Patents by Inventor Alexander N Lerner

Alexander N Lerner has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20150170955
    Abstract: Methods of and apparatuses for dicing semiconductor wafers, each wafer having a plurality of integrated circuits, are described. In an example, a shadow ring assembly for a plasma processing chamber includes a shadow ring having an annular body and an inner opening. The shadow ring assembly further includes a cooling channel disposed in the annular body for cooling fluid transport. The cooling channel is coupled to a pair of supply/return openings at a surface of the annular body.
    Type: Application
    Filed: December 17, 2013
    Publication date: June 18, 2015
    Applicant: Applied Materials, Inc.
    Inventors: Alan Hiroshi Ouye, Alexander N. Lerner
  • Publication number: 20150050118
    Abstract: Methods and apparatus for rapid thermal processing of a planar substrate including axially aligning the substrate with a substrate support or with an empirically determined position are described. The methods and apparatus include a sensor system that determines the relative orientations of the substrate and the substrate support.
    Type: Application
    Filed: October 31, 2014
    Publication date: February 19, 2015
    Inventors: Khurshed Sorabji, Joseph M. Ranish, Wolfgang Aderhold, Aaron M. Hunter, Blake R. Koelmel, Alexander N. Lerner, Nir Merry
  • Patent number: 8900889
    Abstract: Methods and apparatus for rapid thermal processing of a planar substrate including axially aligning the substrate with a substrate support or with an empirically determined position are described. The methods and apparatus include a sensor system that determines the relative orientations of the substrate and the substrate support.
    Type: Grant
    Filed: October 19, 2012
    Date of Patent: December 2, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Khurshed Sorabji, Joseph M. Ranish, Wolfgang Aderhold, Aaron M. Hunter, Blake R. Koelmel, Alexander N. Lerner, Nir Merry
  • Patent number: 8888916
    Abstract: Embodiments of the present invention provide apparatus and method for improving gas distribution during thermal processing. One embodiment of the present invention provides an apparatus for processing a substrate comprising a chamber body defining a processing volume, a substrate support disposed in the processing volume, wherein the substrate support is configured to support and rotate the substrate, a gas inlet assembly coupled to an inlet of the chamber body and configured to provide a first gas flow to the processing volume, and an exhaust assembly coupled to an outlet of the chamber body, wherein the gas inlet assembly and the exhaust assembly are disposed on opposite sides of the chamber body, and the exhaust assembly defines an exhaust volume configured to extend the processing volume.
    Type: Grant
    Filed: November 22, 2013
    Date of Patent: November 18, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Ming-Kuei (Michael) Tseng, Norman L. Tam, Yoshitaka Yokota, Agus S. Tjandra, Robert Navasca, Mehran Behdjat, Sundar Ramamurthy, Kedarnath Sangam, Alexander N. Lerner
  • Publication number: 20140199786
    Abstract: In one embodiment, a substrate processing apparatus includes a chamber having an interior volume with an upper portion and a lower portion, a cooling source disposed in the upper portion of the interior volume, a heating source opposing the cooling source, a magnetically movable substrate support that moves between the upper portion and the lower the portion, and a plurality of sensors coupled to the chamber to detect the position of the substrate support relative to the heating source and the cooling source
    Type: Application
    Filed: February 25, 2014
    Publication date: July 17, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Khurshed SORABJI, Alexander N. LERNER
  • Patent number: 8698048
    Abstract: A vacuum chuck and a process chamber equipped with the same are provided. The vacuum chuck assembly comprises a support body, a plurality of protrusions, a plurality of channels, at least one support member supporting the support body, at least one resilient member coupled with the support member, a hollow shaft supporting the support body, at least one electrical connector disposed through the hollow shaft, and an air-cooling apparatus. The support body has a support surface for holding a substrate (such as a wafer) thereon. The protrusions are formed on and project from the support surface for creating a gap between the substrate and the support surface. The channels are formed on the support surface for generating reduced pressure in the gap. The air-cooling apparatus is used for providing air cooling in the vicinity of the electrical connector.
    Type: Grant
    Filed: April 26, 2012
    Date of Patent: April 15, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Alexander N. Lerner, Blake Koelmel, Mehran Behdjat
  • Publication number: 20140079376
    Abstract: Embodiments of the present invention provide apparatus and method for improving gas distribution during thermal processing. One embodiment of the present invention provides an apparatus for processing a substrate comprising a chamber body defining a processing volume, a substrate support disposed in the processing volume, wherein the substrate support is configured to support and rotate the substrate, a gas inlet assembly coupled to an inlet of the chamber body and configured to provide a first gas flow to the processing volume, and an exhaust assembly coupled to an outlet of the chamber body, wherein the gas inlet assembly and the exhaust assembly are disposed on opposite sides of the chamber body, and the exhaust assembly defines an exhaust volume configured to extend the processing volume.
    Type: Application
    Filed: November 22, 2013
    Publication date: March 20, 2014
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Ming-Kuei (Michael) TSENG, Norman L. TAM, Yoshitaka YOKOTA, Agus S. TJANDRA, Robert NAVASCA, Mehran BEHDJAT, Sundar RAMAMURTHY, Kedarnath SANGAM, Alexander N. LERNER
  • Patent number: 8658947
    Abstract: A method and apparatus for thermally processing a substrate is provided. In one embodiment, a method for thermally treating a substrate is provided. The method includes transferring a substrate at a first temperature to a substrate support in a chamber, the chamber having a heating source and a cooling source disposed in opposing portions of the chamber, heating the substrate to a second temperature during a first time period while the substrate is disposed on the substrate support, heating the substrate to a third temperature during a second time period while the substrate is disposed on the substrate support, and cooling the substrate in the chamber to a fourth temperature that is substantially equal to the second temperature during the second time period.
    Type: Grant
    Filed: June 29, 2012
    Date of Patent: February 25, 2014
    Assignee: Applied Materials, Inc.
    Inventors: Khurshed Sorabji, Alexander N. Lerner
  • Patent number: 8608853
    Abstract: Embodiments of the present invention provide apparatus and method for improving gas distribution during thermal processing. One embodiment of the present invention provides an apparatus for processing a substrate comprising a chamber body defining a processing volume, a substrate support disposed in the processing volume, wherein the substrate support is configured to support and rotate the substrate, a gas inlet assembly coupled to an inlet of the chamber body and configured to provide a first gas flow to the processing volume, and an exhaust assembly coupled to an outlet of the chamber body, wherein the gas inlet assembly and the exhaust assembly are disposed on opposite sides of the chamber body, and the exhaust assembly defines an exhaust volume configured to extend the processing volume.
    Type: Grant
    Filed: November 15, 2011
    Date of Patent: December 17, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Ming-Kuei (Michael) Tseng, Norman Tam, Yoshitaka Yokota, Agus Tjandra, Robert Navasca, Mehran Behdjat, Sundar Ramamurthy, Kedarnath Sangam, Alexander N. Lerner
  • Patent number: 8490660
    Abstract: An apparatus and method for supporting, positioning and rotating a substrate are provided. In one embodiment, a support assembly for supporting a substrate includes an upper base plate and a lower base plate. The substrate is floated on a thin layer of air over the upper base plate. A positioning assembly includes a plurality of air bearing edge rollers or air flow pockets used to position the substrate in a desired orientation inside above the upper base plate. A plurality of slanted apertures or air flow pockets are configured in the upper base plate for flowing gas therethrough to rotate the substrate to ensure uniform heating during processing.
    Type: Grant
    Filed: November 11, 2011
    Date of Patent: July 23, 2013
    Assignee: Applied Materials, Inc.
    Inventors: Blake Koelmel, Alexander N. Lerner, Joseph M. Ranish, Kedarnath Sangam, Khurshed Sorabji
  • Publication number: 20130043235
    Abstract: Methods and apparatus for rapid thermal processing of a planar substrate including axially aligning the substrate with a substrate support or with an empirically determined position are described. The methods and apparatus include a sensor system that determines the relative orientations of the substrate and the substrate support.
    Type: Application
    Filed: October 19, 2012
    Publication date: February 21, 2013
    Inventors: Khurshed Sorabji, Joseph M. Ranish, Wolfgang Aderhold, Aaron M. Hunter, Blake R. Koelmel, Alexander N. Lerner, Nir Merry
  • Patent number: 8314371
    Abstract: Methods and apparatus for rapid thermal processing of a planar substrate including axially aligning the substrate with a substrate support or with an empirically determined position are described. The methods and apparatus include a sensor system that determines the relative orientations of the substrate and the substrate support.
    Type: Grant
    Filed: November 4, 2009
    Date of Patent: November 20, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Khurshed Sorabji, Joseph M. Ranish, Wolfgang Aderhold, Aaron M. Hunter, Blake R. Koelmel, Alexander N. Lerner, Nir Merry
  • Patent number: 8309475
    Abstract: Embodiments of the invention contemplate a method, apparatus and system that are used to support and position a substrate on a surface that is at a different temperature than the initial, or incoming, substrate temperature. Embodiments of the invention may also include a method of controlling the transfer of heat between a substrate and substrate support positioned in a processing chamber. The apparatus and methods described herein generally may also provide an inexpensive and simple way of accurately positioning a substrate on a substrate support that is positioned in a semiconductor processing chamber. Substrate processing chambers that can benefit from the various embodiments described herein include, but are not limited to RTP, CVD, PVD, ALD, plasma etching, and/or laser annealing chambers.
    Type: Grant
    Filed: January 4, 2012
    Date of Patent: November 13, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Blake Koelmel, Abhilash J. Mayur, Kai Ma, Alexander N. Lerner
  • Publication number: 20120270166
    Abstract: A method and apparatus for thermally processing a substrate is provided. In one embodiment, a method for thermally treating a substrate is provided. The method includes transferring a substrate at a first temperature to a substrate support in a chamber, the chamber having a heating source and a cooling source disposed in opposing portions of the chamber, heating the substrate to a second temperature during a first time period while the substrate is disposed on the substrate support, heating the substrate to a third temperature during a second time period while the substrate is disposed on the substrate support, and cooling the substrate in the chamber to a fourth temperature that is substantially equal to the second temperature during the second time period.
    Type: Application
    Filed: June 29, 2012
    Publication date: October 25, 2012
    Applicant: Applied Materials, Inc.
    Inventors: KHURSHED SORABJI, Alexander N. Lerner
  • Patent number: 8256754
    Abstract: A lift pin is provided for manipulating a substrate above a support surface of a substrate support and uniformly transferring heat from the substrate support to the substrate. The lift pin includes a pin shaft. The pin shaft includes a cross-section having at least three equal edges and round corners configured alternatively. A pin head is an end portion of the pin shaft, wherein the pin head has a convex support surface larger than the cross-section of the pin shaft. A flat portion is disposed on a central area of the convex support surface for directly contacting the substrate.
    Type: Grant
    Filed: December 12, 2007
    Date of Patent: September 4, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Alexander N. Lerner, Mehran Behdjat, Paula Valdivia
  • Publication number: 20120205878
    Abstract: A vacuum chuck and a process chamber equipped with the same are provided. The vacuum chuck assembly comprises a support body, a plurality of protrusions, a plurality of channels, at least one support member supporting the support body, at least one resilient member coupled with the support member, a hollow shaft supporting the support body, at least one electrical connector disposed through the hollow shaft, and an air-cooling apparatus. The support body has a support surface for holding a substrate (such as a wafer) thereon. The protrusions are formed on and project from the support surface for creating a gap between the substrate and the support surface. The channels are formed on the support surface for generating reduced pressure in the gap. The air-cooling apparatus is used for providing air cooling in the vicinity of the electrical connector.
    Type: Application
    Filed: April 26, 2012
    Publication date: August 16, 2012
    Inventors: Alexander N. Lerner, Blake Koelmel, Mehran Behdjat
  • Patent number: 8227729
    Abstract: A method and apparatus for thermally processing a substrate is provided. In one embodiment, a method for thermally treating a substrate is provided. The method includes transferring a substrate to a chamber at a first temperature, the chamber having a heating source and a cooling source disposed in opposing portions of the chamber, heating the substrate in the chamber during a first time period to a second temperature, heating the substrate in the chamber to a third temperature during a second time period, and cooling the substrate in the chamber to a fourth temperature that is substantially equal to the second temperature during the second time period, wherein the second time period is about 2 seconds or less.
    Type: Grant
    Filed: September 21, 2010
    Date of Patent: July 24, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Khurshed Sorabji, Alexander N. Lerner
  • Patent number: 8198567
    Abstract: A vacuum chuck and a process chamber equipped with the same are provided. The vacuum chuck assembly comprises a support body, a plurality of protrusions, a plurality of channels, at least one support member supporting the support body, at least one resilient member coupled with the support member, a hollow shaft supporting the support body, at least one electrical connector disposed through the hollow shaft, and an air-cooling apparatus. The support body has a support surface for holding a substrate (such as a wafer) thereon. The protrusions are formed on and project from the support surface for creating a gap between the substrate and the support surface. The channels are formed on the support surface for generating reduced pressure in the gap. The air-cooling apparatus is used for providing air cooling in the vicinity of the electrical connector.
    Type: Grant
    Filed: January 15, 2008
    Date of Patent: June 12, 2012
    Assignee: Applied Materials, Inc.
    Inventors: Alexander N. Lerner, Blake Koelmel, Mehran Behdjat
  • Publication number: 20120122253
    Abstract: Embodiments of the invention contemplate a method, apparatus and system that are used to support and position a substrate on a surface that is at a different temperature than the initial, or incoming, substrate temperature. Embodiments of the invention may also include a method of controlling the transfer of heat between a substrate and substrate support positioned in a processing chamber. The apparatus and methods described herein generally may also provide an inexpensive and simple way of accurately positioning a substrate on a substrate support that is positioned in a semiconductor processing chamber. Substrate processing chambers that can benefit from the various embodiments described herein include, but are not limited to RTP, CVD, PVD, ALD, plasma etching, and/or laser annealing chambers.
    Type: Application
    Filed: January 4, 2012
    Publication date: May 17, 2012
    Applicant: APPLIED MATERIALS, INC.
    Inventors: Blake Koelmel, Abhilash J. Mayur, Kai Ma, Alexander N. Lerner
  • Publication number: 20120070136
    Abstract: The present invention generally relates to methods and apparatus for processing substrates. Embodiments of the invention include apparatuses for processing a substrate comprising a ceramic reflector plate, which may be optically transparent. The reflector plate may include a reflective coating and be part of a reflector plate assembly in which the reflector plate is assembled to a baseplate.
    Type: Application
    Filed: July 18, 2011
    Publication date: March 22, 2012
    Applicant: Applied Materials, Inc.
    Inventors: Blake R. Koelmel, Aaron M. Hunter, Alexander N. Lerner