Abstract: Foam pellets comprising a thermoplastic vulcanizate (TPV) and thermo-expandable microspheres, the foam pellet having a specific gravity of 0.2 to 1.0 and the TPV being composed of an at least partially vulcanized rubber component and a thermoplastic component. The foam pellets may be subsequently processed to form various foam articles without the need to include a foaming agent during processing.

Abstract: In an embodiment, a flexible pipe is provided. The flexible pipe includes a polymeric inner sheath that includes a thermoplastic vulcanizate (TPV) composition, the TPV composition comprising: a rubber and a thermoplastic olefin, wherein a concentration of the rubber is from 20 wt % to 90 wt % based on a combined weight of the rubber and the thermoplastic olefin, and a concentration of the thermoplastic olefin is from 10 wt % to 80 wt % based on the combined weight of the rubber and the thermoplastic olefin; and wherein the TPV composition has at least one of an air permeability of less than 30 barrers at 23° C. and a CO2 permeability of less than 40 barrers at 23° C. In another embodiment, a thermoplastic umbilical hose is provided. In another embodiment, a pipe structure is provided.

Abstract: A flexible conduit used for transportation of hydrocarbon fluids for off-shore and on-shore oil and gas applications includes an inner pressure sheath, at least one reinforcing layer at least partially disposed around the pressure sheath, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the inner pressure sheath, outer protective sheath, and the thermally insulating layer is manufactured using a thermoplastic blend (TPB) composition. The TPB compositions disclosed herein are useful for the formation of at least one polymer layer of the thermoplastic umbilical hoses used for transportation of hydrocarbon fluids.

Abstract: This invention relates to a thermoplastic vulcanizate having excellent elongation comprising an isotactic polypropylene matrix phase in which a cross-linked ethylene-propylene-diene terpolymer (EPDM) is dispersed, the vulcanizate comprising the reaction product of: a) 35 to 55 wt % of an ethylene-propylene-diene terpolymer (EPDM); b) 10 to 40 wt % of isotactic polypropylene (iPP); c) 0.5 to 25 wt % of a propylene-ethylene-diene terpolymer (PEDM) compatibilizer, said compatibilizer having a heat of fusion of less than 2 J/g; and d) 0.015 to 0.03 wt % of curatives; wherein the percentages of components (a) to (d) are based on the total weight of the mixture.

Abstract: Embodiments of the present disclosure generally relate to crosslinked TPE or TPV compositions, flexible pipes containing crosslinked TPE or TPV compositions, and methods for forming crosslinked elastomer polymer compositions and flexible pipes. In an embodiment, a flexible pipe includes a plurality of layers, where at least one layer includes a composition including: at least one polar elastomer, and a polymer having a crystallinity of about 20% or greater. In an embodiment, a pipe includes an inner sheath, an outer sheath, a first armor layer, and a second armor layer, where at least one of the inner sheath and the outer sheath comprises a crosslinked TPE or TPV composition that is the reaction product of an elastomer having a polarity of about 90° or less, a polymer having a crystallinity of about 20% or greater, and a crosslinking agent.

Abstract: Polyethylene compositions, having a density from about 0.900 g/cm3 to about 0.950 g/cm3, a MI (I2, 190° C., 2.16 kg) from about 0.1 g/10 min to about 10 g/10 min, an MIR (I21/I2) from about 25 to about 80, an Mz greater than or equal to about 150,000 g/mol, and either an Mz/Mn ratio greater than or equal to about 8.0, an Mz/Mw ratio greater than or equal to about 2.4, or an (I2*Mz/Mn) from about 3 to about 100, are provided. The polyethylene compositions are useful in wire and cable, tape, and filament applications. Methods for producing the same are also provided.

Abstract: In an embodiment, a thermoplastic vulcanizate (TPV) composition is provided. The TPV composition includes a thermoplastic polyolefin; and an ethylene based copolymer rubber, wherein the ethylene based copolymer rubber has: a Mw of from 500,000 g/mol to 3,000,000 g/mol, a Mw/Mn of 4.0 or lower, and a g?vis of 0.90 or greater. In another embodiment, a TPV composition includes a thermoplastic phase and an ethylene-propylene-diene terpolymer, wherein the thermoplastic vulcanizate composition has: a hardness of from 20 Shore A to 60 Shore D; and a stress relaxation slope of ?1 to ?5 (1/min) as measured by an Elastocon stress relaxation instrument.

Abstract: A conduit, particularly flexible conduit comprises an inner tubular housing, at least one reinforcing layer at least partially disposed around the inner housing, an outer protective sheath at least partially disposed around the at least one reinforcing layer, and optionally a thermally insulating layer disposed between the at least one reinforcing layer and the outer protective sheath. At least one of the outer protective sheath and the thermally insulating layer comprises a thermoplastic vulcanizate composition.

Abstract: Provided herein are polyethylene compositions suitable in the fabrication of PE-RT pipes for use in cold and hot water plumbing in accordance with ISO 22391-2, and processes for making the same.

Abstract: A bimodal polyethylene is provided. The bimodal polyethylene may include a high molecular weight portion having a weight average molecular weight (Mw) of 100,000 g/mol to 1,000,000 g/mol and a low molecular weight portion having a Mw of 10,000 g/mol to 80,000 g/mol. Polymer extrudates, such as cable-coatings and/or wire-coatings and films, including the bimodal polyethylene as well as methods of making the polymer extrudates are also provided.

Abstract: This invention relates to ethylene polymers obtained using a catalyst system comprising fluorided silica, alkylalumoxane activator and at least two metallocene catalyst compounds (a bridged monocyclopentadienyl group 4 transition metal compound and a biscyclopentadientyl group 4 transition metal compound), where the fluorided support has not been calcined at a temperature of 400° C. or more, and is preferably produced using a wet mixing method, such as an aqueous method. The ethylene polymers have: 1) at least 50 mol % ethylene; 2) a reversed comonomer index, mol %, (RCI,m) of 85 or more; 3) a Comonomer Distribution Ratio-2 (CDR-2,m) of the percent comonomer at the z average molecular weight divided by the percent comonomer at the weight average molecular weight plus the number average molecular weight divided by 2 ([% comonomer at Mz]/[% comonomer at ((Mw+Mn)/2)] as determined by GPC of 2.3 or more; and 4) a density of 0.91 g/cc or more.

Abstract: The present invention relates to modified high density polyethylene, foamable compositions and foam or foamed articles made therefrom. The invention also relates to processes to make the same.

Abstract: This invention relates to new multimodal and/or broad molecular weight high density polyethylene polymers. The polymers may be made in a single reactor, preferably a gas phase reactor using a dual catalyst system comprising a pyridyldiamido transition metal compound, a metallocene compound, a support, and optionally an activator.

Abstract: This invention relates to a catalyst system including the reaction product of a support (such as a fluorided silica support that preferably has not been calcined at a temperature of 400° C. or more), an activator and at least two different transition metal catalyst compounds; methods of making such catalyst systems, polymerization processes using such catalyst systems and polymers made therefrom.

Abstract: An atactic polypropylene comb-block polyolefin comprising two blocks including a polyolefin backbone and atactic polypropylene combs pendant to the backbone having a weight average molecular weight of at least 8000 g/mole and a crystallinity of less than 20%, where the atactic polypropylene comb-block polyolefin has comb number of at least 2. The atactic polypropylene comb-block polyolefin is made by contacting at a temperature within a range from 20 to 70° C. propylene with a first metallocene precursor to form vinyl-terminated atactic polypropylene to form vinyl-terminated atactic polypropylene, then contacting at a temperature within a range from 40 to 150° C. the vinyl-terminated atactic polypropylene with ethylene, propylene, or both and a second metallocene precursor to form the backbone.

Abstract: This invention relates to polypropylene fibers and fabrics containing polypropylene fibers, the fibers comprising propylene polymers comprising at least 50 mol % propylene, said polymers having: a) a melt flow rate (MFR, ASTM 1238, 230° C., 2.16 kg) of about 10 dg/min to about 25 dg/min; b) a dimensionless Stress Ratio/Loss Tangent Index R2 [defined by Eq. (8)] at 190° C. from about 1.5 to about 30; c) an onset temperature of crystallization under flow, Tc,rheol, (as determined by SAOS rheology, 190° C., 1° C./min, where said polymer has 0 wt % nucleating agent present), of at least about 123° C.; d) an average meso run length determined by 13C NMR of at least about 55 or higher; and e) optionally, a loss tangent, tan ?, [defined by Eq. (2)] at an angular frequency of 0.1 rad/s at 190° C. from about 14 to about 70.

Abstract: This invention relates to ethylene polymers obtained using a catalyst system comprising fluorided silica, alkylalumoxane activator and at least two metallocene catalyst compounds (a bridged monocyclopentadienyl group 4 transition metal compound and a biscyclopentadientyl group 4 transition metal compound), where the fluorided support has not been calcined at a temperature of 400° C. or more, and is preferably produced using a wet mixing method, such as an aqueous method. The ethylene polymers have: 1) at least 50 mol % ethylene; 2) a reversed comonomer index, mol %, (RCI,m) of 85 or more; 3) a Comonomer Distribution Ratio-2 (CDR-2,m) of the percent comonomer at the z average molecular weight divided by the percent comonomer at the weight average molecular weight plus the number average molecular weight divided by 2 ([% comonomer at Mz]/[% comonomer at ((Mw+Mn)/2)] as determined by GPC of 2.3 or more; and 4) a density of 0.91 g/cc or more.

Abstract: This invention relates to new multimodal and/or broad molecular weight high density polyethylene polymers. The polymers may be made in a single reactor, preferably a gas phase reactor using a dual catalyst system comprising a pyridyldiamido transition metal compound, a metallocene compound, a support, and optionally an activator.

Abstract: An atactic polypropylene comb-block polyolefin comprising two blocks including a polyolefin backbone and atactic polypropylene combs pendant to the backbone having a weight average molecular weight of at least 8000 g/mole and a crystallinity of less than 20%, where the atactic polypropylene comb-block polyolefin has comb number of at least 2. The atactic polypropylene comb-block polyolefin is made by contacting at a temperature within a range from 20 to 70° C. propylene with a first metallocene precursor to form vinyl-terminated atactic polypropylene to form vinyl-terminated atactic polypropylene, then contacting at a temperature within a range from 40 to 150° C. the vinyl-terminated atactic polypropylene with ethylene, propylene, or both and a second metallocene precursor to form the backbone.

Abstract: The present invention relates to a class of impact copolymer polypropylene (ICP) compositions exhibiting the advantageous combination of excellent tiger (flow) marking performance in large/long molded parts, very low gels count and exceptional mold flowability (high MFR) despite the high viscosity ratio (e.g., >4) between rubber and propylene based matrix phases. Furthermore, it has been surprisingly found that the inventive compositions are associated with a low gels count even when using a quite coarse mesh wire screen, e.g., 60 mesh wire screen, independent of screw type e.g., twin or single screw. Finally, the inventive compositions exhibit significantly reduced the levels of volatiles, and excellent stiffness-impact balance used as standalone materials or in filled compounds. The significantly reduced number of large gels leads to excellent surface appearance and paintability of the molded parts. The composition of the present invention is made with a bulk/gas reactor process (i.e.