.150%, sol. Al: 0.00020% to 0.50000%, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Cu: 0% to 1.00%, Ni: 0% to 1.00%, V: 0% to 1.00%, Ti: 0% to 0.150%, Mo: 0% to 1.000%, Cr: 0% to 1.000%, B: 0% to 0.0100%, Ca: 0% to 0.010%, REM: 0% to 0.300%, and a remainder: Fe and an impurity, the Al—Si alloy plating layer has a thickness of 7 to 148 ?m, and the Ni plating layer has a thickness of more than 200 nm and 2500 nm or less.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: March 12, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takayuki Harano, Yuji Sakiyama, Akinobu Kobayashi
  • Patent number: 11916243
    Abstract: A cell case of a secondary battery having a rectangular tube-shaped can body, a can bottom double seamed to a bottom end of the can body, and a can lid double seamed to a top end of the can body, in which cell case of a secondary battery, an area ratio S1 of part of the can bottom, including a portion 1 between a plane vertical to the can body a distance of 0.5 mm above a bottom end of a double seam of the can body and the can bottom and a plane vertical to the can body a distance of 1.0 mm below the bottom end of the double seam, with respect to a cross-sectional area of the can body at the bottom end of the double seam is 50% or more, and a battery module having a plurality of such cell cases are provided.
    Type: Grant
    Filed: September 7, 2021
    Date of Patent: February 27, 2024
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Takehiro Takahashi, Akinobu Kobayashi
  • Patent number: 11827994
    Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is more than 0 mass % and less than 5 mass %.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: November 28, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Akinobu Kobayashi, Takehiro Takahashi, Yasuaki Kawamura
  • Patent number: 11795560
    Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is 5 mass % or more and 30 mass % or less.
    Type: Grant
    Filed: May 29, 2020
    Date of Patent: October 24, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Akinobu Kobayashi, Takehiro Takahashi, Yasuaki Kawamura
  • Publication number: 20230275292
    Abstract: A novel battery container that can be obtained by welding plated steel sheets, has sufficient sealing ability over a long period of time, and is able to keep the base material of the plated steel sheets from being exposed and eluting into the electrolyte solution is provided. That is, a battery case comprised of a container body and a container lid, wherein the container body and the container lid are each comprised of a plated steel sheet, a joint part between the container and the container lid is comprised of a plating welded part containing a main constituent component of the plating of the plated steel sheet in 60 mass% or more and a steel sheet welded part containing the main constituent component of the plating in less than 60 mass%, and the plating welded part has a length of 0.5 µm or more and less than 1.0 mm in a joint longitudinal direction.
    Type: Application
    Filed: October 4, 2021
    Publication date: August 31, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Akinobu KOBAYASHI, Takehiro TAKAHASHI, Yasuto GOTO
  • Publication number: 20230231250
    Abstract: A cell case of a secondary battery comprised of a can body to which a can bottom is double seamed, in which cell case, it is possible to solve the problem of the drop in cooling efficiency due to the presence of a double seam when cooling such a cell case by a cooling device or using a cooling sheet, and a battery module having a plurality of such cell cases are provided. That is, a cell case of a secondary battery having a rectangular tube-shaped can body, a can bottom double seamed to a bottom end of the can body, and a can lid double seamed to a top end of the can body, in which cell case of a secondary battery, an area ratio 51 of part of the can bottom, comprised of a portion 1 between a plane vertical to the can body a distance of 0.5 mm above a bottom end of a double seam of the can body and the can bottom and a plane vertical to the can body a distance of 1.
    Type: Application
    Filed: September 7, 2021
    Publication date: July 20, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takehiro TAKAHASHI, Akinobu KOBAYASHI
  • Publication number: 20230182190
    Abstract: This hot stamping member is a hot stamping member including a base material and a plating layer provided on the base material, in which the plating layer has a Ni-rich region, an Al-rich region and an Fe-rich region in this order from a surface of the plating layer, in a region from the surface of the plating layer to a 100 nm position in the thickness direction from the surface of the plating layer, Ni and Fe satisfy predetermined contents, in a region from the 100 nm position in the thickness direction from the surface of the plating layer to a 500 nm position in the thickness direction from the surface of the plating layer, Ni and Fe satisfy predetermined contents, and, in a region from the 500 nm position in the thickness direction from the surface of the plating layer to a 1000 nm position in the thickness direction from the surface of the plating layer, Ni and Fe satisfy predetermined contents.
    Type: Application
    Filed: May 13, 2021
    Publication date: June 15, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Akinobu KOBAYASHI, Yuji SAKIYAMA, Takayuki HARANO
  • Publication number: 20230093517
    Abstract: This steel sheet for hot stamping includes a base material, an Al-Si alloy plating layer in which the Al content is 75 mass% or more, the Si content is 3 mass% or more and the total of the Al content and the Si content is 95 mass% or more and a Ni plating layer in which the Ni content is more than 90 mass% in this order, the chemical composition of the base material is, by mass%, C: 0.01% or more and less than 0.70%, Si: 0.005% to 1.000%, Mn: 0.40% to 3.00%, Nb: 0.010% to 0.200%, a solid solution of Nb: 0.010% to 0.150%, sol. A1: 0.00020% to 0.50000%, P: 0.100% or less, S: 0.1000% or less, N: 0.0100% or less, Cu: 0% to 1.00%, Ni: 0% to 1.00%, V: 0% to 1.00%, Ti: 0% to 0.150%, Mo: 0% to 1.000%, Cr: 0% to 1.000%, B: 0% to 0.0100%, Ca: 0% to 0.010%. REM: 0% to 0.300%, and a remainder: Fe and an impurity, the Al-Si alloy plating layer has a thickness of 7 to 148 µm, and the Ni plating layer has a thickness of more than 200 nm and 2500 nm or less.
    Type: Application
    Filed: May 13, 2021
    Publication date: March 23, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takayuki HARANO, Yuji SAKIYAMA, Akinobu KOBAYASHI
  • Publication number: 20230078655
    Abstract: This steel sheet for hot stamping includes a base material, an Al—Si alloy plating layer in which the Al content is 75 mass % or more, the Si content is 3 mass % or more and the total of the Al content and the Si content is 95 mass % or more, an Al oxide coating having a thickness of 0 to 20 nm and a Ni plating layer in which the Ni content is more than 90 mass % in this order, the base material has a predetermined chemical composition, the Al—Si alloy plating layer has a thickness of 7 to 148 ?m, and the Ni plating layer has a thickness of more than 200 nm and 2500 nm or less.
    Type: Application
    Filed: May 13, 2021
    Publication date: March 16, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yuji SAKIYAMA, Akinobu KOBAYASHI, Takayuki HARANO
  • Publication number: 20230082468
    Abstract: According to one aspect of the present invention, there is provided a T-joint including a first steel sheet, a second steel sheet, and a fillet welded part, in which the sheet thickness of the second steel sheet is 6.0 mm or less, the second steel sheet is stood on a first surface of the first steel sheet, the fillet welded part joins the first surface of the first steel sheet and a first surface of the second steel sheet to each other, at least one of the first surface of the first steel sheet or the first surface of the second steel sheet includes a zinc-based plating, an abutting end portion of the second steel sheet on a second surface side of the second steel sheet has an inclined surface, and in a cross section taken along a sheet thickness direction of the first steel sheet and a sheet thickness direction of the second steel sheet, the inclined surface forms an acute angle with respect to the first surface of the first steel sheet.
    Type: Application
    Filed: December 16, 2020
    Publication date: March 16, 2023
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Yoshinari ISHIDA, Akinobu KOBAYASHI, Takashi YASUTOMI
  • Publication number: 20220336935
    Abstract: [Problem] To provide a battery cell case with a novel configuration in which the periphery of an opening in a surface which serves as an outer surface of a case lid having the opening is not resin laminated. [Solution] A battery cell case in which a case body and a case lid are joined by seaming or welding, wherein: the case body is made of a resin laminated steel sheet on a surface which serves as the inner surface of the case body; the resin laminate is made of a film of which a polyolefinic resin is the main ingredient; the case lid is made of a metal sheet; the case lid has an opening for releasing a gas generated by electrolyte injection or preliminary charging; and a range of at least 2 mm from the periphery of the opening in the surface which serves as the outer surface of the lid case is not resin laminated.
    Type: Application
    Filed: October 1, 2020
    Publication date: October 20, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takehiro TAKAHASHI, Akinobu KOBAYASHI
  • Publication number: 20220250177
    Abstract: There is provided a cutting method for cutting a workpiece using a cutting tool comprising a die and a punch, including: arranging the workpiece between the die and the punch, and in a state in which a wedge-shaped first cutting part of the die and a wedge-shaped second cutting part of the punch are opposed, pushing the punch relatively to the die side to cut the workpiece; wherein: a front end angle ?1 of the first cutting part and a front end angle ?2 of the second cutting part are each 100 or more and 1200 or less, and a front end radius R1 of the first cutting part and a front end radius R2 of the second cutting part are each 0.5% or more and 35.0% or less of a sheet thickness.
    Type: Application
    Filed: January 9, 2020
    Publication date: August 11, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Takashi YASUTOMI, Akinobu KOBAYASHI
  • Publication number: 20220213607
    Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a. ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is more than 0 mass % and less than 5 mass %.
    Type: Application
    Filed: May 29, 2020
    Publication date: July 7, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Akinobu KOBAYASHI, Takehiro TAKAHASHI, Yasuaki KAWAMURA
  • Publication number: 20220216548
    Abstract: A battery case and method of production of the same realizing smaller size, higher mountability, longer service life, and lower cost than in the past, that is, a battery case comprising a container body and a container cover, in which battery case, one or both of the container body and the container cover are made from a laminated steel sheet comprised of a plated steel sheet on which a film having a polyolefin-based resin as a main constituent is laminated, a joined part of the container body and the container cover has a welded part of the plated steel sheet, a melt bonded part of the film, and a gap part between the welded part and the melt bonded part, where a length of gap part/thickness of plated steel sheet ?10.0 and a length of gap part/length of joined part <0.50, and at least part of the inside surface of the battery case is covered by the film, and a method of production of the same.
    Type: Application
    Filed: June 10, 2020
    Publication date: July 7, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Akinobu KOBAYASHI, Koichi NOSE, Yasuto GOTO, Takehiro TAKAHASHI, Tatsuo NAGATA, Masaharu IBARAGI
  • Publication number: 20220213609
    Abstract: The present invention relates to a hot stamped body comprising a steel sheet and a plating layer formed on at least one surface of the steel sheet, wherein the plating layer is comprised of a ZnO region present on a surface side of the plating layer and having an oxygen concentration of 10 mass % or more and an Ni—Fe—Zn alloy region present on a steel sheet side of the plating layer and having an oxygen concentration of less than 10 mass %, and an average concentration of a total of Fe, Mn and Si in the ZnO region is 5 mass % or more and 30 mass % or less.
    Type: Application
    Filed: May 29, 2020
    Publication date: July 7, 2022
    Applicant: NIPPON STEEL CORPORATION
    Inventors: Akinobu KOBAYASHI, Takehiro TAKAHASHI, Yasuaki KAWAMURA
  • Patent number: 10563296
    Abstract: The invention provides a coated steel including a steel, a coated metal layer coated on a surface of the steel, and an interfacial alloy layer formed at the boundary between the steel and the coated metal layer, in which the coated metal layer has a predetermined composition and structure, and in which the thickness of the coated metal layer is 0.1 ?m or more, and the thickness of the interfacial alloy layer is 500 nm or less.
    Type: Grant
    Filed: September 29, 2016
    Date of Patent: February 18, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Akinobu Kobayashi, Kohei Tokuda, Nobuyuki Shimoda, Yasuto Goto, Kenichiro Matsumura
  • Patent number: 10538852
    Abstract: A plated steel sheet including an alloy plating layer formed on a surface of the steel sheet consisting of, in mass %, Cr: 5 to 91%, Fe: 0.5 to 10%, and the balance: Ni and unavoidable impurities, the Ni concentration gradually decreases from an outermost surface of the alloy plating layer to a side of the steel sheet, Ni/Cr>1 in an area extending 300 nm or more from the outermost surface of the alloy plating layer, the Fe concentration in the alloy plating layer gradually decreases from the side of the steel sheet to the outermost surface, the Fe concentration in the outermost surface 0.5% or less, the total thickness of an alloy layer formed in the alloy plating layer and containing Cr and Fe is 500 to 2000 nm, and the total amount of the alloy plating layer deposited to the steel sheet is 4.5 to 55.5 g/m2.
    Type: Grant
    Filed: April 13, 2016
    Date of Patent: January 21, 2020
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Akinobu Kobayashi, Yasuto Goto, Takashi Futaba, Kenichiro Matsumura
  • Publication number: 20180237900
    Abstract: The invention provides a coated steel including a steel, a coated metal layer coated on a surface of the steel, and an interfacial alloy layer formed at the boundary between the steel and the coated metal layer, in which the composition of the coated metal layer includes in terms of % by mass Zn from 20 to 83%, and Al from 2.5 to 46.5% as well as Mg and impurities as the balance, in which the Mg content is 10% or more, in which the structure of the coated metal layer includes a quasicrystalline phase, a MgZn2 phase, and a balance structure, in which the area fraction of the quasicrystalline phase is from 30 to 60%, and not less than 90 number-% of the quasicrystalline phases are a quasicrystalline phase having a particle diameter in the major axis direction of from 0.05 to 1.0 ?m, and in which the thickness of the coated metal layer is 0.1 ?m or more, and the thickness of the interfacial alloy layer is 500 nm or less.
    Type: Application
    Filed: September 29, 2016
    Publication date: August 23, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Akinobu KOBAYASHI, Kohei TOKUDA, Nobuyuki SHIMODA, Yasuto GOTO, Kenichiro MATSUMURA
  • Publication number: 20180073157
    Abstract: [Object] To provide a plated steel sheet excellent in heat resistance and productivity and a method for producing the same. [Solution] According to an aspect of the present invention, there is provided a plated steel sheet including: a steel sheet; and an alloy plating layer formed on a surface of the steel sheet, in which the alloy plating layer consists of, in mass %, Cr: 5 to 91%, Fe: 0.5 to 10%, and the balance: Ni and unavoidable impurities, the Ni concentration in the alloy plating layer gradually decreases from an outermost surface of the alloy plating layer to a side of the steel sheet, the ratio of the Ni concentration to the Cr concentration is Ni/Cr>1 in an area extending 300 nm or more from the outermost surface of the alloy plating layer, the Fe concentration in the alloy plating layer gradually decreases from the side of the steel sheet to the outermost surface of the alloy plating layer, the Fe concentration in the outermost surface of the alloy plating layer is 0.
    Type: Application
    Filed: April 13, 2016
    Publication date: March 15, 2018
    Applicant: NIPPON STEEL & SUMITOMO METAL CORPORATION
    Inventors: Akinobu KOBAYASHI, Yasuto GOTO, Takashi FUTABA, Kenichiro MATSUMURA
  • Publication number: 20160193756
    Abstract: There are provided a microstructural material allowing a concavo-convex pattern of a mold to be imprinted thereon by hardening a pattern formative layer through an unprecedented method, and a fabrication method thereof. A PTFE dispersion liquid is used in a pattern formative layer 2a forming an imprint section 2, thereby allowing such pattern formative layer 2a formed on a concavo-convex pattern of a mold 5 to be hardened when irradiated with an ionizing radiation. Accordingly, the fabrication method of a microstructural material 1 of the present invention employs an imprinting method allowing the pattern formative layer 2a to be hardened through an ionizing radiation R, which is completely different from a thermal imprinting and an optical imprinting. That is, the pattern formative layer 2a can be hardened, and the concavo-convex pattern of the mold 5 can thus be imprinted thereon, through an unprecedented method.
    Type: Application
    Filed: March 17, 2016
    Publication date: July 7, 2016
    Applicant: DAIKIN INDUSTRIES, LTD.
    Inventors: Akihiro OSHIMA, Seiichi TAGAWA, Masakazu WASHIO, Tomoko OYAMA, Tomohiro TAKAHASHI, Satoshi OKUBO, Akinobu KOBAYASHI, Naotsugu NAGASAWA, Mitsumasa TAGUCHI