Patents by Inventor Atsuo Ishizuka

Atsuo Ishizuka has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 9124156
    Abstract: The rotor for an electric rotating machine includes a rotor core fixed to a rotating shaft and formed with at least one magnet accommodating hole, a magnet accommodated in the magnet accommodating hole, a resin portion filled in the magnet accommodating hole accommodating the magnet, a first end plate fixed to the rotating shaft at one axial side of the rotor core, and a second end plate fixed to the rotating shaft at the other axial side of the rotor core. The axial fixing force of the second end plate against the rotating shaft is smaller than that of the first end plate. At least a part of the resin portion is present in an axial area between the magnet accommodated in the magnet accommodating hole and the first end plate, and the magnet is in direct contact with the second end plate.
    Type: Grant
    Filed: June 4, 2013
    Date of Patent: September 1, 2015
    Assignee: DENSO CORPORATION
    Inventors: Hiroyuki Ikuta, Atsuo Ishizuka, Junichi Nakazono
  • Patent number: 8921736
    Abstract: A method of welding a plurality of conductors to form a winding extending through an annular stator core. The conductors are inserted into slots formed in the stator core to have coil ends extending outside an end surface of the stator core. A plurality of pairs of the coil ends are arranged in diagonal arrays extending diagonally with respect to a radial direction of the stator core. The method inserts a first electrode into a gap between adjacent two of the diagonal arrays and then brings a second electrode close to one of the adjacent two of the diagonal arrays to arc-weld the pairs of the coil ends. This welding method enables the welding of the coil ends arrayed in the above layout efficiently while keeping the electrical insulation between the pairs of the coil ends.
    Type: Grant
    Filed: April 21, 2011
    Date of Patent: December 30, 2014
    Assignee: Denso Corporation
    Inventors: Ryosuke Utaka, Atsuo Ishizuka
  • Publication number: 20140346905
    Abstract: A rotating electric machine includes a rotor, a stator, a cooling device and a pair of cooling liquid collection tanks. The stator includes an annular stator core and a stator coil. The stator core is disposed radially outside the rotor so as to surround the rotor. The stator coil is mounted on the stator core so that a pair of coil ends of the stator coil protrude axially outward respectively from opposite axial end faces of the stator core. The cooling device is configured to supply cooling liquid to vertically upper parts of the coil ends of the stator coil. Each of the cooling liquid collection tanks is arranged to surround a vertically lower part of a corresponding one of the coil ends so as to collect and temporarily reserve therein the cooling liquid moved from the upper part to the lower part of the corresponding coil end.
    Type: Application
    Filed: May 22, 2014
    Publication date: November 27, 2014
    Applicant: DENSO CORPORATION
    Inventors: Hirohito MATSUI, Koji ASAGARA, Atsuo ISHIZUKA
  • Patent number: 8896189
    Abstract: A stator for an electric rotating machine includes a hollow cylindrical stator core, a stator coil, an outer cylinder, and at least one restraint. The stator core is comprised of a plurality of stator core segments that are arranged in the circumferential direction of the stator core to adjoin one another in the circumferential direction. The stator coil is mounted on the stator core. The outer cylinder is fitted on the radially outer surfaces of the stator core segments so as to fasten the stator core segments together. The restraint is arranged on an axial side of the stator core and retained by the outer cylinder so as to restrain axial deformation of the stator core segments due to the fastening force of the outer cylinder.
    Type: Grant
    Filed: December 28, 2011
    Date of Patent: November 25, 2014
    Assignee: Denso Corporation
    Inventors: Hiroyuki Ikuta, Atsuo Ishizuka
  • Patent number: 8850862
    Abstract: Disclosed is an apparatus for rolling a substantially planar electric wire by more than one turn into a spiral shape. The apparatus includes an inner pressing member having an outer surface, an intermediate pressing member having radially inner and outer surfaces, and an outer pressing member having an inner surface. The inner and intermediate pressing members together press a first part of the electric wire between the outer surface of the inner pressing member and the inner surface of the intermediate pressing member, thereby plastically deforming the first part to extend along the outer surface of the inner pressing member. The intermediate and outer pressing members together press a second part of the electric wire between the outer surface of the intermediate pressing member and the inner surface of the outer pressing member, thereby plastically deforming the second part to extend along the outer surface of the intermediate pressing member.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: October 7, 2014
    Assignee: Denso Corporation
    Inventors: Akito Akimoto, Noboru Taniguchi, Atsuo Ishizuka, Seiji Tachibana, Masaomi Dobashi, Mitsuyuki Hayashi, Takeshi Kurosawa
  • Patent number: 8826713
    Abstract: A method of manufacturing a stator coil for an electric rotating machine includes the steps of: (1) forming substantially planar electric wires each of which includes in-slot portions to be received in slots of a stator core and turn portions to be located outside the slots to connect adjacent pairs of the in-slot portions; (2) rolling each of the planar electric wires through plastic deformation into a spiral or circular-arc shape; and (3) assembling the rolled electric wires together to form the stator coil. Further, in the rolling step, each of the planar electric wires is rolled by deforming each of the turn portions of the electric wire while restricting movement of at least one of the in-slot portions of the electric wire which is located closer to a rolling start end of the electric wire than the turn portion is.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: September 9, 2014
    Assignee: Denso Corporation
    Inventors: Akito Akimoto, Takuji Harada, Seiji Yamaguchi, Atsuo Ishizuka
  • Patent number: 8779643
    Abstract: A stator includes a stator core and a stator coil comprised of a plurality of electric wires. Each of the electric wires has, at least, first, second, and third in-slot portions and first and second turn portions. The first to third in-slot portions are respectively received in three different slots of the stator core. The first turn portion is located on one axial side of the stator core outside of the slots to connect the first and second in-slot portions. The second turn portion is located on the other axial side of the stator core outside of the slots to connect the second and third in-slot portions. For each of the electric wires, the radial distances of the first to third in-slot portions from the axis of the stator core successively decrease. All of the electric wires are offset from one another in the circumferential direction of the stator core.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: July 15, 2014
    Assignee: Denso Corporation
    Inventors: Atsushi Umeda, Atsuo Ishizuka
  • Publication number: 20140062230
    Abstract: A stator includes an annular stator core having a plurality of slots arranged in the circumferential direction at predetermined intervals and a stator coil formed of a plurality of electric conductor wires mounted on the stator core. Each of the electric conductor wires has a plurality of in-slot portions received in the slots of the stator core and a plurality of turn portions that connect, on the outside of the slots, adjacent pairs of the in-slot portions. The stator coil has first and second coil end parts and that respectively protrude axially outward from a pair of axial end faces of the stator core. At each of the coil end parts, the turn portions of the electric conductor wires are stacked in a radial direction of the stator core, and the axial heights h1 of the turn portions are set so as to gradually increase from the radially inside to the radially outside.
    Type: Application
    Filed: April 5, 2012
    Publication date: March 6, 2014
    Applicant: DENSO CORPORATION
    Inventors: Akio Mori, Akito Akimoto, Atsuo Ishizuka
  • Publication number: 20140035406
    Abstract: A stator includes a hollow cylindrical stator core and a stator coil formed of a plurality of electric conductor segments. Each of the electric conductor segments includes, at least, an in-slot portion received in a corresponding slot of the stator core and a protruding portion that protrudes from the in-slot portion outside of the corresponding slot. Each of the electric conductor segments also has an insulating coat covering its outer surface. For each intersecting pair of the protruding portions of the electric conductor segments, at least one of the two protruding portions of the intersecting pair has an indentation formed in a side face thereof radially facing the other protruding portion at the intersection of the two protruding portions. Further, a thickness of the insulating coats at the indentations is substantially equal to a thickness of the insulating coats at the in-slot portions of the electric conductor segments.
    Type: Application
    Filed: July 24, 2013
    Publication date: February 6, 2014
    Applicant: DENSO CORPORATION
    Inventors: Atsuo ISHIZUKA, Tetsuya GOROHATA
  • Patent number: 8642970
    Abstract: A radiographic image detecting apparatus and a radiographic image capturing system are provided. The radiographic image detecting apparatus includes a plurality of photoelectric conversion elements for generating electric charge by emission of radiation, a bias line through which a bias voltage is supplied to the photoelectric conversion elements, a power supply for applying the bias voltage to the photoelectric conversion elements through the bias line, a current detector for detecting a bias current flowing through the bias line, and a reading circuit including an amplifying circuit. The current detector includes a current mirror circuit connected between the bias line connected to the photoelectric conversion elements and the power supply.
    Type: Grant
    Filed: November 22, 2011
    Date of Patent: February 4, 2014
    Assignee: FUJIFILM Corporation
    Inventors: Naoto Iwakiri, Atsuo Ishizuka, Naoyuki Nishino
  • Publication number: 20130334907
    Abstract: The rotor for an electric rotating machine includes a rotor core fixed to a rotating shaft and formed with at least one magnet accommodating hole, a magnet accommodated in the magnet accommodating hole, a resin portion filled in the magnet accommodating hole accommodating the magnet, a first end plate fixed to the rotating shaft at one axial side of the rotor core, and a second end plate fixed to the rotating shaft at the other axial side of the rotor core. The axial fixing force of the second end plate against the rotating shaft is smaller than that of the first end plate. At least a part of the resin portion is present in an axial area between the magnet accommodated in the magnet accommodating hole and the first end plate, and the magnet is in direct contact with the second end plate.
    Type: Application
    Filed: June 4, 2013
    Publication date: December 19, 2013
    Inventors: Hiroyuki IKUTA, Atsuo ISHIZUKA, Junichi NAKAZONO
  • Patent number: 8450899
    Abstract: A stator includes a stator core and a multi-phase stator coil comprised of a plurality of electric wires. Each of the electric wires has first, second, . . . , nth in-slot portions and first, second, . . . , (n?1)th turn portions, where n is an integer not less than 4. The first in-slot portions of the electric wires are located most radially outward and the nth in-slot portions are located most radially inward in the slots of the stator core. Each of the electric wires also has a first end portion positioned on the first in-slot portion side and a second end portion positioned on the nth in-slot portion side. Each of phase windings of the stator coil is formed of at least two of the electric wires. The first end portion of one of the two electric wires is connected to the second end portion of the other electric wire.
    Type: Grant
    Filed: July 16, 2010
    Date of Patent: May 28, 2013
    Assignee: Denso Corporation
    Inventors: Atsushi Umeda, Atsuo Ishizuka, Shigenobu Nakamura
  • Patent number: 8421295
    Abstract: A stator for an electric rotating machine is provided which is equipped with a stator coil. The stator coil has a plurality of in-slot portions arrayed within each of slots formed in a stator core in a radial direction of the stator core. Adjacent two of the in-slot portions disposed in each of the slots have radially-facing surfaces which extend in non-parallel to one another at least one of ends of the in-slot portions. The non-parallel orientation of the radially-facing surfaces avoids close contact between entire areas thereof when the in-slot portions move undesirably within the slot in the radial direction of the stator core. In other words, a gap is kept between the radially-facing surfaces and serves as a radiator to dissipate heat, as generated in the in-slot portions.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: April 16, 2013
    Assignee: Denso Corporation
    Inventors: Nobuhiro Asano, Atsuo Ishizuka
  • Patent number: 8397368
    Abstract: A method of manufacturing a stator includes the steps of: (1) forming substantially planar electric wires each of which includes in-slot portions to be received in slots of a stator core and turn portions to be located outside the slots to connect adjacent pairs of the in-slot portions; (2) rolling each of the planar electric wires by more than one turn into a spiral shape; (3) forming a stator coil by assembling the rolled electric wires through elastic deformation thereof; and (4) assembling the stator core and the stator coil to form the stator. Further, in the rolling step, each of the planar electric wires is rolled by plastically deforming the turn portions into circumferentially-extending sections each having a predetermined curvature. Furthermore, a curvature ratio of a radially-outermost one of the circumferentially-extending sections is set to be greater than that of a radially-innermost one of the same.
    Type: Grant
    Filed: January 14, 2011
    Date of Patent: March 19, 2013
    Assignee: Denso Corporation
    Inventors: Akito Akimoto, Noboru Taniguchi, Atsuo Ishizuka
  • Patent number: 8371020
    Abstract: A plurality of shaped wires, which are obtained by shaping electric wires, are assembled to form a wire assembly 47. The wire assembly 47 is then rolled around a core member 6 with aligning members 7 being inserted into spaces 472 formed between adjacent ones of straight superposed parts 471 of the wire assembly 47.
    Type: Grant
    Filed: March 11, 2009
    Date of Patent: February 12, 2013
    Assignee: Denso Corporation
    Inventors: Tetsuya Gorohata, Keigo Moriguchi, Akito Akimoto, Masahiro Takada, Masaomi Dobashi, Youichi Kamakura, Shuzo Muraki, Atsuo Ishizuka
  • Patent number: 8368270
    Abstract: The stator of an electric rotating machine includes a stator core constituted of a plurality of split cores joined to one another in a ring, a plurality of phase windings wound around the stator core, and an outer casing to an inner periphery of which an outer periphery of the stator core is fitted with clamping margin therebetween. The outer casing is provided with a brim including at least two brim portions at least at one of axial ends thereof. The brim portions are spaced from each other in a circumferential direction of the outer casing and project in a direction receding from a center axis of the outer casing.
    Type: Grant
    Filed: March 30, 2010
    Date of Patent: February 5, 2013
    Assignees: Denso Corporation, Toyota Jidosha Kabushiki Kaisha
    Inventors: Yuichi Kudose, Hiroaki Ishikawa, Atsuo Ishizuka, Tatsuhiko Mizutani, Kazuhiro Goto
  • Patent number: 8344574
    Abstract: A stator for an electric rotating machine includes a stator coil that is formed of a plurality of electric wire segments each of which is comprised of an electric conductor and an insulating coat covering the electric conductor. The electric wire segments include a joined pair of first and second electric wire segments. Each of the first and second electric wire segments has an end portion of a first predetermined length where the electric conductor is not covered by the insulating coat. The end portions of the first and second electric wire segments are joined together. For each of the first and second electric wire segments, the insulating coat has, at its boundary with the end portion of the electric wire segment, a peeled portion of a second predetermined length which has a distal end peeled from the electric conductor and a proximal end remaining attached to the electric conductor.
    Type: Grant
    Filed: January 21, 2011
    Date of Patent: January 1, 2013
    Assignee: Denso Corporation
    Inventors: Atsuo Ishizuka, Akihito Koike
  • Patent number: 8272119
    Abstract: The method of manufacturing a coil assembly for a stator formed with slots includes a coil wire combination forming step of forming a band-like coil wire combination by overlapping a plurality of coil wires while forming them with in-slot portions to be accommodated in the slots and turn portions each connecting each adjacent two of the in-slot portions, and a shaping step of shaping the band-like coil wire combination into a cylindrical shape by helically winding the band-like coil wire combination. The coil wire combination forming step is carried out by performing an interlaced part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires intersecting with each other and a non-interlace part forming step of forming an interlaced part by overlapping the coil wires with each adjacent two of the coil wires not intersecting with each other.
    Type: Grant
    Filed: November 18, 2009
    Date of Patent: September 25, 2012
    Assignee: Denso Corporation
    Inventors: Shinichi Awano, Yoshiteru Kashihara, Takuji Harada, Yoshinobu Yanagisawa, Atsuo Ishizuka
  • Publication number: 20120161566
    Abstract: A stator for an electric rotating machine includes a hollow cylindrical stator core, a stator coil, an outer cylinder, and at least one restraint. The stator core is comprised of a plurality of stator core segments that are arranged in the circumferential direction of the stator core to adjoin one another in the circumferential direction. The stator coil is mounted on the stator core. The outer cylinder is fitted on the radially outer surfaces of the stator core segments so as to fasten the stator core segments together. The restraint is arranged on an axial side of the stator core and retained by the outer cylinder so as to restrain axial deformation of the stator core segments due to the fastening force of the outer cylinder.
    Type: Application
    Filed: December 28, 2011
    Publication date: June 28, 2012
    Applicant: DENSO CORPORATION
    Inventors: Hiroyuki IKUTA, Atsuo ISHIZUKA
  • Patent number: D700890
    Type: Grant
    Filed: June 14, 2011
    Date of Patent: March 11, 2014
    Assignee: Denso Corporation
    Inventors: Atsushi Umeda, Atsuo Ishizuka