Abstract: A multi-phase DC-DC converter includes a substrate having opposing first and second sides, a plurality of power stage packages attached to the first side of the substrate, each power stage package including active semiconductor components operable to provide an output phase of the multi-phase DC-DC converter, and a coupled inductor attached to the first side of the substrate and at least partly covering two or more of the power stage packages. The coupled inductor includes separate windings wound on the same core. Each winding of the coupled inductor electrically connects an output of one of the power stage packages at least partly covered by the coupled inductor to a metal trace on the substrate such that the outputs of the power stage packages at least partly covered by the coupled inductor are electrically connected to the same metal trace on the substrate.

Abstract: A multiphase voltage regulator includes a plurality of phases and a controller. Each phase is configured to output a phase current to a load through an inductor in response to a control signal input to the phase. The controller is operable to: generate the control signals input to the phases; set a switching frequency of the control signals to a first value; and change the switching frequency from the first value to a second value different than the first value if the load current changes repetitively at a frequency that is within a predetermined range of the first value of the switching frequency. A corresponding method of operating the multiphase voltage regulator is also provided.

Abstract: A voltage regulator controller includes a first pin for receiving aggregate temperature information from a plurality of power stages, a plurality of second pins each for receiving phase current information from one of the power stages, control circuitry for controlling the power stages, detection circuitry for detecting signal levels at the first and second pins, and fault analysis circuitry for identifying the type of reported fault and the power stage that reported the fault based on the detected signal levels at the first and second pins and state information accessible by the controller. Aggregate temperature information is reported at the first pin in a first nominal range, and phase current information is reported at each of the second pins in a second nominal range. Each reported fault type has a unique fault signature at the first and second pins, which is outside at least one of the nominal ranges.

Abstract: A method is provided for configuring a controller for a voltage regulator system having an output filter response set by an inductance (L) and a capacitance (C). The method includes applying one or more pulses of known on-time and off-time to the voltage regulator system, and taking measurements of the voltage regulator system in response to the one or more pulses of known on-time and off-time. The method further includes constructing a model of the output filter response of the voltage regulator system based on the measurements, and setting one or more control loop parameters of the controller based on the model of the output filter response.

Abstract: A multiphase voltage regulator includes a plurality of phases and a controller. Each phase is configured to output a phase current to a load through an inductor in response to a control signal input to the phase. The controller is operable to: generate the control signals input to the phases; set a switching frequency of the control signals to a first value; and change the switching frequency from the first value to a second value different than the first value if the load current changes repetitively at a frequency that is within a predetermined range of the first value of the switching frequency. A corresponding method of operating the multiphase voltage regulator is also provided.

Abstract: A voltage regulator includes a power stage configured to produce an output voltage from an input voltage at an input voltage terminal, a shunt resistor connected in series between the input voltage terminal and the power stage, a first level shifting resistor connected in series between a first terminal of the shunt resistor and a first sense pin of the controller, and a second level shifting resistor connected in series between a second terminal of the shunt resistor and a second sense pin of the controller. The input current of the regulator is sensed as a function of the voltage across the shunt resistor, as shifted down by the level shifting resistors and measured across the sense pins. The input voltage of the regulator is sensed as a function of the current flowing through either one of the level shifting resistors, as measured at one of the sense pins.

Abstract: A voltage regulator controller includes a first pin for receiving aggregate temperature information from a plurality of power stages, a plurality of second pins each for receiving phase current information from one of the power stages, control circuitry for controlling the power stages, detection circuitry for detecting signal levels at the first and second pins, and fault analysis circuitry for identifying the type of reported fault and the power stage that reported the fault based on the detected signal levels at the first and second pins and state information accessible by the controller. Aggregate temperature information is reported at the first pin in a first nominal range, and phase current information is reported at each of the second pins in a second nominal range. Each reported fault type has a unique fault signature at the first and second pins, which is outside at least one of the nominal ranges.

Abstract: A switched-capacitor converter includes a rectifier at the output, a plurality of legs coupled between the input and the rectifier, and a controller. Each leg of the switched-capacitor converter includes a capacitor, and a switch device is connected to each leg. A first group of the legs is coupled to a first branch of the rectifier, and a second group of the legs is coupled to a second branch of the rectifier. The controller alternates switching of the first and second groups of legs after startup, to transfer energy from the input to the output during a first part of each switching cycle via the first group of legs and to ground during a second part of each switching cycle via the second group of legs. The controller or a current limited source provides for pre-charging of at least one of the capacitors during startup.

Abstract: A voltage regulator controller includes a first pin for receiving aggregate temperature information from a plurality of power stages, a plurality of second pins each for receiving phase current information from one of the power stages, control circuitry for controlling the power stages, detection circuitry for detecting signal levels at the first and second pins, and fault analysis circuitry for identifying the type of reported fault and the power stage that reported the fault based on the detected signal levels at the first and second pins and state information accessible by the controller. Aggregate temperature information is reported at the first pin in a first nominal range, and phase current information is reported at each of the second pins in a second nominal range. Each reported fault type has a unique fault signature at the first and second pins, which is outside at least one of the nominal ranges.

Abstract: A power converter system is provided that supports multiple voltage rails through a plurality of point-to-point power management communication buses. The power converter system includes a plurality of power converters each of which is operable to output an independent voltage rail regulated at a defined voltage level, a plurality of ports each of which is configured for point-to-point communication over a dedicated serial communication power management bus with single and multiple voltage rail support, each port being dedicated to a single serial communication power management bus, the power converter system having fewer ports than voltage rails, and configuration logic operable to flexibly assign each power converter to one of the ports based on configuration information stored in or provided to the power converter system, so that each power converter communicates over the serial communication power management bus to which the port assigned to that power converter is dedicated.

Abstract: A state machine for a multi-phase voltage converter controls cycle-by-cycle switching of the phases by: entering a first state in which a control signal for the high-side switch is activate and control signals for the low-side and SR (synchronous rectification) switches are deactivate; entering a second state in which the control signals for all switches are deactivate; entering a third state in which the control signal for the high-side switch is deactivate and the control signals for the low-side and SR switches are activate; entering a fourth state in which the control signals for the high-side and low-side switches are deactivate and the control signal for the SR switch is activate and then entering a fifth state in which the control signals for all switches are deactivate, or entering the fifth state without entering the fourth state; and entering the first state at the beginning of the next switching cycle.

Abstract: A high-speed, low-latency configurable digital interface for a voltage regulator includes a first hardwired unit, a second hardwired unit and a programmable microcontroller interfaced between the first and second hardwired units. The first hardwired unit is operable to deserialize incoming frames received over the configurable digital interface into commands and data associated with operation of a switching voltage regulator, and serialize outgoing data into new frames for transmission over the configurable digital interface. The second hardwired unit is operable to process the commands included in the incoming frames deserialized by the first hardwired unit, and provide the outgoing data to be serialized into new frames by the first hardwired unit. The programmable microcontroller is operable to change one or more of the commands and data flowing between the first and second hardwired units.

Abstract: A multiphase regulator having a variable number of phases in operation and nominal current thresholds for indicating when to add or drop a phase is provided. A digital controller for the regulator includes digital circuitry configured to adjust the nominal current thresholds based on a measured or estimated temperature of the regulator, to yield adjusted current thresholds which are a function of temperature. The digital circuitry is further configured to modify the number of phases in operation based on the adjusted current thresholds and a measured or estimated current in the regulator. The regulator can be included in an electronic component having a load, power stages for providing phase currents to the load, and at least one fan for cooling the power stages and load. The digital controller controls operation of the regulator, including adaptive control of the number of phases in operation. Corresponding control methods are also provided.

Abstract: A voltage regulator includes a power stage configured to produce an output voltage from an input voltage at an input voltage terminal, a shunt resistor connected in series between the input voltage terminal and the power stage, a first level shifting resistor connected in series between a first terminal of the shunt resistor and a first sense pin of the controller, and a second level shifting resistor connected in series between a second terminal of the shunt resistor and a second sense pin of the controller. The input current of the regulator is sensed as a function of the voltage across the shunt resistor, as shifted down by the level shifting resistors and measured across the sense pins. The input voltage of the regulator is sensed as a function of the current flowing through either one of the level shifting resistors, as measured at one of the sense pins.

Abstract: A multi-phase switching voltage regulator includes a controller and a plurality of power stages each configured to deliver output current to a load through an inductor. At least one of the inductors has a higher open circuit inductance than the other inductors so that at least one of the power stages has a different output inductance compared to the other power stages. The controller is configured to control switching of the power stages so as to regulate an output voltage of the multi-phase switching voltage regulator, including allowing all of the power stages to provide current to the load through the respective inductors during a full power event at the load and preventing all of the power stages except for the at least one power stage having the higher open circuit inductance from providing current to the load during a low power event at the load.

Abstract: A method is provided for configuring a controller for a voltage regulator system having an output filter response set by an inductance (L) and a capacitance (C). The method includes applying one or more pulses of known on-time and off-time to the voltage regulator system, and taking measurements of the voltage regulator system in response to the one or more pulses of known on-time and off-time. The method further includes constructing a model of the output filter response of the voltage regulator system based on the measurements, and setting one or more control loop parameters of the controller based on the model of the output filter response.

Abstract: A DC-DC converter includes a substrate having opposing first and second sides, a power stage attached to the first side of the substrate and having active semiconductor components operable to provide an output phase of the DC-DC converter, an inductor attached to the first side of the substrate and electrically connected to the power stage through a first metal trace at the first side of the substrate, and a plurality of electrically conductive vias extending through the substrate from the first side to the second side. The vias are electrically connected to the first metal trace. At least some of the vias are disposed at least partly under the power stage. A corresponding method of assembling such a DC-DC converter also is disclosed.

Abstract: A high-speed, low-latency configurable digital interface for a voltage regulator includes a first hardwired unit, a second hardwired unit and a programmable microcontroller interfaced between the first and second hardwired units. The first hardwired unit is operable to deserialize incoming frames received over the configurable digital interface into commands and data associated with operation of a switching voltage regulator, and serialize outgoing data into new frames for transmission over the configurable digital interface. The second hardwired unit is operable to process the commands included in the incoming frames deserialized by the first hardwired unit, and provide the outgoing data to be serialized into new frames by the first hardwired unit. The programmable microcontroller is operable to change one or more of the commands and data flowing between the first and second hardwired units.

Abstract: A DC-DC converter includes a substrate having opposing first and second sides, a power stage attached to the first side of the substrate and having active semiconductor components operable to provide an output phase of the DC-DC converter, an inductor attached to the first side of the substrate and electrically connected to the power stage through a first metal trace at the first side of the substrate, and a plurality of electrically conductive vias extending through the substrate from the first side to the second side. The vias are electrically connected to the first metal trace. At least some of the vias are disposed at least partly under the power stage. A corresponding method of assembling such a DC-DC converter also is disclosed.

Abstract: A phase current estimator for a switching power converter includes analog circuitry for generating a phase current estimate error by comparing a phase current of the switching power converter to an analog representation of an estimate of the phase current, the phase current having a sawtooth or triangular waveform. The phase current estimator further includes digital circuitry for revising the phase current estimate based on the phase current estimate error and a plurality of parameters associated with operation of the switching power converter, so that the phase current estimate tracks the sawtooth or triangular waveform of the phase current.