Patents by Inventor Bala Durairajan

Bala Durairajan has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20140262544
    Abstract: A cutting tool may includes a tool body; a plurality of blades extending from the tool body; and a plurality of non-planar cutting elements disposed along each of the plurality of blades, the plurality of non-planar cutting elements form a cutting profile, in a rotated view of the plurality of non-planar cutting elements into a single plane, the cutting profile including a cone region, a nose region, a shoulder region, and a gage region. The plurality of non-planar cutting elements include a first shape in at least one of the cone region, nose region, shoulder region, and gage region, and a second, different shape in at least one other region.
    Type: Application
    Filed: March 12, 2014
    Publication date: September 18, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Patent number: 8833492
    Abstract: A PDC cutter includes a body formed from a substrate material, an ultrahard layer disposed on the body, and a concave cutting face perpendicular to an axis of the body. A PDC cutter includes a body formed from a substrate material, an ultrahard layer disposed on the body, and a non-planar cutting face perpendicular to an axis of the body, the cutting face including a circumferential concave portion, and an inner protrusion portion.
    Type: Grant
    Filed: October 8, 2008
    Date of Patent: September 16, 2014
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster
  • Patent number: 8783386
    Abstract: A drill bit for drilling a borehole in an earthen formation. In an embodiment, the bit comprises a first blade having a cutter-supporting surface. In addition, the bit comprises a plurality of primary cutter elements with cutting faces mounted to the cutter-supporting surface. The cutting profiles of the cutting faces define an outermost cutting profile Po in rotated profile view. Further, the bit comprises a stabilizing member having an end distal the cutter-supporting surface. The end includes a tip. The tip is offset from the outermost cutting profile Po in rotated profile view.
    Type: Grant
    Filed: July 1, 2010
    Date of Patent: July 22, 2014
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Dwayne P Terracina
  • Patent number: 8783387
    Abstract: A polycrystalline diamond compact (“PDC”)cutter includes a cylindrical body formed from a substrate material, an ultrahard layer disposed on the cylindrical body, and a cutting face perpendicular to an axis of the cylindrical body, wherein the cutting face includes two or more lobes and wherein the radius of at least one lobe is between 50 and 90 percent of the radius of the cylindrical body. A PDC cutter includes a substrate, and a cutting face perpendicular to an axis of the substrate, wherein the cross-section of the cutting face comprises multiple lobes, and the cross-section of the substrate is substantially circular.
    Type: Grant
    Filed: September 5, 2008
    Date of Patent: July 22, 2014
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster
  • Publication number: 20140124270
    Abstract: A cutting tool cutting tool may include a tool body having a plurality of blades extending radially therefrom, a plurality of rotatable cutting elements having a first chamfer mounted on at least one of the plurality of blades, and a plurality of non-rotatable cutting elements having a second, distinct chamfer mounted on at least one the plurality of blades.
    Type: Application
    Filed: November 1, 2013
    Publication date: May 8, 2014
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Bala Durairajan, Michael G. Azar, Yuri Burhan, Youhe Zhang
  • Publication number: 20140102798
    Abstract: A drill bit for drilling a borehole in an earthen formation. In an embodiment, the bit comprises a first blade having a cutter-supporting surface. In addition, the bit comprises a plurality of primary cutter elements with cutting faces mounted to the cutter-supporting surface. The cutting profiles of the cutting faces define an outermost cutting profile Po in rotated profile view. Further, the bit comprises a stabilizing member having an end distal the cutter-supporting surface. The end includes a tip. The tip is offset from the outermost cutting profile Po in rotated profile view.
    Type: Application
    Filed: December 16, 2013
    Publication date: April 17, 2014
    Applicant: Smith International, Inc.
    Inventors: Bala Durairajan, Dwayne P. Terracina
  • Patent number: 8689908
    Abstract: A drill bit for drilling a borehole in earthen formations comprising a bit body having a bit axis and a bit face. In addition, the drill bit comprises a primary blade extending radially along the bit face, the primary blade including a cutter-supporting surface that defines a blade profile in rotated profile view extending from the bit axis to an outer radius of the bit body. The blade profile is continuously contoured and includes a plurality of concave regions. Further, the drill bit comprises a plurality of cutter elements mounted to the cutter-supporting surface of the primary blade. Each cutter element on the primary blade has a forward-facing cutting face with a cutting edge adapted to penetrate and shear the earthen formation.
    Type: Grant
    Filed: March 5, 2012
    Date of Patent: April 8, 2014
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster, Rolando Descarpontriez Arteaga
  • Publication number: 20140095134
    Abstract: A method for designing a fixed cutter drill bit includes simulating the fixed cutter drill bit drilling in an earth formation, determining a dynamic centerline trajectory of the drill bit, and adjusting at least one design parameter based upon the graphical display of at least the dynamic centerline trajectory. To improve performance, the method can include graphically displaying the dynamic centerline trajectory and/or repeating the simulating, determining, displaying and adjusting to change a simulated performance of the fixed cutter drill bit. A drill bit design may be selected and a drill bit may be made according to the design resulting from the method of designing.
    Type: Application
    Filed: September 25, 2013
    Publication date: April 3, 2014
    Applicant: Smith International, Inc.
    Inventors: Peter Thomas Cariveau, Bala Durairajan, Sujian Huang
  • Publication number: 20130341101
    Abstract: A drill bit having a bit body with a longitudinal axis extending therethrough and a plurality of blades extending from the bit body is disclosed. Each blade has an outer face and at least one side wall. The drill bit has at least one junk slot, wherein each junk slot is defined by the bit body surface and the side walls of adjacent blades. At least one nozzle bore is formed in the bit body, wherein each nozzle bore has an intersecting surface between the bit body surface of a junk slot and an inner surface of the nozzle bore. At least one formation evacuation channel extends through the intersecting surface of at least one of the nozzle bores, wherein each formation evacuation channel has a base surface, and wherein the formation evacuation channel extends partially around the circumference of the nozzle bore.
    Type: Application
    Filed: June 22, 2012
    Publication date: December 26, 2013
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Bala Durairajan, Rahul Bijai, Sandeep Tammineni, William Moore, Ehren Long
  • Publication number: 20130277120
    Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending azimuthally from the tool body; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least two non-planar cutting elements comprising a substrate and a diamond layer having a non-planar cutting end, wherein at least one of the at least two conical cutting elements has a positive back rake angle or positive side rake angle, and at least one of the at least two non-planar cutting elements has a negative back rake angle or a negative side rake angle.
    Type: Application
    Filed: March 14, 2013
    Publication date: October 24, 2013
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20120234610
    Abstract: A downhole cutting tool may include a tool body; a plurality of blades extending azimuthally from the tool body; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least two conical cutting elements comprising a substrate and a diamond layer having a conical cutting end, wherein at least one of the at least two conical cutting elements has a positive back rake angle, and at least one of the at least two conical cutting elements has a negative back rake angle.
    Type: Application
    Filed: February 10, 2012
    Publication date: September 20, 2012
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20120205163
    Abstract: A drill bit for drilling a borehole in earth formations may include a bit body having a bit axis and a bit face; a plurality of blades extending radially along the bit face; and a plurality of cutting elements disposed on the plurality of blades, the plurality of cutting elements comprising: at least one cutter comprising a substrate and a diamond table having a substantially planar cutting face; and at least two conical cutting elements comprising a substrate and a diamond layer having a conical cutting end, wherein in a rotated view of the plurality of cutting elements into a single plane, the at least one cutter is located a radial position from the bit axis that is intermediate the radial positions of the at least two conical cutting elements.
    Type: Application
    Filed: February 10, 2012
    Publication date: August 16, 2012
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Michael G. Azar, Bala Durairajan, Madapusi K. Keshavan
  • Publication number: 20120186879
    Abstract: A drill bit for drilling a borehole in earthen formations comprising a bit body having a bit axis and a bit face. In addition, the drill bit comprises a primary blade extending radially along the bit face, the primary blade including a cutter-supporting surface that defines a blade profile in rotated profile view extending from the bit axis to an outer radius of the bit body. The blade profile is continuously contoured and includes a plurality of concave regions. Further, the drill bit comprises a plurality of cutter elements mounted to the cutter-supporting surface of the primary blade. Each cutter element on the primary blade has a forward-facing cutting face with a cutting edge adapted to penetrate and shear the earthen formation.
    Type: Application
    Filed: March 5, 2012
    Publication date: July 26, 2012
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Bala Durairajan, Carl M. Hoffmaster, Rolando Descarpontriez Arteaga
  • Patent number: 8127863
    Abstract: A drill bit for drilling a borehole in earthen formations comprising a bit body having a bit axis and a bit face. In addition, the drill bit comprises a primary blade extending radially along the bit face, the primary blade including a cutter-supporting surface that defines a blade profile in rotated profile view extending from the bit axis to an outer radius of the bit body. The blade profile is continuously contoured and includes a plurality of concave regions. Further, the drill bit comprises a plurality of cutter elements mounted to the cutter-supporting surface of the primary blade. Each cutter element on the primary blade has a forward-facing cutting face with a cutting edge adapted to penetrate and shear the earthen formation.
    Type: Grant
    Filed: December 9, 2008
    Date of Patent: March 6, 2012
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster, Rolando Descarpontriez Arteaga
  • Patent number: 8112258
    Abstract: A fixed cutter drill bit and a method for designing a fixed cutter drill bit includes simulating the fixed cutter drill bit drilling in an earth formation. A performance characteristic of the simulated fixed cutter drill bit is determined. A side rake angle distribution of the cutters is adjusted at least along a cone region of a blade of the fixed cutter drill bit to change the performance characteristic of the fixed cutter drill bit.
    Type: Grant
    Filed: October 3, 2008
    Date of Patent: February 7, 2012
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Peter Thomas Cariveau, Sujian J. Huang
  • Patent number: 8100202
    Abstract: In an embodiment, a drill bit for drilling a borehole comprises a bit body having a bit axis and a bit face. In addition, the drill bit comprises a primary blade extending radially along the bit face. Further, the drill bit comprises a plurality of primary cutter elements mounted to the primary blade. The primary blade is free of backup cutter elements. Still further, the drill bit comprises a secondary blade extending radially along the bit face. Moreover, the drill bit comprises a plurality of primary cutter elements mounted to the secondary blade. In addition, the drill bit comprises a first plurality of backup cutter elements mounted to the secondary blade in a first backup row that trails the primary row. Further, the drill bit comprises a second plurality of backup cutter elements mounted to the secondary blade in a second backup row that trails the first backup row.
    Type: Grant
    Filed: April 1, 2009
    Date of Patent: January 24, 2012
    Assignee: Smith International, Inc.
    Inventors: Bala Durairajan, Carl M. Hoffmaster, Michael G. Azar, Kurt T. Bush
  • Publication number: 20110297454
    Abstract: A drill bit having a bit body, a plurality of blades extending radially from the bit body, a plurality of cutter pockets disposed on the plurality of blades, at least one rolling cutter disposed in one of the cutter pockets, wherein each rolling cutter has a substrate, a cutting face, a cutting edge, and a side surface, and at least one blocker positioned adjacent to each of the at least one rolling cutters on a leading face of the blade, wherein each blocker has a retention end and an attachment end is disclosed. The retention end of each blocker is positioned adjacent to a portion of the cutting face of each rolling cutter to retain the rolling cutter in the cutter pocket and the attachment end is attached to a portion of the blade.
    Type: Application
    Filed: June 3, 2011
    Publication date: December 8, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Yuelin Shen, Youhe Zhang, Yuri Burhan, Michael A. Siracki, Mahavir Nagaraj, Bala Durairajan, Scott D. McDonough, Peter Thomas Cariveau
  • Patent number: 8061453
    Abstract: A drill bit for drilling a borehole in earthen formations. In an embodiment, the bit comprises a bit body having a bit axis and a bit face. In addition, the bit comprises a pin end extending from the bit body opposite the bit face. Further, the bit comprises a plurality of gage pads extending from the bit body, wherein each gage pad includes a radially outer gage-facing surface. The gage-facing surfaces of the plurality of gage pads define a gage pad circumference that is centered relative to a gage pad axis, the gage pad axis being substantially parallel to the bit axis and offset from the bit axis.
    Type: Grant
    Filed: May 24, 2007
    Date of Patent: November 22, 2011
    Assignee: Smith International, Inc.
    Inventors: Peter T. Cariveau, Bala Durairajan
  • Publication number: 20110253457
    Abstract: A drill bit is disclosed herein, the drill bit having a bit body, a plurality of cutting blades extending radially from the bit body and having cutting elements disposed thereon, the plurality of cutting blades forming a cutting blade gage pad diameter configured to contact a formation, and a plurality of raised volumes of material extending from the bit body and devoid of cutting elements, the plurality of raised volumes of material forming a gage pad diameter configured to contact the formation, wherein the plurality of cutting blades and the plurality of raised volume of material are circumferentially spaced having fluid courses that extend therebetween.
    Type: Application
    Filed: April 19, 2011
    Publication date: October 20, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Yuelin Shen, Youhe Zhang, Bala Durairajan, Charles H. S. Douglas, III
  • Publication number: 20110000714
    Abstract: A drill bit for drilling a borehole in an earthen formation. In an embodiment, the bit comprises a first blade having a cutter-supporting surface. In addition, the bit comprises a plurality of primary cutter elements with cutting faces mounted to the cutter-supporting surface. The cutting profiles of the cutting faces define an outermost cutting profile P0 in rotated profile view. Further, the bit comprises a stabilizing member having an end distal the cutter-supporting surface. The end includes a tip. The tip is offset from the outermost cutting profile P0 in rotated profile view.
    Type: Application
    Filed: July 1, 2010
    Publication date: January 6, 2011
    Applicant: SMITH INTERNATIONAL, INC.
    Inventors: Bala Durairajan, Dwayne Terracina